Track foundation for bottom die trolley of precast beam production line
The track foundation for prefabricated beam production lines addresses material waste and long construction periods by using spliced bases with adjustable fasteners and drainage grooves, ensuring stability and adaptability, reducing maintenance costs and extending service life.
Patent Information
- Application Number
- CN202420618536.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Cast-in-place track foundations for reinforced concrete beams result in material waste and prolonged construction periods due to their complex installation process and temporary nature.
A track foundation for a prefabricated beam production line comprising spliced bases with first and second bearing platforms, fixed bases with tracks, and adjustable fasteners, along with drainage grooves and gaskets, designed to distribute weight evenly and prevent water accumulation, ensuring stability and adaptability.
The solution reduces maintenance costs by allowing selective replacement of damaged parts, enhances stability through even weight distribution and track fixation, and extends the base's service life by preventing water accumulation and loosening, thus improving construction efficiency and safety.
Smart Images

Figure CN222160790U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building construction, and in particular relates to a track foundation for a bottom mold trolley of a prefabricated beam production line. Background Art
[0002] Existing track foundations usually use cast-in-place concrete. To construct cast-in-place reinforced concrete foundation beams, the site must first be completely cleared, and then the steel bars must be tied, formwork installed, embedded parts installed, and concrete poured. After the construction is completed, the foundation beams are removed. This type of cast-in-place track foundation in temporary construction facilities is prone to material waste and a long construction period. Summary of the invention
[0003] In view of this, the purpose of the utility model is to provide a track foundation for a bottom mold trolley of a precast beam production line to solve the technical problems that cast-in-place track foundations easily cause material waste and a long construction period.
[0004] In order to achieve the above-mentioned purpose, the utility model is a track foundation for a bottom mold trolley of a prefabricated beam production line, and the technical solution adopted is:
[0005] A track foundation for a bottom mold trolley of a prefabricated beam production line, comprising:
[0006] A base, wherein a plurality of the bases are arranged along the construction direction, the bases are spliced and arranged in sequence, and a plurality of first bearing platforms and second bearing platforms arranged in a front-to-back interval are fixed on the base;
[0007] The first supporting platform and the second supporting platform are both provided with a fixed base, and the fixed base is provided with a track, and the track extends in the front-back direction. The first supporting platform and the second supporting platform are used to distribute the weight borne by the track to the base, and fixing parts are provided on both sides of the track, and the fixing parts are used to fix the track on the fixed base.
[0008] The beneficial effect of the above technical solution is that the track foundation of the bottom mold trolley for the precast beam production line of the utility model is spliced and arranged along the construction direction by the base, and can be changed according to specific needs and site conditions. At the same time, an appropriate number of bases are selected according to engineering requirements to adapt to precast beam production lines of different lengths. At the same time, the splicing arrangement provides a certain fault tolerance. If a base is damaged or needs to be replaced during use, only the affected base needs to be replaced without replacing the entire base system, thereby reducing the cost of maintenance and repair. The arrangement of the first pedestal and the second pedestal enables the weight of the track to be evenly distributed to the base. At the same time, fixed bases are arranged on the first pedestal and the second pedestal, and tracks are arranged on the fixed bases, which reduces the load on the first pedestal and the second pedestal. At the same time, the track fasteners and fixing bolts on the fixed base ensure that the track is firmly fixed during use to prevent track loosening caused by operating vibration or other factors, thereby improving the stability and safety of the device.
[0009] Furthermore, the base is provided with a first drainage groove with an opening facing upward, and the first drainage groove extends along the front-to-back direction. The first support platform is arranged at intervals on the left side of the first drainage groove along the front-to-back direction, and the second support platform is arranged at intervals on the right side of the first drainage groove along the front-to-back direction. The first support platform includes a first arc segment, a first straight segment, and a second arc segment connected in sequence from left to right, and the first straight segment is an inclined surface inclined from left to right. The second support platform includes a third arc segment, a second straight segment, and a fourth arc segment connected in sequence from left to right, and the second straight segment is an inclined surface inclined from right to left. The fixed bases on the left and right sides are respectively fixed on the top of the first straight segment and the second straight segment.
[0010] Beneficial effects: The setting of the first drainage ditch helps to effectively drain water and prevent water accumulation. At the same time, the setting of the arc segments of the first pedestal and the second pedestal makes it easier for water to flow to the drainage ditch, reducing the possibility of water accumulation. The inclined setting of the first straight segment and the second straight segment makes the tracks on both sides tilt inward, which can concentrate the wheel-rail contact on the top of the rail and the middle of the wheel tread. The track is subjected to axial force, the lateral bias force is small, and the additional bending stress generated in the rail waist is small, which improves the lateral stability of the track. At the same time, the inclined setting can effectively guide the water flow and reduce the risk of water accumulation.
