Constant-temperature water bath tank
By setting up an overflow port, overflow chamber, partition plate and needle roller in the constant temperature water bath tank box, the problem of difficulty in removing floating impurities in traditional water bath tank boxes is solved, and a more efficient fiber cleaning effect is achieved to ensure that the fiber is discharged from water. No pollution at the moment.
Patent Information
- Application Number
- CN202420870654.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Traditional constant temperature water bath tanks are difficult to fully eliminate impurities floating on the water surface, resulting in impurities still adhering to the fibers when they are pulled out, affecting the cleaning effect.
A constant temperature water bath tank box is designed, with overflow ports and overflow chambers on both sides of the tank cavity, combined with a partition plate and a needle roller, the partition chamber is the water inlet and outlet zone, and passes through the inclined bottom wall and branch tube. Structure to ensure that impurities and sewage can be discharged effectively and prevent re-adhesion.
Effectively prevent impurities from adhering to fibers when they are pulled out, improve the cleaning effect of the water bath tank box, ensure that the fibers are clean and dirt-free when they are discharged, and reduce the risk of impurities accumulation and blockage.
Smart Images
Figure CN222160491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical fiber processing equipment, in particular to a constant temperature water bath tank. Background Art
[0002] In the process of pulling and stretching the fiber, it is necessary to use a constant temperature water bath to heat the fiber in a water bath. The main function of the constant temperature water bath is to heat the fiber to above the softening temperature, and then cooperate with multiple groups of pulling devices with different speeds to pull and stretch the fiber to achieve fiber elongation. In order to ensure that the fiber can be fully softened by heat, a pressing roller device is generally set on the side of the water bath tank, and the pressing roller is used to press the chemical fiber into the water bath tank so that the fiber can be fully immersed in hot water.
[0003] In addition, the constant temperature water bath tank also has a certain cleaning effect. If there are impurities on the surface of the fiber, after the fiber is pressed into the water bath tank, the impurities will be separated from the fiber surface, and then suspended on the water surface or sunk to the bottom of the water bath tank. Traditional water bath tanks generally discharge sewage and impurities from the bottom of the water bath tank. Sewage and impurities will enter the water circulation treatment device along the drainage mechanism for filtration and purification. The purified water is then added to the water bath tank. However, this can only filter out impurities that sink to the bottom of the water bath tank, and it is difficult to fully drain impurities floating on the water surface. When the fiber is pulled out of the water bath tank, the impurities floating on the water surface may attach to the fiber again and pollute the fiber again, thus failing to achieve the effect of cleaning the fiber. Utility Model Content
[0004] In order to prevent impurities from being attached to the fiber when it is pulled out of the water bath box and to improve the cleaning effect of the constant temperature water bath box, the present application provides a constant temperature water bath box.
[0005] The constant temperature water bath tank provided in this application adopts the following technical solution:
[0006] A constant temperature water bath tank box, comprising a water tank body, a tank cavity for carrying water is provided on the inner side of the water tank body, and a heating pipe for continuously heating water is provided at the bottom of the tank cavity;
[0007] A drainage mechanism is provided at the bottom of the water tank body, and the drainage mechanism includes a drainage pipe, a plurality of branch pipes, and a water stop valve provided on the branch pipes. The drainage pipe is communicated with the water circulation treatment device. The branch pipes include a first branch pipe and a second branch pipe. One end of the first branch pipe is communicated with the bottom of the tank cavity of the water tank body, and the other end is communicated with the drainage pipe.
[0008] An overflow port is provided at the top of the side wall of the water tank body, an overflow cavity is provided inside the side wall of the water tank body, the overflow port is communicated with the overflow cavity, one end of the second branch pipe is communicated with the overflow cavity, and the other end is communicated with the drain pipe.
