Laser cladding machine tool with follow-up powder receiving function
By adopting a combined structure of an L-shaped bellows and vacuum pumps in the laser cladding machine tool, the problem of metal powder falling off in the laser cladding machine tool is solved, effective powder collection and environmental protection are achieved, and the operating accuracy and stability of the machine tool are improved.
Patent Information
- Application Number
- CN202420556378.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-21
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-21
AI Technical Summary
The existing laser cladding machine tools will cause excess metal powder to fall off during the cladding process, affecting the operating accuracy of the machine tools and causing pollution to the environment.
A laser cladding machine tool with follow-up powder function is designed, adopting a combined structure of an L-shaped bellows and a vacuum pump to collect metal powders from the workpieces through the air outlet, and the bellows are avoided by moving the support plate and limiting plate structure. The machine tool components collide hard to improve the powder contact area and the machine tool stability.
Effectively collect and process the fallen metal powder to prevent it from entering the machine tool transmission parts or environment, improve the operating accuracy and environmental protection of the machine tool, and improve the stability and service life of the machine tool.
Smart Images

Figure CN222160362U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cladding, in particular to a laser cladding machine tool with a follow-up powder receiving function. Background Art
[0002] Laser cladding is a new surface modification technology. It forms a metallurgically bonded cladding layer on the surface of the base material by adding cladding material to the surface of the base material and using a high-energy-density laser beam to melt it together with a thin layer on the surface of the base material. It can significantly improve the wear resistance, corrosion resistance, heat resistance, oxidation resistance or electrical properties of the base material surface, thereby achieving the purpose of surface modification or repair, meeting the specific performance requirements of the material surface and saving a lot of material costs.
[0003] Existing laser cladding machine tools will have excess metal powder falling off during the cladding process. The shed metal powder will not only float in the processing workshop, but will even enter the machine tool transmission parts, affecting the machine tool's operating accuracy and causing pollution to the environment. Further development and improvement is needed. Utility Model Content
[0004] The purpose of the utility model is to provide a laser cladding machine with a follow-up powder receiving function in order to solve the problem that excess metal powder will fall off during the cladding process of the existing laser cladding machine, affecting the operating accuracy of the machine and causing pollution to the environment.
[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: a laser cladding machine tool with a follow-up powder receiving function, comprising a base, a driving spindle box is arranged at one lateral end of the upper part of the base, and a tailstock is slidably connected to the other end along the lateral direction, a workpiece is clamped between the driving spindle box and the tailstock, a supporting connecting seat is installed on one longitudinal side of the base, a sliding seat is slidably connected to the upper part of the supporting connecting seat along the lateral direction, a supporting column is arranged on the upper part of the sliding seat, a lifting support beam is slidably connected to the side of the support column close to the workpiece in the longitudinal direction, a laser cladding head is arranged on the lifting support beam corresponding to the position of the workpiece, a movable support plate is arranged under the workpiece, and one end of the movable support plate is connected to The support columns are connected, and the upper part of the movable support plate is connected with an L-shaped bellows in a transverse sliding manner. The upper part of the L-shaped bellows and the exhaust holes on the surface of one side of the workpiece are longitudinally close to the L-shaped bellows. The L-shaped dust extractor is provided with a powder collecting box on the outer surface of one side of the L-shaped bellows longitudinally away from the workpiece. A vacuum pump is provided on the top of the powder collecting box, one end of the vacuum pump is connected to the interior of the L-shaped bellows, and the other end is connected to the interior of the powder collecting box. A fixed support plate is provided on the upper part of the movable support plate between the support columns and the L-shaped bellows, and limit plates are provided on both sides of the fixed support plate, and the limit plates are connected to the L-shaped bellows, and springs are provided between the fixed support plate and the limit plates.
[0006] Furthermore, the driving spindle box and the base, the supporting column and the slide seat, and the movable supporting plate and the supporting column are all fixedly connected.
[0007] Furthermore, moving mechanisms are provided between the tailstock and the base, between the slide seat and the support connecting seat, and between the lifting support beam and the support column.
[0008] Furthermore, a control device is provided on one longitudinal side surface of the driving spindle box, and the driving spindle box, the laser cladding head and the vacuum pump are all electrically connected to the control device.
[0009] Furthermore, a supporting slider is provided at the bottom of the movable supporting plate, and the supporting slider is slidably connected to the base in the transverse direction.