[0011] Furthermore, the fixing member includes a fastener, which is plate-shaped and has a pressing groove at one end, the bottom of the track is inserted in the pressing groove, the top of the fastener has an adjustment hole that passes through from top to bottom, the fixed base has through holes corresponding to the adjustment hole above and below, the first support platform and the second support platform both have fixing holes corresponding to the through holes, the adjustment hole is penetrated by a fixing bolt, the fixing bolt passes through the adjustment hole, the through hole and the fixing hole in sequence to fix the fastener to the fixed base, and the adjustment hole, the through hole and the fixing hole are all internal threaded holes.
[0012] Beneficial effect: Through the cooperation of fasteners and adjustment holes, the connection between the track and the fixed base is adjustable, so that the track can be fine-tuned as needed to ensure the stability and accuracy of the track. The design of internal threaded holes makes the fixed bolt connection more stable, improving the stability of the entire track foundation.
[0013] Furthermore, a gasket is provided on the top of the fastener, and the gasket is sleeved on the fixing bolt.
[0014] Beneficial effect: The use of gaskets can reduce the looseness of the connection parts.
[0015] Furthermore, a second drainage groove with an upward opening is arranged between the first arc segment and the first straight segment, a third drainage groove with an upward opening is arranged between the second arc segment and the first straight segment, and the bottom of the second drainage groove is higher than the bottom of the third drainage groove, a fourth drainage groove with an upward opening is arranged between the third arc segment and the second straight segment, and a fifth drainage groove with an upward opening is arranged between the fourth arc segment and the first straight segment, and the bottom of the fifth drainage groove is higher than the bottom of the fourth drainage groove.
[0016] Beneficial effect: By setting up the drainage groove, the influence of moisture on the base structure is reduced and the service life of the base is extended. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a top view of the utility model;
[0019] Figure 3 It is a structural schematic diagram of the first support platform in the utility model;
[0020] Figure 4 It is a structural schematic diagram of the second support platform in the utility model.
[0021] In the figure: 1-base; 101-first drainage groove; 2-first support platform; 201-second drainage groove; 202-third drainage groove; 3-second support platform; 301-fourth drainage groove; 302-fifth drainage groove; 4-track; 5-fastener; 6-fixed base; 7-fixing bolt; 8-gasket. DETAILED DESCRIPTION
[0022] The following is a detailed description of the track foundation of the bottom mold trolley of the prefabricated beam production line according to the utility model in combination with the accompanying drawings and specific embodiments:
[0023] like Figure 1-4As shown, the utility model is a track foundation for a bottom mold trolley of a precast beam production line, comprising a plurality of bases 1 sequentially spliced and arranged along a construction direction, and an appropriate number of bases 1 can be selected according to engineering requirements. In this embodiment, the base 1 is a main load-bearing member, used to distribute the weight of the bottom mold trolley to the ground, and a first drainage groove 101 with an opening facing upward is provided on the base 1 to prevent water accumulation and extend the service life of the base 1. The first drainage groove 101 is extended along the front-to-back direction, and a plurality of first bearing platforms 2 and second bearing platforms 3 spaced apart from each other are fixed on the base 1. In this embodiment, the first bearing platform 2 and the second bearing platform 3 are used to distribute the weight borne by the track 4 to the base 1.
[0024] Specifically, the first support platform 2 is arranged at intervals on the left side of the first drainage groove 101 along the front-to-back direction, and the second support platform 3 is arranged at intervals on the right side of the first drainage groove 101 along the front-to-back direction. The first support platform 2 includes a first arc segment, a first straight segment and a second arc segment connected in sequence from left to right, and the first straight segment is an inclined surface inclined from left to right. The second support platform 3 includes a third arc segment, a second straight segment and a fourth arc segment connected in sequence from left to right, and the second straight segment is an inclined surface inclined from right to left. A second drainage groove 201 with an upward opening is arranged between the first arc segment and the first straight segment, a third drainage groove 202 with an upward opening is arranged between the second arc segment and the first straight segment, the bottom of the second drainage groove 201 is higher than the bottom of the third drainage groove 202, a fourth drainage groove 301 with an upward opening is arranged between the third arc segment and the second straight segment, and a fifth drainage groove 302 with an upward opening is arranged between the fourth arc segment and the first straight segment, and the bottom of the fifth drainage groove 302 is higher than the bottom of the fourth drainage groove 301.
