Convenient-to-operate ash removal device for thermal power plant boiler
By designing the support frame and sliding connection device, the problem of difficulty in replacing the cleaning brushes in the boiler cleaning device for the thermal power plant is solved, and rapid installation, disassembly and stable fixation are achieved, improving the efficiency of cleaning and operation convenience.
Patent Information
- Application Number
- CN202420844483.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the cleaning process of the existing boiler cleaning device for thermal power plants, the cleaning brushes are worn due to the high temperature of the boiler inner wall and long-term use, and are difficult to replace, which affects the cleaning efficiency.
A device including a support frame, motor, output disc, connecting column, locking sleeve, limiting column, steel ball and rubber ring is designed. The sliding connection and locking mechanism realizes the rapid installation and disassembly of the cleaning brush, using the locking ring, The springs and rubber rings ensure stable fixation and prevent falling off.
It realizes quick replacement and installation of cleaning brushes, solves the problem of troublesome replacement after wear, improves dust removal efficiency, and increases hand grip through rubber rings to prevent hand slipping.
Smart Images

Figure CN222164833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal power furnace ash cleaning, in particular to a conveniently operated ash cleaning device for a thermal power plant boiler. Background Art
[0002] The boiler in a thermal power plant is an important equipment in a power plant. Its main function is to convert the heat generated by the combustion of fuel into steam, thereby driving the generator to generate electricity. However, dust and impurities are easily accumulated in the boiler, which causes thermal resistance during the combustion process of the boiler, thereby reducing the boiler's power generation efficiency.
[0003] Based on the above problems, the existing patent with publication number CN214949122U discloses a cleaning device for a thermal power plant boiler, which can clean the side walls and bottom of the boiler at the same time, improve the work efficiency of cleaning the boiler, and at the same time, a cleaning brush and a fine brush clean the dust in the boiler, so that the accumulated dust on the bottom and side walls of the boiler falls off, and a dust suction fan absorbs the powdery dust raised in the air and transfers it to a water tank for precipitation, thereby protecting the working environment of the cleaning staff and reducing the dust pollution generated during cleaning.
[0004] However, when implementing the above-mentioned cleaning device for a thermal power plant boiler, it was found that it still had at least the following problems: during the cleaning process, due to the high temperature of the inner wall of the boiler, the impurities becoming hard after combustion, or long-term use, the fine-bristle brush and the cleaning brush are easily worn at the end in contact with the boiler wall, and it is more troublesome to replace them after wear, thereby affecting the cleaning efficiency of the cleaning device for the thermal power plant boiler. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies of the prior art, the utility model provides a conveniently operated cleaning device for a thermal power plant boiler, which can facilitate the replacement and installation of a cleaning brush, so as to solve the problem in the prior art that it is troublesome to replace the cleaning brush after it is worn.
[0007] (II) Technical solution
[0008] In order to achieve the above-mentioned purpose, the utility model provides a convenient-to-operate cleaning device for a thermal power plant boiler, including a support frame, a motor fixed at the bottom of the support frame, an output disk fixed at the output end of the motor, a plurality of connecting columns fixed on the output disk, a locking sleeve slidably connected to the outside of each connecting column, a connecting hole is provided at the end of the connecting column away from the output disk, a limiting column is slidably connected in the connecting hole, the limiting column partially protrudes from the connecting hole and is fixedly connected with a cleaning brush, a plurality of limiting holes are opened on the connecting column, a plurality of steel balls are arranged in the limiting holes, and a limiting groove matching the steel balls is provided on the end of the limiting column inserted into the connecting hole.
[0009] Optionally, a locking mechanism is also included, which includes a locking ring and a spring. The locking ring is fixed to the outer wall of the connecting column, a pushing protrusion is fixed in the locking sleeve, and a spring is directly provided between the locking ring and the pushing protrusion.
[0010] Optionally, a concave inclined surface is provided on a side of the pushing protrusion facing away from the locking ring.
[0011] Optionally, a limiting ring is fixed to one end of the connecting column away from the locking ring.