[0009] By adopting the above technical solution, the water in the tank cavity can be continuously and stably heated by the heating tube within a certain temperature range, thereby realizing constant temperature water bath heating of the fiber. Impurities sunk to the bottom of the water bath tank box can be discharged from the first branch pipe to the drain pipe, while suspended impurities can be flushed into the overflow cavity from the overflow ports on both sides of the tank cavity and discharged from the second branch pipe to the drain pipe, thereby fully draining away the impurities mixed in the water, which is beneficial to prevent impurities from still being attached to the fiber when it is pulled out of the water bath tank box, prevent the fiber from being contaminated again, and improve the cleaning effect of the constant temperature water bath tank box.
[0010] Optionally, the bottom wall of the groove cavity is inclined, and the lowest inclination point of the bottom wall of the groove wall is connected to the water inlet of the first branch pipe;
[0011] The bottom wall of the overflow chamber is arranged to be inclined, and the lowest inclination point of the bottom wall of the overflow chamber is communicated with the water inlet of the second branch pipe.
[0012] By adopting the above technical scheme, impurities sunk to the bottom of the trough cavity can fully flow into the first branch pipe along the inclined bottom wall, and impurities and sewage entering the overflow cavity can fully flow into the second branch pipe along the inclined bottom wall, which is beneficial to improve the fluidity of impurities and sewage, promote the rapid discharge of impurities and sewage, and prevent impurities from accumulating and clogging at the bottom of the trough cavity and the bottom of the overflow cavity.
[0013] Optionally, a partition plate is provided on the inner side of the water tank body, and the partition plate divides the tank cavity into a water inlet area and a water outlet area. A guide roller is rotatably provided at the bottom of the partition plate, and the fibers pass through the gap between the guide roller and the tank cavity from the water inlet area into the water outlet area, and the top of the partition plate is higher than the overflow port.
[0014] By adopting the above technical solution, when the fiber enters the hot water from the water inlet area, most of the impurities will be separated from the fiber surface in the water inlet area, and the lighter impurities will be directly suspended on the water surface of the water inlet area, and the partition plate can effectively block the impurities suspended in the water inlet area from floating to the water outlet area, so that most of the suspended impurities will be washed into the overflow port of the water inlet area and discharged from the drain pipe through the overflow cavity and the second branch pipe, which is conducive to further reducing the impurities suspended in the water outlet area and preventing the fiber from being attached and contaminated by impurities again when being pulled out of the water from the water outlet area, thereby affecting the cleaning effect.
[0015] Optionally, a needle puncture roller is arranged on the side of the partition plate facing the water inlet area, and a plurality of rows of combing needles are evenly arranged on the surface of the needle puncture roller.
[0016] By adopting the above technical scheme, the needle-piercing roller can use the comb needle to perform scraping and combing, and can fully brush out the impurities mixed in the fibers in the water inlet area, preventing the impurities from entering the water outlet area with the fibers, which is beneficial to further reduce the impurities in the water outlet area and prevent the fibers from being attached and contaminated by impurities again when being pulled out of the water from the water outlet area, thereby affecting the cleaning effect.
[0017] Optionally, the combing needles include a first combing needle and a second combing needle, the first combing needle and the second combing needle are staggered with each other, and the length of the first combing needle is longer than the length of the second combing needle.
[0018] By adopting the above technical solution, the first combing needles and the second combing needles of different lengths can fully brush out the impurities mixed in different positions of the fibers, which is beneficial to improving the scraping and combing effect of the needle roller.
[0019] Optionally, the partition plate is detachably connected to the sink body, and a guide groove and a support are provided on the side of the side wall of the sink body facing the sink cavity. The partition plate is slidably connected to the side wall of the sink body along the guide groove, and a top plate is provided at the top of the partition plate. The top side of the support and the bottom side of the top plate abut against each other, and the support supports the partition plate in a limited position through the top plate.
