Highway subgrade compaction equipment

The highway roadbed compaction equipment addresses inefficiencies in existing equipment by using a motor-driven compaction plate with a tamping mechanism and moving mechanism, improving work efficiency and ease of use through stable, efficient compaction.

CN222161202UActive Publication Date: 2024-12-13菏泽市公路事业发展中心工程三处
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323513174.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-13
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

Existing roadbed compaction equipment is inefficient, labor-intensive, and difficult to maneuver due to large size and weight, leading to reduced work efficiency and increased worker intensity.

Method used

A highway roadbed compaction equipment with a compaction plate driven by a tamping mechanism, utilizing a motor-powered rotating shaft and eccentric wheels to achieve reciprocating motion for compaction, combined with a moving mechanism and protective features for stability and ease of use.

Benefits of technology

Reduces labor intensity, enhances work efficiency, and facilitates mobile use by enabling effective compaction of road surfaces through a compacting plate's reciprocating motion, while ensuring stability and ease of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222161202U_ABST
    Figure CN222161202U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of roadbed compaction, in particular to highway roadbed compaction equipment, which is characterized in that a pushing handle, a working box and a compaction mechanism are arranged on a workbench, the compaction mechanism comprises a second rotating shaft and a connecting plate, and a motor is fixedly mounted on the workbench; a first rotating shaft is fixedly installed at the output end of the motor, two rotating holes are symmetrically formed in the outer side wall of the workbench, one end of the first rotating shaft and one end of the second rotating shaft penetrate through the two rotating holes correspondingly and are rotationally connected with the inner wall of the other end of the workbench, and synchronous wheels are fixedly installed on the first rotating shaft and the second rotating shaft correspondingly; and the two synchronous wheels are connected through a belt. The compacting plate is driven to perform reciprocating operation through cooperation of the tamping mechanism, and the road surface is compacted through the compacting plate, so that the compacting operation on the road surface is completed, the labor intensity of workers is reduced, the device is convenient to move and use, the working efficiency is improved, and the practicability is relatively high.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of roadbed compaction, in particular to a highway roadbed compaction device. Background Art

[0002] The roadbed is the foundation of the track or road surface, and is a geotechnical structure formed by excavation or filling. The main function of the roadbed is to provide the necessary conditions for track or road surface laying and train or vehicle operation, and to bear the static and dynamic loads of the track and locomotive vehicles or road surface and traffic loads, while transmitting and diffusing the loads deep into the foundation. In highway engineering, the roadbed occupies an important position in terms of construction quantity, land area and investment.

[0003] The roadbed is not a stable and solid structure in the early stage and needs to be compacted manually. The roadbed is compacted by operating a road surface compactor to strengthen the stability of the roadbed. When the compaction operation is performed manually, the work intensity of the workers is increased. However, the compaction effect of the existing roadbed compaction equipment is not good, which reduces the work efficiency of the road surface compaction. In addition, most of the devices are large in size and heavy in weight, which are not easy to use and are not easy to move. Therefore, a roadbed compaction equipment is needed to improve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a highway roadbed compaction equipment which drives a compaction plate to perform reciprocating operations through the cooperation of a tamping mechanism, compacts the road surface through the compaction plate, thereby completing the compaction operation of the road surface, reducing the labor intensity of workers, facilitating mobile use, improving work efficiency, and having high practicality.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A highway roadbed compaction equipment comprises a workbench, a pusher is arranged on the workbench, and a work box is arranged on the workbench;

[0006] The working table is provided with a compacting mechanism, the compacting mechanism comprises a second rotating shaft and a connecting plate, a motor is fixedly installed on the working table, and the output end of the motor is fixedly installed with the first rotating shaft, and two rotating holes are symmetrically provided on the outer wall of the working table, one end of the first rotating shaft and the second rotating shaft respectively passes through the two rotating holes and is rotatably connected to the inner wall of the other end of the working table, and the first rotating shaft and the second rotating shaft are both fixedly installed with synchronous wheels, and the two synchronous wheels are connected by belts, and the first rotating shaft and the second rotating shaft are symmetrically provided with two eccentric wheels, and the working table is provided with two symmetrical placement grooves, the eccentric wheels are located in the placement grooves, and the inner side walls at both ends of the working table are provided with limited slots, and the two ends of the connecting plate are respectively slidably connected with the two limited slots, and a plurality of connecting rods are symmetrically fixedly installed on the bottom end of the connecting plate, and the plurality of connecting rods are connected through the compacting plate, and a first through hole is provided on the working table corresponding to the connecting rod, and the connecting rod is slidably connected with the first through hole, and a spring is mounted on the connecting rod, and the top end of the spring is fixedly connected to the bottom end of the connecting plate, and the bottom end of the spring is fixedly connected to the top end of the working table;