[0012] Optionally, a plurality of rubber rings distributed at intervals are provided on the outer wall of the locking sleeve, and each rubber ring is fixed on the outer wall of the locking sleeve.
[0013] Optionally, it also includes an electric push rod and a circular support frame, the electric push rod is fixed on the top of the support frame, the support frame is provided with a movable hole for the support frame to slide, the output end of the electric push rod is fixed to the top of the support frame, the motor is fixed to the inner bottom of the support frame, and the output end of the motor protrudes from the bottom of the support frame and is fixed to the output disk.
[0014] Optionally, a plurality of limit rods are provided on the inner bottom of the support frame, and the height of the limit rods is greater than the height of the motor body.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the utility model provides a conveniently operated ash cleaning device for a thermal power plant boiler, which has the following beneficial effects:
[0017] 1. The utility model inserts the limit column fixed with the cleaning brush into the connecting hole, and then slides the locking sleeve to make the steel ball embed into the limit groove on the limit column from the connecting hole, so that the limit column is fixed in the connecting hole. When disassembly is required, the locking sleeve is slid so that the locking sleeve does not abut against the steel ball, and the limit column fixed with the cleaning brush is pulled out, thereby realizing rapid installation and disassembly, solving the problem that the traditional cleaning brush is troublesome to replace after being worn;
[0018] 2. The utility model provides a locking ring, a spring and a push-up protrusion, and the spring continuously abuts against the locking ring and the push-up protrusion, so that the locking sleeve can relatively stably abut against the steel ball to prevent the cleaning brush from falling off;
[0019] 3. The utility model increases the gripping force of the maintenance personnel's hands on the locking sleeve by arranging a plurality of rubber rings distributed at intervals, thereby preventing the maintenance personnel's hands from slipping during the replacement process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0021] Figure 2 Shows Figure 1A side view structural schematic diagram of;
[0022] Figure 3 Shows Figure 1 A front view structural diagram of
[0023] Figure 4 A schematic diagram of the connection structure of the output disk, the connection column and the cleaning brush is shown;
[0024] Figure 5 A schematic diagram of the internal structure of the connecting column is shown.
[0025] In the figure: 1. support frame; 2. motor; 3. output disk; 4. connecting column; 5. locking sleeve; 6. connecting hole; 7. limiting column; 8. cleaning brush; 9. limiting hole; 10. steel ball; 11. limiting groove; 12. locking mechanism; 121. locking ring; 122. spring; 13. pushing protrusion; 14. concave inclined surface; 15. limiting ring; 16. rubber ring; 17. electric push rod; 18. support frame; 19. moving hole; 20. limiting rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example: See Figures 1 to 5 According to an embodiment of the utility model, a technical solution is provided: a convenient-to-operate cleaning device for a thermal power plant boiler, comprising a support frame 1, which provides basic support for the device and is fixed at a corresponding position of the thermal power plant boiler; a motor 2, which is installed at the bottom of the support frame 1 and is used to drive an output disk 3 to rotate; the output disk 3 is fixed at the output end of the motor 2 as a transmission structure, a connecting column 4, a component connecting a locking sleeve 5, the locking sleeve 5 is used to fix the position of a cleaning brush 8 for cleaning operations, a connecting hole 6 and a limiting column 7, which are used to install the cleaning brush 8, a limiting hole 9 and a steel ball 10, and a limiting groove 11 is provided on one end of the limiting column 7 inserted into the connecting hole 6, which is adapted to the steel ball 10 and is used to ensure that the locking sleeve 5 slides so that the steel ball 10 is clamped and fixed to the limiting column 7.
[0028] The easy-to-operate cleaning device for thermal power plant boilers adopts the above-mentioned structure. The limiting column 7 fixed with the cleaning brush 8 is inserted into the connecting hole 6, and then the steel ball 10 is embedded in the limiting groove 11 on the limiting column 7 from the connecting hole 6 by sliding the locking sleeve 5, so that the limiting column 7 is fixed in the connecting hole 6. When disassembly is required, the locking sleeve 5 is slid so that the locking sleeve 5 does not abut against the steel ball 10, and the limiting column 7 fixed with the cleaning brush 8 is pulled out, thereby realizing rapid installation and disassembly, thereby solving the problem that the cleaning device for thermal power plant boilers in the prior art is prone to wear at the end of the cleaning brush 8 that contacts the boiler wall due to long-term use and other reasons, and it is more troublesome to replace it after wear.
