Generator valve with dismounting mechanism

By designing a disassembly mechanism in the generator valve and using components such as installation base, fixing plate, transmission mechanism, etc., the problem of solenoid valve disassembly is solved, rapid disassembly and installation is achieved, and working efficiency is improved.

CN222162760UActive Publication Date: 2024-12-13HUIGE CARBON NEUTRAL TECHNOLOGY (NANTONG) CO LTD
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Patent Information

Application Number
CN202420990225.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-13
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The solenoid valves in existing generator sets are troublesome when disassembling and installing, resulting in wasting time during maintenance and replacement and reducing work efficiency.

Method used

A generator valve with a disassembly mechanism is designed, and the rapid disassembly and installation of the solenoid valve is realized through the coordination of the installation base, fixing plate, through hole, installation groove, connecting block, clamp and transmission mechanism. The specific steps include fixing the mounting base by bolts, inserting the connecting block into the installation slot and fixing it with the solenoid valve. During disassembly, the transmission mechanism is used to drive the card block to get out of the card slot, and complete the disassembly of the solenoid valve.

Benefits of technology

It simplifies the disassembly and installation process of solenoid valves, improves work efficiency, is simple and quick to operate, and significantly reduces maintenance and replacement time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222162760U_ABST
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Abstract

The utility model discloses a generator valve with a dismounting mechanism, which comprises a mounting base, four corners of the mounting base are respectively provided with a fixing plate, each fixing plate is internally provided with a through hole, the top surface of the mounting base is connected with a mounting groove, and the mounting groove is connected with the bottom surface of a connecting block. The mounting base is mounted on the generator through matching of the bolt, the fixing plate and the through hole, the electromagnetic valve is mounted through matching of the mounting groove and the connecting block, and the connecting block and the electromagnetic valve are fixed and limited through matching of the first clamping block, the second clamping block, the first clamping groove and the second clamping groove. When the electromagnetic valve needs to be disassembled, a driving gear is rotated, the driving gear drives a driven gear and a second shaft rod to rotate, a first bevel gear drives a third shaft rod to rotate through a second bevel gear, and then a first wire roller and a second wire roller rotate to drive a first clamping block and a second clamping block to be separated from a first clamping groove and a second clamping block, so that the electromagnetic valve is disassembled, operation is easy, and disassembling is convenient; and the electromagnetic valve can be quickly mounted and dismounted.
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Description

Technical Field

[0001] The utility model relates to the technical field of generators, in particular to a generator valve with a disassembly mechanism. Background Art

[0002] Generator sets are complete sets of mechanical equipment that convert other forms of energy into electrical energy. They are composed of a power system, a control system, a silencer system, a shock absorption system, and an exhaust system. They are driven by a turbine, a steam turbine, a diesel engine, or other power machinery. They convert the energy generated by water flow, air flow, fuel combustion, or nuclear fission into mechanical energy and transmit it to the generator, which then converts it into electrical energy and outputs it to electrical equipment for use. Generators are widely used in industrial and agricultural production, national defense, science and technology, and daily life.

[0003] Existing generator sets generally use solenoid valves to control the amount of diesel entering. The solenoid valves are generally fixed to the generators by bolts. Although they are fixed and stable, they are troublesome to disassemble and assemble. When the solenoid valve fails, the staff needs to spend a lot of time to disassemble the solenoid valve for maintenance. When installing it again later, it will also waste a lot of time, reducing work efficiency.