[0020] By adopting the above technical solution, since the partition plate is detachably connected to the water tank body, the partition plate can be removed first, and then the partition plate and the guide roller can be used to fully press the limit into the hot water, which is conducive to passing the fiber from the water inlet area to the water outlet area. In addition, the installation of the partition plate is guided by the guide groove, which is conducive to keeping the partition plate vertically set, preventing the partition plate from being offset by the water flow and affecting the separation effect. Secondly, the partition plate is limitedly supported by the support platform, so that a certain space is reserved between the partition plate and the heating tube, which can not only prevent the collision and damage between the partition plate and the heating tube, but also prevent the heating tube from being too close to the fiber and affecting the fiber.
[0021] Optionally, a limiting member is provided at the top end of the support platform, and the limiting member is used to limit and fix the top plate.
[0022] By adopting the above technical solution, the top plate is limited and fixed by the limiting member, which is helpful to prevent the partition plate from floating up due to the influence of water flow and affecting the partition effect, and is helpful to improve the stability of the partition plate.
[0023] Optionally, the limiting member is a rotating bolt, which is rotatably connected to the support platform, and the rotating bolt limits the top plate by rotating to the top of the top plate.
[0024] By adopting the above technical solution, the limiting member has a simple structure and is easy to operate, which is beneficial for the staff to use the limiting member to limit and fix the top plate and the partition plate.
[0025] In summary, the technical solution of this application has at least one of the following beneficial effects:
[0026] 1. By opening an overflow port and an overflow cavity on both side walls of the water tank body, the sewage at the top of the tank cavity and the impurities suspended on the water surface can flow into the overflow cavity from the overflow port and flow into the drain pipe along the second branch pipe, and the impurities that have settled to the bottom flow into the drain pipe from the first branch pipe, which is conducive to fully draining the impurities in the hot water and preventing impurities from still being attached to the fiber when it is pulled out of the water bath tank box, which is conducive to improving the cleaning effect of the constant temperature water bath tank box.
[0027] 2. By setting a partition plate to divide the tank cavity into a water inlet area and a water outlet area, it can effectively block suspended impurities from floating from the water inlet area to the water outlet area, which is beneficial to further reduce the suspended impurities in the water outlet area and prevent the fiber from being attached and contaminated by impurities again when it is pulled out of the water from the water outlet area, which is beneficial to improve the cleaning effect of the water bath tank.
[0028] 3. By setting a needle roller with combing needles of different lengths, the needle roller can fully scrape and comb out the impurities mixed in the fiber in the water inlet area, which is beneficial to prevent the impurities from entering the water outlet area with the fiber, further reducing the impurities suspended in the water outlet area, and preventing impurities from still being attached to the fiber when it is pulled out of the water bath tank, which is beneficial to improve the cleaning effect of the constant temperature water bath tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of a constant temperature water bath tank box in an embodiment of the present application.
[0030] Figure 2 It is a left view of a constant temperature water bath tank box in an embodiment of the present application.
[0031] Figure 3 yes Figure 2 Cross-sectional view of AA.
[0032] Figure 4 yes Figure 2 Cross-sectional view of BB.
[0033] Figure 5 It is a schematic diagram of an explosion of a constant temperature water bath tank box in an embodiment of the present application.
[0034] Description of reference numerals:
[0035] 1. Water tank body; 11. Tank cavity; 111. Water inlet area; 112. Water outlet area; 12. Overflow port; 13. Overflow cavity; 14. Guide slide; 15. Support platform; 16. Limiting member; 2. Heating tube; 3. Drainage mechanism; 31. Drainage pipe; 32. Branch pipe; 321. First branch pipe; 322. Second branch pipe; 33. Stop valve; 4. Partition plate; 41. Guide pressure roller; 42. Needle roller; 421. Combing needle; 4211. First combing needle; 4212. Second combing needle; 43. Top plate. DETAILED DESCRIPTION
[0036] The following is combined with Figure 1-5 This application is described in further detail.