[0029] In this embodiment, a locking mechanism 12 is also included, which is a key component for ensuring that the locking sleeve 5 can be stably fixed on the connecting column 4 when needed. A locking ring 121 is fixed on the outer wall of the connecting column 4. As the main component of the locking mechanism 12, a spring 122 is installed between the locking ring 121 and the locking sleeve 5 to provide restoring force and stability. The locking ring 121 is fixed inside the locking sleeve 5 and interacts with the locking ring 121 to provide a locking force during the dust cleaning operation. In the process of the motor 2 driving the multiple connecting columns 4 on the output disk 3 to rotate, the locking sleeve 5 slides back and forth on the connecting column 4, causing the limit column 7 to lift the steel ball 10, thereby causing the cleaning brush 8 to fall off. By providing the locking ring 121, the spring 122 and the pushing protrusion 13, the spring 122 continuously resists the locking ring 121 and the pushing protrusion 13, so that the locking sleeve 5 can relatively stably resist the steel ball 10 to prevent the cleaning brush 8 from falling off.
[0030] In this embodiment, the concave inclined surface 14 is used to stabilize the movement of the steel ball 10. By providing the concave inclined surface 14, the push protrusion 13 can be reduced from directly abutting against the steel ball 10, thereby reducing the wear of the steel ball 10 or the push protrusion 13 and increasing the service life.
[0031] In this embodiment, the limit ring 15 is a fixed part on the connecting column 4, and its main function is to limit the movement range of the locking sleeve 5 on the connecting column 4 to ensure that the locking sleeve 5 does not fall off the connecting column 4 during the cleaning operation. By setting the limit ring 15, it is prevented that when the motor 2 drives the output disk 3 to rotate, the locking sleeve 5 slidingly connected to the connecting column 4 does not move too much, thereby preventing the locking sleeve 5 from effectively locking the steel ball 10.
[0032] In this embodiment, a plurality of rubber rings 16 are fixedly provided on the outer wall of the locking sleeve 5 at intervals. By providing the rubber rings 16, the gripping force of the maintenance personnel's hands on the locking sleeve 5 is increased, thereby preventing the maintenance personnel's hands from slipping during the replacement process.
[0033] In this embodiment, an electric push rod 17 is also included, which is fixed on the top of the support frame 1 and connected to the top of the support frame 18. The output end provides force to move the support frame 18. The support frame 18 is a framework structure used to support other components. The electric push rod 17 drives the support frame 18 to move up and down, thereby driving the electric and multiple cleaning brushes 8 connected to the output disk 3 to move up and down, so that the inner wall of the boiler can be cleaned evenly and the cleaning range can be increased.
[0034] In this embodiment, the limit rod 20 is used to limit the moving range of the support frame 18 in the vertical direction. The height of the limit rod 20 is greater than the height of the motor 2. By setting the limit rod 20 and making the height of the limit rod 20 greater than the height of the motor 2, it is prevented that the bottom of the support frame 1 is against the body of the motor 2 during the process of the electric push rod 17 pushing the support frame 18, causing damage to the body of the motor 2.