[0004] Therefore, we propose a generator valve with a disassembly mechanism to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a generator valve with a disassembly mechanism to solve the problem mentioned in the above background technology that the existing solenoid valve has no disassembly mechanism, which makes disassembly more troublesome. When the solenoid valve needs to be disassembled for maintenance or replacement, a lot of time is wasted, which reduces work efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a generator valve with a disassembly mechanism, comprising a mounting base, wherein fixing plates are arranged at the four corners of the mounting base, and each fixing plate is arranged with a through hole, the top surface of the mounting base is connected with a mounting groove, and the mounting groove is connected with the bottom surface of a connecting block, the top surface of the connecting block is arranged with a generator solenoid valve, the lower sides of the two short sides of the connecting block are arranged with a card groove 1, the lower sides of the two long sides of the connecting block are arranged with a card groove 2, two card blocks 1 and two card blocks 2 are arranged in the mounting base, the two card blocks 1 are respectively engaged with the two card grooves 1, and the two card blocks 2 are respectively engaged with the two card grooves 2, and a transmission mechanism is arranged in the mounting base.

[0007] Preferably, the two first clamping blocks are both provided with a cut corner on one side in contact with the second clamping slot, and the two second clamping blocks are both provided with a cut corner on one side in contact with the second clamping slot.

[0008] By adopting the above technical solution, the connecting block can be easily inserted into the installation groove by cutting the corners.

[0009] Preferably, the two short sides of the inner wall of the mounting base are each provided with a square sleeve 1, the two long sides of the inner wall of the mounting base are each provided with a square sleeve 2, the two clamping blocks 1 are respectively movable in the two square sleeve 1s, and the external shape of the clamping block 1 is consistent with the internal shape of the square sleeve 1, the two clamping blocks 2 are respectively movable in the two square sleeve 2s, and the external shape of the clamping block 2 is consistent with the internal shape of the square sleeve 2, springs are evenly arranged between the square sleeve 1 and the corresponding clamping block 1, and springs are evenly arranged between the square sleeve 2 and the corresponding clamping block 2.

[0010] By adopting the above technical solution, the clamping block 1 and the clamping block 2 are fixed and limited by the square sleeve 1 and the square sleeve 2, and the spring drives the clamping block 1 and the clamping block 2 to reset.

[0011] Preferably, the transmission mechanism includes shaft rod 1, a driving gear, a support block, shaft rod 2 and a secondary gear. An opening is provided on the top surface of the mounting base, shaft rod 1 is provided in the opening, and a driving gear is provided on the outside of shaft rod 1. Support blocks are provided on the inner walls of the two long sides of the mounting base, and grooves are provided in the support blocks. The two grooves closest to each other are respectively connected to the two end shafts of shaft rod 2, and a secondary gear is provided at one end of the shaft rod 2 on the far right, and the driving gear is meshed and connected with the secondary gear.

[0012] By adopting the above technical solution, the rotation of the driving gear drives the secondary gear to rotate, and the rotation of the secondary gear drives the second shaft to rotate.

[0013] Preferably, a wire roller 1 is evenly arranged on the outer side of the shaft rod 2, a bevel gear 1 is provided at both ends of the shaft rod 2, and the wire roller 1 is connected to a corresponding clamping block 1 through a cable.

[0014] By adopting the above technical solution, the rotation of the second shaft rod drives the first wire roller to rotate, and the clamping block is controlled by the first wire roller.

[0015] Preferably, two support plates are provided on both the front and rear sides of the bottom surface of the inner wall of the mounting base, and the two support plates are respectively connected to the two end shafts of the shaft rod three, and the two end shafts of the shaft rod three pass through the two support plates, and the outer side of the shaft rod three is evenly provided with wire roller two, and the wire roller two is connected to the corresponding block two through a cable.

[0016] By adopting the above technical solution, the rotation of shaft rod three drives line roller two to rotate, and the clamping block two is controlled by line roller two.

[0017] Preferably, bevel gear 2 is provided at both ends of the shaft rod 3, and the bevel gear 2 is meshedly connected with the corresponding bevel gear 1.

[0018] By adopting the above technical solution, the rotation of the bevel gear one drives the rotation of the bevel gear two, and the rotation of the bevel gear two drives the rotation of the shaft rod three.