[0007] A moving mechanism is provided at the bottom end of the workbench for moving the compacting plate;

[0008] A protective mechanism is provided on the workbench for protecting the motor.

[0009] Preferably, the moving mechanism includes a support plate, the top end of the support plate is fixedly connected to the bottom end of the workbench, and a pulley is fixedly installed on the bottom end of the support plate, so that the movement of the compacting plate is facilitated by the cooperation of the support plate and the pulley.

[0010] Furthermore, the protection mechanism includes a protective cover, which is fixedly installed on the top of the workbench. The motor and the synchronous wheel are both located inside the protective cover. A plurality of heat dissipation holes are provided on the protective cover. The installation of the protective cover protects the motor and the two synchronous wheels, and the heat generated when the motor is working is discharged through the heat dissipation holes.

[0011] Furthermore, a reinforcing rib is fixedly installed on the inner end of each support plate, and the top end of each reinforcing rib is fixedly connected to the bottom end of the workbench. The installation of four reinforcing ribs supports the four support plates and the workbench, making the four support plates and the workbench more stable.

[0012] On the basis of the above scheme, limiting rods are fixedly installed on the two limiting grooves, limiting holes are opened at both ends of the connecting plate, the limiting holes are slidably connected to the limiting rods, and the installation of the two limiting rods makes the connecting plate more stable when moving.

[0013] Furthermore, an anti-skid cover is provided on the push handle, and the provision of the anti-skid cover increases the friction force to prevent the hand from slipping.

[0014] Compared with the prior art, the utility model provides a highway roadbed compaction equipment, which has the following

[0015] Beneficial effects:

[0016] The highway roadbed compaction equipment starts a motor, and the motor provides power to drive the first rotating shaft to rotate. While the first rotating shaft rotates, the cooperation of two synchronous wheels drives the second rotating shaft to rotate. While the first rotating shaft and the second rotating shaft rotate, they drive four eccentric wheels to rotate. When the longer ends of the four eccentric wheels fit with the bottom end of the connecting plate, the connecting plate drives four connecting rods and the compaction plate to move, and the four springs to extend. When the longer ends of the four eccentric wheels are away from the connecting plate, the elastic force of the four springs drives the compaction plate to reset. The reciprocating motion is performed, and the compaction plate compacts the road surface, thereby completing the compaction of the road surface, reducing the labor intensity of workers, facilitating mobile use, improving work efficiency, and having high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a cross-sectional view of a highway roadbed compaction device in a specific embodiment of the utility model;

[0018] Figure 2 It is a structural schematic diagram of a highway roadbed compaction equipment in a specific embodiment of the utility model;

[0019] Figure 3 For this utility model Figure 1 A magnified view of the structure of part A;

[0020] Figure 4 It is a partially enlarged view of a highway roadbed compaction device in a specific embodiment of the utility model.

[0021] Markings in the attached drawings: 1. workbench; 2. work box; 3. motor; 4. first rotating shaft; 5. second rotating shaft; 6. synchronous wheel; 7. eccentric wheel; 8. connecting plate; 9. connecting rod; 10. compacting plate; 11. spring; 12. support plate; 13. pulley; 14. reinforcing rib; 15. protective cover; 16. limit rod; 17. push handle; 18. anti-slip sleeve. DETAILED DESCRIPTION

[0022] For examples, see Figure 1 and Figure 2 The embodiment of the utility model provides a highway roadbed compaction equipment, including a workbench 1, a pusher 17 is arranged on the workbench 1, and a work box 2 is arranged on the workbench 1.