[0035] Working principle: During use, the motor 2 fixed at the bottom of the support frame 18 drives the output disk 3 to rotate, thereby rotating the connecting column 4 fixed to the rotating disk, and then driving the cleaning brush 8 to rotate to clean the inner wall of the boiler. During the cleaning process, the electric push rod 17 drives the support frame 18 to move up and down, thereby moving the motor 2, the output disk 3 and the cleaning brush 8 fixed at the bottom of the support frame 18, thereby increasing the cleaning range, and by providing a limit ring 15, it can prevent the locking sleeve 5 from excessively moving and causing the cleaning brush 8 to fall off;
[0036] When the cleaning brush 8 needs to be replaced, the maintenance personnel grasps the locking sleeve 5 with their hands and moves it toward the output disk 3 so that the pushing protrusion 13 does not abut against the steel ball 10. At this time, the maintenance personnel grasps the limiting column 7 with their other hands and pulls it out of the connecting hole 6. Under the influence of the force, the steel ball 10 stuck in the limiting groove 11 is pushed up by the limiting column 7. At this time, the steel ball 10 cannot limit the limiting column 7, and the maintenance personnel can take out the cleaning brush 8 more easily. When it needs to be installed, the maintenance personnel only needs to remove the limiting column 7 fixed on the cleaning brush 8. Inserted into the connecting hole 6, the spring 122 located between the locking ring 121 and the pushing protrusion 13 drives the locking sleeve 5 to move toward the cleaning brush 8. At the same time, the concave inclined surface 14 located on one side of the pushing protrusion 13 steadily pushes the steel ball 10 into the limiting groove 11 on the limiting column 7, so that the steel ball 10 is stuck in the limiting column 7, thereby completing the quick installation, solving the problem that the cleaning device for the thermal power plant boiler in the prior art is prone to wear at the end that contacts the boiler wall due to long-term use and other reasons, and it is more troublesome to replace after wear.
[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A conveniently operated ash cleaning device for a thermal power plant boiler, characterized in that: include: A support frame (1), a motor (2) fixed at the bottom of the support frame (1), an output disk (3) fixed at the output end of the motor (2), a plurality of connecting columns (4) fixed on the output disk (3), each of the connecting columns (4) being slidably connected to a locking sleeve (5), a connecting hole (6) being provided at one end of the connecting column (4) away from the output disk (3), a limiting column (7) being slidably connected inside the connecting hole (6), the limiting column (7) partially protruding from the connecting hole (6) and being fixedly connected to a cleaning brush (8), a plurality of limiting holes (9) being provided on the connecting column (4), a plurality of steel balls (10) being provided in the limiting holes (9), and a limiting groove (11) matching the steel balls (10) being provided on one end of the limiting column (7) inserted into the connecting hole (6).
2. The conveniently operated ash cleaning device for a thermal power plant boiler according to claim 1 is characterized in that: The invention also comprises a locking mechanism (12), wherein the locking mechanism (12) comprises a locking ring (121) and a spring (122), wherein the locking ring (121) is fixed to the outer wall of the connecting column (4), a pushing protrusion (13) is fixed inside the locking sleeve (5), and the locking ring (121) and the pushing protrusion (13) are directly provided with the spring (122).
3. The conveniently operated ash cleaning device for a thermal power plant boiler according to claim 2 is characterized in that: A concave inclined surface (14) is provided on the side of the pushing protrusion (13) facing away from the locking ring (121).
4. The conveniently operated ash cleaning device for a thermal power plant boiler according to claim 2 is characterized in that: A limiting ring (15) is fixed to one end of the connecting column (4) which is away from the locking ring (121).
5. A conveniently operated ash cleaning device for a thermal power plant boiler according to any one of claims 1 to 4, characterized in that: A plurality of rubber rings (16) are arranged at intervals on the outer wall of the locking sleeve (5), and each of the rubber rings (16) is fixed on the outer wall of the locking sleeve (5).
6. The conveniently operated ash cleaning device for a thermal power plant boiler according to claim 1 is characterized in that: It also includes an electric push rod (17) and a circular support frame (18), wherein the electric push rod (17) is fixed to the top of the support frame (1), and a movable hole (19) is provided on the support frame (1) for the support frame (18) to slide. The output end of the electric push rod (17) is fixed to the top of the support frame (18), and the motor (2) is fixed to the bottom of the support frame (18). The output end of the motor (2) protrudes from the bottom of the support frame (18) and is fixed to the output disk (3).
7. The conveniently operated ash cleaning device for a thermal power plant boiler according to claim 6 is characterized in that: A plurality of limiting rods (20) are provided on the inner bottom of the support frame (18), and the height of the limiting rods (20) is greater than the height of the body of the motor (2).