[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model has a reasonable design, a simple and stable structure, and strong practicality; with the cooperation of the powder collecting box and the vacuum pump, the metal powder falling off the workpiece can be collected through the exhaust holes arranged on the surface of the L-shaped bellows, so as to prevent it from easily entering the transmission parts of the machine tool or floating in the surrounding environment, thereby ensuring the accuracy of the machine tool operation and the protection of the environment; through the structure in which the L-shaped bellows and the movable support plate are slidably connected, the fixed support plate, the limit plate and the spring are coordinated, the width of the L-shaped bellows can be increased, the area of the powder receiving area can be increased, and at the same time, a hard collision between the L-shaped bellows and the driving spindle box or the tailstock can be avoided when cladding processing is performed at both ends of the workpiece, thereby further improving the stability of the machine tool operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0012] Figure 2 It is a three-dimensional structural schematic diagram of another viewing angle of the utility model;
[0013] Figure 3 for Figure 2 Enlarged view of part A in the middle.
[0014] In the figure: 1-base, 2-driving spindle box, 3-tailstock, 4-workpiece, 5-support connecting seat, 6-slide, 7-support column, 8-lifting support beam, 9-laser cladding head, 10-movable support plate, 11-L-shaped bellows, 12-exhaust hole, 13-powder collecting box, 14-vacuum pump, 15-fixed support plate, 16-limiting plate, 17-spring, 18-control device, 19-support slider. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0017] Combination Figures 1 to 3 A laser cladding machine tool with a follow-up powder receiving function shown in the figure comprises a base 1, a driving spindle box 2 is arranged at one lateral end of the upper part of the base 1, and a tailstock 3 is slidably connected to the other end along the lateral direction, a workpiece 4 is clamped between the driving spindle box 2 and the tailstock 3, a supporting connecting seat 5 is installed on one longitudinal side of the base 1, a slide 6 is slidably connected to the upper part of the supporting connecting seat 5 along the lateral direction, a supporting column 7 is arranged on the upper part of the slide 6, a lifting support beam 8 is slidably connected to the side of the support column 7 close to the workpiece 4 in the longitudinal direction, a laser cladding head 9 is arranged on the lifting support beam 8 corresponding to the workpiece position, a movable support plate 10 is arranged under the workpiece 4, one end of the movable support plate 10 is connected to the supporting column 7, and the movable support plate An L-shaped bellows 11 is slidably connected to the upper part of 10 in the transverse direction, and exhaust holes 12 are arranged on the upper part of the L-shaped bellows 11 and on the surface of the side close to the workpiece 4 in the longitudinal direction. A powder collecting box 13 is arranged on the outer surface of the L-shaped bellows 11 away from the workpiece 4 in the longitudinal direction, and a vacuum pump 14 is arranged on the top of the powder collecting box 13. One end of the vacuum pump 14 is connected to the inside of the L-shaped bellows 11, and the other end is connected to the inside of the powder collecting box 13. A fixed support plate 15 is arranged on the upper part of the movable support plate 10 between the supporting column 7 and the L-shaped bellows 11, and limit plates 16 are arranged on both sides of the fixed support plate 15 in the transverse direction. The limit plates 16 are connected to the L-shaped bellows 11, and springs 17 are arranged between the fixed support plate 15 and the limit plates 16.
[0018] The driving spindle box 2 and the base 1, the supporting column 7 and the slide 6, and the movable support plate 10 and the supporting column 7 are all fixedly connected to ensure the stability and firmness of the connection between the structures, thereby improving the safety and service life of the structures; a moving mechanism is arranged between the tailstock 3 and the base 1, between the slide 6 and the supporting connecting seat 5, and between the lifting support beam 8 and the supporting column 7 to drive the tailstock 3, the slide 6 and the lifting support beam 8 to move. The moving mechanism is a transmission structure in which a cylinder drive, a hydraulic cylinder drive or a driving motor drives a transmission gear and a transmission rack, which can be selected according to actual use requirements; the driving spindle box 2 is longitudinally driven A control device 18 is provided on the surface of one side, and the driving spindle box 2, the laser cladding head 9 and the vacuum pump 14 are electrically connected to the control device 18. In addition, the driving mechanism selected in the moving mechanism, such as a cylinder, a hydraulic cylinder or a driving motor, is also electrically connected to the control device 18, so as to facilitate the control of the working state of the driving spindle box 2, the laser cladding head 9, the vacuum pump 14 and the moving mechanism; a supporting slider 19 is provided at the bottom of the mobile support plate 10, and the supporting slider 19 is slidably connected to the base 1 in the transverse direction, so as to provide certain support for the mobile support plate 10, and further ensure the stability and firmness of the movement and working state of the L-shaped bellows 11.