[0037] The present application embodiment discloses a constant temperature water bath tank. Figure 1 A constant temperature water bath tank box includes a water tank body 1, wherein a tank cavity 11 is provided inside the water tank body 1, and the tank cavity 11 of the water tank body 1 is used to carry water. A heating pipe 2 is laid at the bottom of the tank cavity 11 of the water tank body 1, and the heating pipe 2 is used to heat the water in the tank cavity 11, so that the water in the tank cavity 11 can be continuously and stably kept within a certain temperature range, so as to realize constant temperature water bath heating of the fiber.
[0038] Reference Figure 1 , Figure 2 and Figure 3 A drainage mechanism 3 is provided at the outer bottom of the water tank body 1, wherein the drainage mechanism 3 is used to discharge sewage and impurities in the tank cavity 11 and guide the sewage and impurities into the water circulation treatment device. Specifically, the drainage mechanism 3 includes a drainage pipe 31, a plurality of branch pipes 32, and a water stop valve 33 provided on the branch pipe 32, wherein the plurality of branch pipes 32 are interconnected with the drainage pipe 31, and the water stop valve 33 is used to connect or close the corresponding branch pipe 32. The branch pipe 32 includes a first branch pipe 321, wherein one end of the first branch pipe 321 is interconnected with the bottom of the tank cavity 11, and the other end is interconnected with the drainage pipe 31, so that the sewage and impurities at the bottom of the tank cavity 11 can flow from the first branch pipe 321 into the drainage pipe 31.
[0039] Reference Figure 1 and Figure 3 Furthermore, the bottom wall of the tank cavity 11 is inclined, and the lowest point of the inclination of the bottom wall is connected to the water inlet of the first branch pipe 321, so that the sewage and impurities at the bottom of the tank cavity 11 can fully flow into the first branch pipe 321 along the inclined bottom wall.
[0040] Reference Figure 1 and Figure 4The top of the side wall of both sides of the water tank body 1 is provided with an overflow port 12, and the overflow port 12 is located on the side of the side wall facing the tank cavity 11. The inside of the side wall of both sides of the water tank body 1 is provided with an overflow cavity 13, and the overflow port 12 and the overflow cavity 13 are connected to each other. The branch pipe 32 also includes a second branch pipe 322, one end of the second branch pipe 322 is connected to the overflow cavity 13, and the other end is connected to the drain pipe 31, so that the sewage located at the top of the tank cavity 11 and the impurities suspended on the water surface can enter the overflow cavity 13 from the overflow port 12, and flow into the drain pipe 31 along the second branch pipe 322.
[0041] Reference Figure 1 and Figure 4 Furthermore, the bottom wall of the overflow chamber 13 is inclined, and the lowest point of the inclination of the bottom wall of the overflow chamber 13 is interconnected with the water inlet of the second branch pipe 322, so that the sewage and impurities entering the overflow chamber 13 can fully flow into the second branch pipe 322 along the inclined bottom wall.
[0042] Reference Figure 3 and Figure 5 The inner side of the water tank body 1 is slidably connected with a partition plate 4, wherein the partition plate 4 divides the tank cavity 11 into a water inlet area 111 and a water outlet area 112. The fiber enters the hot water in the water inlet area 111 and is pulled out of the water surface in the water outlet area 112. Specifically, the top of the partition plate 4 is higher than the overflow port 12, and a guide roller 41 is provided at the bottom of the partition plate 4. The guide roller 41 is used to fully press the fiber into the water. The fiber enters the hot water from the water inlet area 111 and enters the water outlet area 112 through the gap between the guide roller 41 and the bottom of the tank cavity 11. When the fiber enters the hot water from the water inlet area 111, most of the impurities will be separated from the fiber surface in the water inlet area 111, and the lighter impurities will be directly suspended on the water surface of the water inlet area 111, and the partition plate 4 can effectively block the impurities suspended in the water inlet area 111 from floating to the water outlet area 112, so that most of the suspended impurities will be washed into the overflow port 12 of the water inlet area 111, and discharged from the drain pipe 31 through the overflow cavity 13 and the second branch pipe 322, which is helpful to prevent the suspended impurities from adhering to the fiber when it is pulled out of the water from the water outlet area 112, thereby preventing the fiber from being contaminated again.