[0023] See also Figure 1-4A compacting mechanism is provided on the workbench 1, and the compacting mechanism includes a second rotating shaft 5 and a connecting plate 8. A motor 3 is fixedly installed on the workbench 1, and a first rotating shaft 4 is fixedly installed on the output end of the motor 3. By starting the motor 3, the motor 3 provides power to drive the first rotating shaft 4 to rotate. Two rotating holes are symmetrically provided on the outer wall of the workbench 1, and one end of the first rotating shaft 4 and the second rotating shaft 5 respectively passes through the two rotating holes and is rotatably connected to the inner wall of the other end of the workbench 1. Synchronous wheels 6 are fixedly installed on the first rotating shaft 4 and the second rotating shaft 5. The two synchronous wheels 6 are connected by belts. When the first rotating shaft 4 rotates, the second rotating shaft 5 is driven to rotate through the cooperation of the two synchronous wheels 6. Two synchronous wheels 6 are symmetrically provided on the first rotating shaft 4 and the second rotating shaft 5. The eccentric wheel 7, the first rotating shaft 4 and the second rotating shaft 5 rotate while driving the four eccentric wheels 7 to rotate. Two placement grooves are symmetrically provided on the workbench 1. The two eccentric wheels 7 on the same side are located in one placement groove. Limiting grooves are provided on the inner side walls at both ends of the workbench 1. The two ends of the connecting plate 8 are respectively slidably connected to the two limiting grooves. Four connecting rods 9 are symmetrically fixedly installed on the bottom end of the connecting plate 8. The four connecting rods 9 are connected by a compacting plate 10. Four first through holes are provided on the workbench 1 corresponding to the four connecting rods 9. The four connecting rods 9 are respectively slidably connected to the four first through holes. Springs 11 are installed on the four connecting rods 9. The top ends of the four springs 11 are fixedly connected to the bottom end of the connecting plate 8, and the bottom ends of the four springs 11 are fixedly connected to the top of the workbench 1. When the longer end of the four eccentric wheels 7 is in contact with the bottom end of the connecting plate 8, the connecting plate 8 drives the four connecting rods 9 and the compacting plate 10 to move, and the four springs 11 are extended. When the longer end of the four eccentric wheels 7 is away from the connecting plate 8, the elastic force of the four springs 11 drives the compacting plate 10 to reset, and the reciprocating motion is repeated, so that the compacting plate 10 compacts the road surface.

[0024] See also Figure 1 and Figure 2 A moving mechanism is provided at the bottom end of the workbench 1 for moving the compacting plate 10. The moving mechanism includes four support plates 12. The top ends of the four support plates 12 are fixedly connected to the bottom end of the workbench 1. A pulley 13 is fixedly installed at the bottom end of each support plate 12. The cooperation of the four support plates 12 and the four pulleys 13 facilitates the moving operation of the compacting plate 10.

[0025] See also Figure 1-3 A protective mechanism is provided on the workbench 1 for protecting the motor 3. The protective mechanism includes a protective cover 15. The protective cover 15 is fixedly installed on the top of the workbench 1. The motor 3 and the two synchronous wheels 6 are both located inside the protective cover 15. The protective cover 15 is provided with a plurality of heat dissipation holes. The installation of the protective cover 15 protects the motor 3 and the two synchronous wheels 6. The heat generated by the motor 3 when working is discharged through the heat dissipation holes.

[0026] See also Figure 1 and Figure 2 A reinforcing rib 14 is fixedly installed at the inner end of each support plate 12, and the top end of each reinforcing rib 14 is fixedly connected to the bottom end of the workbench 1. The installation of four reinforcing ribs 14 supports the four support plates 12 and the workbench 1, making the four support plates 12 and the workbench 1 more stable.

[0027] See also Figure 1 The two limiting grooves are fixedly installed with limiting rods 16, and both ends of the connecting plate 8 are provided with limiting holes. The two limiting holes are slidably connected to the two limiting rods 16 respectively. The installation of the two limiting rods 16 makes the connecting plate 8 more stable when moving.

[0028] See also Figure 1 and Figure 2 The push handle 17 is provided with an anti-skid cover 18, and the anti-skid cover 18 increases the friction force and prevents the hand from slipping.