[0019] Working principle: The workpiece is rotated by driving the spindle box and the tailstock to clamp it. After the laser cladding head is adjusted to the specified height, it can be clad. During the cladding process, excess metal powder will fall off the workpiece. The L-shaped bellows can move with the support column and is located below the laser cladding position. It can catch the detached metal powder in time, and then suck the caught metal powder into the powder collecting box under the action of the vacuum pump. The metal powder floating around the processing position will be sucked into the powder collecting box through the exhaust holes set on the inner side of the L-shaped bellows under the action of the vacuum pump, so as to collect the metal powder that falls off the workpiece and prevent it from easily entering the machine tool transmission. The moving parts or floating in the surrounding environment ensure the accuracy of machine tool operation and environmental protection; when the laser cladding head performs cladding processing on both ends of the workpiece, the L-shaped bellows is provided with a sliding connection structure with the movable support plate, a fixed support plate, a limit plate and a spring matching structure. When the L-shaped bellows contacts the driving spindle box or the tailstock, the movable support plate can continue to move, which is convenient for the laser cladding head to perform cladding processing on both ends of the workpiece, and at the same time, it is convenient for the L-shaped bellows to have a certain width to increase the powder receiving area. In addition, when the cladding processing is performed on both ends of the workpiece, a hard collision occurs between the L-shaped bellows and the driving spindle box or the tailstock.
[0020] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0021] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A laser cladding machine tool with a follow-up powder receiving function, comprising a base (1), a driving spindle box (2) being arranged at one lateral end of the upper part of the base (1), and a tailstock (3) being slidably connected to the other end in a lateral direction, a workpiece (4) being clamped between the driving spindle box (2) and the tailstock (3), characterized in that: A support connection seat (5) is installed on one longitudinal side of the base (1); a slide seat (6) is slidably connected to the upper part of the support connection seat (5) in a transverse direction; a support column (7) is arranged on the upper part of the slide seat (6); a lifting support beam (8) is slidably connected to the side of the support column (7) in a vertical direction close to the workpiece (4); a laser cladding head (9) is arranged on the lifting support beam (8) corresponding to the position of the workpiece; a movable support plate (10) is arranged below the workpiece (4); one end of the movable support plate (10) is connected to the support column (7); an L-shaped bellows (11) is slidably connected to the upper part of the movable support plate (10) in a transverse direction; an air exhaust hole (11) is arranged on the upper part of the L-shaped bellows (11) and on the surface of the side close to the workpiece (4) in a longitudinal direction. 12), the L-shaped dust extractor is provided with a powder collecting box (13) on the outer surface of the side of the L-shaped bellows (11) away from the workpiece (4) in the longitudinal direction, and a vacuum pump (14) is provided on the top of the powder collecting box (13), one end of the vacuum pump (14) is connected to the inside of the L-shaped bellows (11), and the other end is connected to the inside of the powder collecting box (13), and a fixed support plate (15) is provided on the upper part of the movable support plate (10) between the support column (7) and the L-shaped bellows (11), and limit plates (16) are provided on both sides of the fixed support plate (15), and the limit plates (16) are connected to the L-shaped bellows (11), and springs (17) are provided between the fixed support plate (15) and the limit plates (16).
2. The laser cladding machine tool with follow-up powder receiving function according to claim 1 is characterized in that The driving spindle box (2) and the base (1), the supporting column (7) and the slide seat (6), and the movable supporting plate (10) and the supporting column (7) are all fixedly connected.
3. The laser cladding machine tool with follow-up powder receiving function according to claim 1 is characterized in that Moving mechanisms are provided between the tailstock (3) and the base (1), between the slide seat (6) and the support connecting seat (5), and between the lifting support beam (8) and the support column (7).
4. The laser cladding machine tool with follow-up powder receiving function according to claim 1 is characterized in that A control device (18) is provided on one longitudinal side surface of the drive spindle box (2); the drive spindle box (2), the laser cladding head (9) and the vacuum pump (14) are all electrically connected to the control device (18).
5. The laser cladding machine tool with follow-up powder receiving function according to claim 1 is characterized in that A supporting slider (19) is provided at the bottom of the movable supporting plate (10), and the supporting slider (19) is slidably connected to the base (1) in the transverse direction.