[0019] Compared with the prior art, the utility model has the following beneficial effects: a generator valve with a disassembly mechanism is installed on the generator through the installation base through the cooperation of bolts, fixing plates and through holes, the electromagnetic valve is installed through the cooperation of the installation groove and the connecting block, and the connecting block and the electromagnetic valve are fixed and limited through the cooperation of the clamping block 1, the clamping block 2, the clamping groove 1 and the clamping groove 2. When the electromagnetic valve needs to be disassembled, the active gear is rotated, the active gear drives the secondary gear and the shaft rod 2 to rotate, the bevel gear 1 drives the shaft rod 3 to rotate through the bevel gear 2, and then the line roller 1 and the line roller 2 rotate to drive the clamping block 1 and the clamping block 2 to disengage from the clamping groove 1 and the clamping block 2, and the disassembly of the electromagnetic valve is completed. The operation is simple and the disassembly is convenient, and the electromagnetic valve can be quickly installed and disassembled.

[0020] 1. When installing the solenoid valve, first install the mounting base on the generator through the fixing plate, through holes and bolts, then insert the connecting block into the mounting groove, move the connecting block downward to squeeze block 1 and block 2 to move inward and squeeze the spring, when slot 1 and block 1 are aligned, slot 2 and block 2 are aligned, the spring resets and drives block 1 and block 2 to engage with slot 1 and slot 2 respectively, fixing and limiting the connecting block and the solenoid valve.

[0021] 2. When the solenoid valve needs to be disassembled, rotate the active gear to make the secondary gear drive the wire roller 1 and the bevel gear 1 to rotate through the shaft rod 2. The wire roller 1 rotates and pulls the card block 1 through the cable to disengage the card block 1 from the card slot 1. The bevel gear 1 drives the shaft rod 3 to rotate through the bevel gear 2. The shaft rod 3 rotates and drives the wire roller 2 to rotate. The wire roller 2 drives the card block 2 to disengage from the card slot 2 through the cable. Then, pull the solenoid valve upward to complete the disassembly of the solenoid valve. When disassembling the solenoid valve at a later time, you only need to disassemble the solenoid valve. The operation is simple, the disassembly and assembly are quick, and the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 , is a schematic diagram of the top surface structure of the utility model;

[0023] Figure 2 , is a front sectional structural schematic diagram of the utility model;

[0024] Figure 3 , is a schematic diagram of the top cross-sectional structure of the utility model;

[0025] Figure 4 , for the utility model Figure 2 The enlarged structural diagram at A in the middle;

[0026] Figure 5 , for the utility model Figure 3 Enlarged structural diagram at B in the middle.

[0027] In the figure: 1. mounting base; 2. fixing plate; 3. through hole; 4. connecting block; 5. generator solenoid valve; 6. mounting groove; 7. slot one; 8. slot two; 9. square sleeve one; 10. block one; 11. square sleeve two; 12. block two; 13. opening; 14. shaft rod one; 15. driving gear; 16. supporting block; 17. groove; 18. shaft rod two; 19. secondary driving gear; 20. line roller one; 21. bevel gear one; 22. supporting plate; 23. shaft rod three; 24. line roller two; 25. bevel gear two. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-5 The utility model provides a technical solution: in order to solve the problem that the existing solenoid valve mentioned in the above background technology has no disassembly structure, the installation and disassembly are troublesome, and when the solenoid valve needs to be disassembled for maintenance or replacement, a lot of time is wasted, and the work efficiency is reduced, the following solution is disclosed, please refer to Figure 1-5 , a generator valve with a disassembly mechanism:

[0030] Embodiment 1: It includes a mounting base 1, and fixing plates 2 are arranged at the four corners of the mounting base 1, and each fixing plate 2 is provided with a through hole 3, the top surface of the mounting base 1 is connected with a mounting groove 6, and the mounting groove 6 is connected to the bottom surface of the connecting block 4, the top surface of the connecting block 4 is provided with a generator solenoid valve 5, the lower sides of the two short sides of the connecting block 4 are provided with a card slot 1 7, and the lower sides of the two long sides of the connecting block 4 are provided with a card slot 2 8, two card blocks 10 and two card blocks 2 12 are arranged in the mounting base 1, the two card blocks 10 are respectively engaged with the two card slots 1 7, and the two card blocks 2 12 are respectively engaged with the two card slots 2 8, a transmission mechanism is arranged in the mounting base 1, the two card blocks 10 are provided with a cut corner on the side in contact with the card slot 2 8, and the two card blocks 2 12 are provided with a cut corner on the side in contact with the card slot 2 8, the two inner wall short sides of the mounting base 1 are provided with a square sleeve 1 9, and the two inner wall long sides of the mounting base 1 are provided with a square sleeve 2 11 , the two clamping blocks 10 are respectively movable in the two square sleeves 9, and the outer shape of the clamping block 10 is consistent with the inner shape of the square sleeve 9, the two clamping blocks 2 12 are respectively movable in the two square sleeves 11, and the outer shape of the clamping block 2 12 is consistent with the inner shape of the square sleeve 11, springs are evenly arranged between the square sleeve 9 and the corresponding clamping block 10, and springs are evenly arranged between the square sleeve 2 11 and the corresponding clamping block 2 12. When installing the generator solenoid valve 5, first install the mounting base 1 on the generator through the fixing plate 2, the through hole 3 and the bolt, and then insert the connecting block 4 into the mounting groove 6, the connecting block 4 moves downward to squeeze the clamping block 10 and the clamping block 2 12 to move inward and squeeze the spring, when the clamping groove 1 7 and the clamping block 10 are aligned, and the clamping groove 2 8 and the clamping block 2 12 are aligned, the spring reset drives the clamping block 10 and the clamping block 2 12 to engage with the clamping groove 1 7 and the clamping groove 2 8 respectively, and fixes and limits the connecting block 4 and the generator solenoid valve 5.

[0031] Embodiment 2: The transmission mechanism includes a shaft rod 14, a driving gear 15, a support block 16, a shaft rod 2 18 and a secondary gear 19. An opening 13 is provided on the top surface of the mounting base 1, and a shaft rod 14 is provided in the opening 13, and a driving gear 15 is provided on the outer side of the shaft rod 14. Support blocks 16 are provided on the inner walls of the two long sides of the mounting base 1, and grooves 17 are provided in the support blocks 16. The two nearest grooves 17 are respectively connected to the two end shafts of the shaft rod 2 18, and a secondary gear 19 is provided at one end of the rightmost shaft rod 2 18. The driving gear 15 is meshed and connected with the secondary gear 19. A wire roller 1 20 is evenly provided on the outer side of the shaft rod 2 18, and a bevel gear 1 21 is provided at both ends of the shaft rod 2 18. The wire roller 1 20 is connected to the corresponding block 10 through a cable. Two support plates 22 are provided on the front and rear sides of the bottom surface of the inner wall of the mounting base 1, and the two support plates 22 are respectively connected to the two end shafts of the shaft rod 3 23, and the two ends of the shaft rod 3 23 The shaft passes through the two support plates 22, and the outer side of the shaft rod three 23 is evenly provided with wire rollers 24, and the wire rollers 24 are connected with the corresponding card blocks 2 12 through cables. Both ends of the shaft rod three 23 are provided with bevel gears 25, and the bevel gears 25 are meshed and connected with the corresponding bevel gears 1 21. When the generator solenoid valve 5 needs to be disassembled, the active gear 15 is rotated to make the secondary driving gear 19 drive the wire roller 1 20 and the bevel gear 1 21 to rotate through the shaft rod two 18, and the wire roller 1 20 rotates to pull the card block 10 through the cable, so that the card block 10 and the card slot 1 7 are disconnected, and the bevel gear 1 21 drives the shaft rod three 23 to rotate through the bevel gear 25, and the shaft rod three 23 rotates to drive the wire rollers 24 to rotate, and the wire rollers 24 drive the card block 2 12 to disengage from the card slot 2 8 through the cable, and then the solenoid valve is pulled out upwards to complete the disassembly of the solenoid valve. When disassembling the solenoid valve at a later stage, it is only necessary to disassemble the solenoid valve, which is simple to operate, quick to disassemble and assemble, and improves work efficiency.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A generator valve with a disassembly mechanism, comprising a mounting base (1), wherein fixing plates (2) are arranged at four corners of the mounting base (1), and each fixing plate (2) is provided with a through hole (3), the top surface of the mounting base (1) is connected with a mounting groove (6), and the mounting groove (6) is connected to the bottom surface of a connecting block (4), and the top surface of the connecting block (4) is provided with a generator solenoid valve (5), characterized in that: The lower sides of the two short sides of the connecting block (4) are each provided with a first card slot (7), and the lower sides of the two long sides of the connecting block (4) are each provided with a second card slot (8). The mounting base (1) is provided with two first card blocks (10) and two second card blocks (12). The two first card blocks (10) are respectively engaged and connected with the two first card slots (7), and the two second card blocks (12) are respectively engaged and connected with the two second card slots (8). A transmission mechanism is provided in the mounting base (1).