[0029] In summary, when the highway roadbed compaction equipment is in use, the push handle 17 is pushed by the anti-slip sleeve 18, and the workbench 1 is moved to the working area by the cooperation of the push handle 17 and the four pulleys 13. By starting the motor 3, this motor is a well-known device for technicians in this field that is directly purchased on the market. Here we just use it and have not made any structural and functional improvements to it. We will not go into details here. The motor is provided with a control switch matched with it. The installation position of the control switch is selected according to actual use requirements to facilitate the operator to operate and control. The motor 3 provides power to drive the first rotating shaft 4 to rotate. At the same time, the first rotating shaft 4 rotates When the second rotating shaft 5 is rotated, the cooperation of the two synchronous wheels 6 is used to drive the second rotating shaft 5 to rotate. When the first rotating shaft 4 and the second rotating shaft 5 rotate, the four eccentric wheels 7 are driven to rotate at the same time. The longer ends of the four eccentric wheels 7 are fitted with the bottom end of the connecting plate 8, so that the connecting plate 8 drives the four connecting rods 9 and the compacting plate 10 to move. The cooperation of the two limit rods 16 makes the connecting plate 8 more stable when moving, so that the four springs 11 are extended. When the longer ends of the four eccentric wheels 7 are away from the connecting plate 8, the elastic force of the four springs 11 themselves drives the compacting plate 10 to reset, and the reciprocating motion is carried out in this way, and the compacting plate 10 can compact the road surface.

Claims

1. A highway subgrade compaction device, comprising a workbench, characterized in that: The workbench is provided with a push handle, and the workbench is provided with a work box; The working table is provided with a compacting mechanism, the compacting mechanism comprises a second rotating shaft and a connecting plate, a motor is fixedly installed on the working table, and the output end of the motor is fixedly installed with the first rotating shaft, and two rotating holes are symmetrically provided on the outer wall of the working table, and one end of the first rotating shaft and the second rotating shaft respectively passes through the two rotating holes and is rotatably connected to the inner wall of the other end of the working table. The first rotating shaft and the second rotating shaft are both fixedly installed with synchronous wheels, and the two synchronous wheels are connected by belts, and two eccentric wheels are symmetrically provided on the first rotating shaft and the second rotating shaft, and two placement grooves are symmetrically provided on the working table, and the eccentric wheels are located in the placement grooves, and limiting grooves are provided on the inner side walls at both ends of the working table, and the two ends of the connecting plate are respectively slidably connected with the two limiting grooves, and a plurality of connecting rods are symmetrically fixedly installed on the bottom end of the connecting plate, and the plurality of connecting rods are connected through the compacting plate, and a first through hole is provided on the corresponding connecting rod on the working table, and the connecting rod is slidably connected with the first through hole, and a spring is mounted on the connecting rod, and the top end of the spring is fixedly connected to the bottom end of the connecting plate, and the bottom end of the spring is fixedly connected to the top end of the working table; A moving mechanism is provided at the bottom end of the workbench for moving the compacting plate; A protective mechanism is provided on the workbench for protecting the motor.

2. A highway subgrade compaction equipment according to claim 1, characterized in that: The moving mechanism comprises a supporting plate, the top end of the supporting plate is fixedly connected to the bottom end of the workbench, and a pulley is fixedly installed on the bottom end of the supporting plate.

3. A highway subgrade compaction equipment according to claim 2, characterized in that: The protection mechanism comprises a protection cover which is fixedly mounted on the top of the workbench. The motor and the synchronous wheel are both located inside the protection cover, and a plurality of heat dissipation holes are provided on the protection cover.

4. A highway subgrade compaction equipment according to claim 3, characterized in that: A reinforcing rib is fixedly mounted on the inner end of each support plate, and the top end of each reinforcing rib is fixedly connected to the bottom end of the workbench.

5. A highway subgrade compaction equipment according to claim 4, characterized in that: The two limiting grooves are both fixedly mounted with limiting rods, and both ends of the connecting plate are provided with limiting holes, which are slidably connected with the limiting rods.

6. A highway subgrade compaction equipment according to claim 5, characterized in that: The push handle is provided with an anti-slip sleeve.