[0043] Reference Figure 3 and Figure 5A needle roller 42 is provided on the side of the partition plate 4 that rotates toward the water inlet area 111, wherein the needle roller 42 is used to brush and comb the fibers to fully separate the impurities attached to the fibers. Specifically, the surface of the needle-piercing roller 42 is evenly provided with combing needles 421, and the combing needles 421 include first combing needles 4211 and second combing needles 4212, wherein the first combing needles 4211 and the second combing needles 4212 are staggeredly distributed along the outer peripheral side of the needle-piercing roller 42, and the shapes and lengths of the first combing needles 4211 and the second combing needles 4212 are different. In the present embodiment, the length of the first combing needles 4211 is longer than the length of the second combing needles 4212, so that through the mutual cooperation between the first combing needles 4211 and the second combing needles 4212 of different lengths, the needle-piercing roller 42 can fully scrape and comb the fibers, which is beneficial to fully brush out the impurities mixed in the fibers in the water inlet area 111 and discharge them from the overflow port 12 or the bottom, thereby preventing the impurities from entering the water outlet area 112 with the fibers.
[0044] Reference Figure 5 The partition plate 4 is detachably connected to the water tank body 1. Specifically, a guide groove 14 and a support 15 are provided on the side of the side wall of the water tank body 1 facing the groove cavity 11. In the present embodiment, the guide groove 14 is provided below the overflow port 12 and extends vertically toward the bottom wall of the groove cavity 11. Both ends of the partition plate 4 are slidably connected to the water tank body 1 along the guide groove 14; the support 15 is provided above the overflow port 12. The support 15 is used to support the partition plate 4. A top plate 43 is provided at the top of the partition plate 4. The longitudinal section of the top plate 43 and the partition plate 4 is in a "T" shape. The top side of the support 15 and the bottom sides of both ends of the top plate 43 abut against each other, so that the support 15 can support the partition plate 4 through the top plate 43.
[0045] Reference Figure 1 and Figure 5 The top of the support platform 15 is provided with a limiting member 16, wherein the limiting member 16 is used to limit and fix the top plate 43. Specifically, the limiting member 16 can be a limiting structure that can limit the top plate 43. In this embodiment, the limiting member 16 is a rotating bolt. The rotating bolt is rotatably connected to the support platform 15. When the rotating bolt rotates to the top of the top plate 43, the rotating bolt limits the top plate 43, and at this time, the top plate 43 and the partition plate 4 are not easy to be separated from the support platform 15 upward.
[0046] The implementation principle of a constant temperature water bath tank box in the embodiment of the present application is:
[0047] When using a constant temperature water bath tank, first pull the fiber from one end of the water bath tank to the other end, and then use the partition plate 4 to press the fiber into the tank cavity 11. When installing the partition plate 4, first slide the two ends of the partition plate 4 downward along the guide slide groove 14 and insert it into the tank cavity 11. At this time, the guide pressure roller 41 and the needle roller 42 can press the fiber into the hot water, and the partition plate 4 divides the tank cavity 11 into a water inlet area 111 and a water outlet area 112. When the top plate 43 and the base 15 are in contact with each other, rotate the rotating bolt to limit and fix the top plate 43 and the partition plate 4, and the installation of the partition plate 4 is completed. The installation is simple and convenient.
[0048] When the external traction device pulls the traction fiber, the fiber drives the needle roller 42 to rotate, and the first combing needle 4211 and the second combing needle 4212 of the needle roller 42 fully comb out the impurities mixed in the fiber, and most of the suspended impurities are concentrated in the water inlet area 111. Since the partition plate 4 separates the water surface of the water inlet area 111 and the water outlet area 112 from each other, it is difficult for the suspended impurities to be suspended in the water outlet area 112, and they are directly discharged from the overflow ports 12 on both sides of the water inlet area 111. This is conducive to preventing impurities from being suspended on the water surface of the water outlet area 112, and effectively preventing the fiber from being attached and contaminated again by the suspended impurities when it is pulled out of the water surface in the water outlet area 112, which is conducive to improving the cleaning effect of the water bath tank.