[0025] The first support platform 2 and the second support platform 3 are both provided with a fixed base 6. Specifically, the fixed base 6 is fixedly arranged on the top of the first straight segment and the second straight segment respectively. The fixed base 6 is provided with a track 4, which extends in the front-back direction. Fixing members are arranged on both sides of the track 4. The fixing members are used to fix the track 4 on the fixed base 6. The fixing members include fasteners 5. Specifically, the fasteners 5 are plate-shaped and have a pressing groove at one end. The bottom of the track 4 is inserted in the pressing groove. An adjustment hole that passes through from top to bottom is provided on the top of the fastener 5. The fixed base 6 has through holes corresponding to the upper and lower adjustment holes. Both the support platform 2 and the second support platform 3 are provided with fixing holes corresponding to the through holes, and a fixing bolt 7 is passed through the adjusting hole. Through the cooperation of the fastener 5 and the adjusting hole, the connection between the track 4 and the fixed base 6 is adjustable, so that the track 4 can be fine-tuned as needed. The fixing bolt 7 passes through the adjusting hole, the through hole and the fixing hole in turn to fix the fastener 5 on the fixed base 6. The adjusting hole, the through hole and the fixing hole are all internal threaded holes. A gasket 8 is provided on the top of the fastener 5, and the gasket 8 is sleeved on the fixing bolt 7. In this embodiment, the gasket 8 is a spring gasket to prevent the bolt and nut from loosening.
[0026] When the utility model is used, a track foundation for a bottom mold trolley of a prefabricated beam production line is firstly spliced and fixed according to the length and construction direction required by the construction, and then the fixed base is installed on the first support platform and the second support platform, and then the track is placed on the fixed base. After confirming the position, the side of the fastener with a pressure groove is respectively placed on both sides of the track bottom, and then the gasket is sleeved on the fixing bolt, and the fixing bolt passes through the fastener and the fixing base in turn, and the bottom of the fixing bolt is fixed in the support platform.
[0027] In the above embodiment, a gasket is provided on the top of the fastener, and the gasket is sleeved on the fixing bolt. In other embodiments, the gasket may not be provided.
[0028] In the above embodiment, the base is provided with a first drainage groove opening upwards. In other embodiments, the drainage groove may not be provided.
[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A track foundation for a bottom mold trolley of a precast beam production line, characterized by: include: A base (1), wherein a plurality of bases (1) are arranged along the construction direction, the bases (1) are spliced and arranged in sequence, and a plurality of first bearing platforms (2) and second bearing platforms (3) are fixed on the base (1) and are arranged in a front-to-back manner; The first support platform (2) and the second support platform (3) are both provided with a fixed base (6), and the fixed base (6) is provided with a track (4), and the track (4) extends in the front-rear direction. The first support platform (2) and the second support platform (3) are used to distribute the weight borne by the track (4) to the base (1), and fixing parts are provided on both sides of the track (4), and the fixing parts are used to fix the track (4) on the fixed base (6).
2. The track foundation for the bottom mold trolley of the precast beam production line according to claim 1, characterized in that: The base (1) is provided with a first drainage groove (101) with an opening facing upward, the first drainage groove (101) extending in the front-to-back direction, the first support platform (2) being arranged at intervals on the left side of the first drainage groove (101) in the front-to-back direction, and the second support platform (3) being arranged at intervals on the right side of the first drainage groove (101) in the front-to-back direction, the first support platform (2) comprising a first arc segment, a first straight segment and a second arc segment connected in sequence from left to right, the first straight segment being an inclined surface inclined from left to right, the second support platform (3) comprising a third arc segment, a second straight segment and a fourth arc segment connected in sequence from left to right, the second straight segment being an inclined surface inclined from right to left, and the fixed bases (6) on the left and right sides are fixedly arranged on the tops of the first straight segment and the second straight segment respectively.
3. The track foundation for the bottom mold trolley of the precast beam production line according to claim 2, characterized in that: The fixing member comprises a fastener (5), the fastener (5) is plate-shaped and has a pressing groove at one end, the bottom of the track (4) is inserted into the pressing groove, the top of the fastener (5) is provided with an adjustment hole extending vertically, the fixing base (6) is provided with through holes corresponding to the adjustment hole, the first support platform (2) and the second support platform (3) are both provided with fixing holes corresponding to the through holes, a fixing bolt (7) is passed through the adjustment hole, the fixing bolt (7) passes through the adjustment hole, the through hole and the fixing hole in sequence to fix the fastener (5) on the fixing base (6), and the adjustment hole, the through hole and the fixing hole are all internal threaded holes.
4. The track foundation for the bottom mold trolley of the precast beam production line according to claim 3, characterized in that: A gasket (8) is provided on the top of the fastener (5), and the gasket (8) is sleeved on the fixing bolt (7).
5. The track foundation for the bottom mold trolley of the precast beam production line according to claim 2, characterized in that: A second drainage groove (201) with an opening facing upward is provided between the first arc segment and the first straight segment, a third drainage groove (202) with an opening facing upward is provided between the second arc segment and the first straight segment, the bottom of the second drainage groove (201) is higher than the bottom of the third drainage groove (202), a fourth drainage groove (301) with an opening facing upward is provided between the third arc segment and the second straight segment, a fifth drainage groove (302) with an opening facing upward is provided between the fourth arc segment and the first straight segment, the bottom of the fifth drainage groove (302) is higher than the bottom of the fourth drainage groove (301).