2. A generator valve with a disassembly mechanism according to claim 1, characterized in that: The two first clamping blocks (10) are both provided with a cut corner on one side in contact with the second clamping slot (8), and the two second clamping blocks (12) are both provided with a cut corner on one side in contact with the second clamping slot (8).

3. The generator valve with a disassembly mechanism according to claim 1, characterized in that: The two inner wall short sides of the mounting base (1) are both provided with a square sleeve one (9), the two inner wall long sides of the mounting base (1) are both provided with a square sleeve two (11), the two clamping blocks one (10) are respectively movable in the two square sleeves one (9), and the outer shape of the clamping block one (10) is consistent with the inner shape of the square sleeve one (9), the two clamping blocks two (12) are respectively movable in the two square sleeves two (11), and the outer shape of the clamping block two (12) is consistent with the inner shape of the square sleeve two (11), springs are evenly arranged between the square sleeve one (9) and the corresponding clamping block one (10), and springs are evenly arranged between the square sleeve two (11) and the corresponding clamping block two (12).

4. The generator valve with a disassembly mechanism according to claim 1, characterized in that: The transmission mechanism comprises a shaft rod 1 (14), a driving gear (15), a support block (16), a shaft rod 2 (18) and a secondary gear (19); an opening (13) is provided on the top surface of the mounting base (1); the shaft rod 1 (14) is provided in the opening (13); and the driving gear (15) is provided on the outer side of the shaft rod 1 (14); support blocks (16) are provided on the inner walls of the two long sides of the mounting base (1); and grooves (17) are provided in the support blocks (16); the two grooves (17) closest to each other are respectively connected to the two end shafts of the shaft rod 2 (18); a secondary gear (19) is provided at one end of the shaft rod 2 (18) on the far right; and the driving gear (15) is meshingly connected with the secondary gear (19).

5. The generator valve with a disassembly mechanism according to claim 4, characterized in that: The outer side of the second shaft (18) is evenly provided with a wire roller (20), and the two ends of the second shaft (18) are provided with a bevel gear (21), and the wire roller (20) is connected to the corresponding clamping block (10) through a cable.

6. The generator valve with a disassembly mechanism according to claim 5, characterized in that: Two support plates (22) are arranged on both sides of the inner wall bottom surface of the mounting base (1), and the two support plates (22) are respectively connected to the two end shafts of the shaft rod three (23), and the two end shafts of the shaft rod three (23) pass through the two support plates (22), and the outer side of the shaft rod three (23) is evenly provided with wire roller two (24), and the wire roller two (24) is connected to the corresponding clamping block two (12) through a cable.

7. The generator valve with a disassembly mechanism according to claim 6, characterized in that: Both ends of the shaft rod 3 (23) are provided with bevel gear 2 (25), and the bevel gear 2 (25) is meshedly connected with the corresponding bevel gear 1 (21).