[0049] This specific implementation manner is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make non-creative modifications to the specific implementation manner as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. A constant temperature water bath tank, characterized in that: It comprises a water tank body (1), wherein a tank cavity (11) for carrying water is provided on the inner side of the water tank body (1), and a heating pipe (2) for continuously heating water is provided at the bottom of the tank cavity (11); A drainage mechanism (3) is provided at the bottom of one end of the water tank body (1), the drainage mechanism (3) comprising a drainage pipe (31), a plurality of branch pipes (32) and a water stop valve (33) provided on the branch pipes (32), the drainage pipe (31) being in communication with a water circulation treatment device, the branch pipes (32) comprising a first branch pipe (321) and a second branch pipe (322), one end of the first branch pipe (321) being in communication with the bottom of the tank cavity (11) of the water tank body (1), and the other end of the first branch pipe (321) being in communication with the drainage pipe (31); An overflow port (12) is provided at the top of the side wall of the water tank body (1), an overflow cavity (13) is provided inside the side wall of the water tank body (1), the overflow port (12) and the overflow cavity (13) are in communication with each other, one end of the second branch pipe (322) is in communication with the overflow cavity (13), and the other end is in communication with the drain pipe (31).
2. A constant temperature water bath tank according to claim 1, characterized in that: The bottom wall of the groove cavity (11) is arranged to be inclined, and the lowest inclination point of the bottom wall of the groove cavity (11) is in communication with the water inlet of the first branch pipe (321); The bottom wall of the overflow chamber (13) is arranged to be inclined, and the lowest inclination point of the bottom wall of the overflow chamber (13) is in communication with the water inlet of the second branch pipe (322).
3. A constant temperature water bath tank according to claim 1, characterized in that: A partition plate (4) is arranged on the inner side of the water tank body (1), and the partition plate (4) divides the tank cavity (11) into a water inlet area (111) and a water outlet area (112). A guide roller (41) is rotatably arranged at the bottom of the partition plate (4), and fibers pass through the gap between the guide roller (41) and the tank cavity (11) from the water inlet area (111) into the water outlet area (112). The top end of the partition plate (4) is higher than the overflow port (12).
4. A constant temperature water bath tank according to claim 3, characterized in that: A needle puncture roller (42) is arranged on the side of the partition plate (4) facing the water entry area, and a plurality of rows of puncture needles (421) are evenly arranged on the surface of the needle puncture roller (42).
5. A constant temperature water bath tank according to claim 4, characterized in that: The combing needles (421) comprise a first combing needle (4211) and a second combing needle (4212); the first combing needle (4211) and the second combing needle (4212) are arranged in an alternating manner; and the length of the first combing needle (4211) is longer than the length of the second combing needle (4212).
6. A constant temperature water bath tank according to claim 3, characterized in that: The partition plate (4) is detachably connected to the water tank body (1); a guide groove (14) and a support platform (15) are provided on a side of the side wall of the water tank body (1) facing the groove cavity (11); the partition plate (4) is slidably connected to the side wall of the water tank body (1) along the guide groove (14); a top plate (43) is provided at the top end of the partition plate (4); the top side of the support platform (15) and the bottom side of the top plate (43) are in contact with each other; the support platform (15) supports the partition plate (4) in a limited position through the top plate (43).
7. A constant temperature water bath tank according to claim 6, characterized in that: A limiting member (16) is provided at the top end of the support platform (15), and the limiting member (16) is used to limit and fix the top plate (43) and the partition plate (4).
8. A constant temperature water bath tank according to claim 7, characterized in that: The limiting member (16) is a rotating bolt, the rotating bolt is rotatably connected to the support platform (15), and the rotating bolt limits the top plate (43) by rotating to the top of the top plate (43).