Steel and wire rod smelting and purifying equipment
By designing automatic lifting curved plate components in steel smelting equipment, the problems of low efficiency of impurity removal and safety hazards in steel smelting are solved, efficient impurity removal is achieved, and the safety and operation efficiency of staff are improved.
Patent Information
- Application Number
- CN202323376894.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-12
AI Technical Summary
During the steel smelting process, it is difficult to completely remove impurities embedded in used steel products, resulting in floating impurities on the surface of the molten iron and affecting the quality of the pouring. The existing technology has problems of low efficiency and safety hazards through manual salvage by staff.
A steel and strip melting purification equipment including a furnace body, a slag removal component and a lifting component is designed. By installing a cover body and a lifting component above the furnace body, a slag removal component and a lifting component are installed, and a circular circumference is formed using an arc plate. The hollow conical structure of the array automatically lifts and lowers to remove impurities on the surface of the molten iron and avoids direct climbing operations for staff.
It effectively improves the efficiency of impurity removal, reduces the labor intensity and safety risks of staff, and greatly improves the work efficiency of steel and strip smelting processing.
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Figure CN222165652U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of smelting furnace purification devices, in particular to steel and wire rod smelting purification equipment. Background Art
[0002] The smelting of steel is a necessary step for the development of a country's industry. The demand for baking furnaces, melting furnaces and smelting furnaces used for smelting steel is also increasing year by year.
[0003] In addition to iron ore, used and recycled steel products are also placed in the smelting furnace. However, for the used steel, some impurities in the steel will be embedded in the steel and cannot be removed, which will cause a layer of impurities to float on the molten iron, which seriously affects the pouring of the molten iron. The impurities on the surface must be removed before pouring. When removing impurities, most of the time, the staff uses a filter spoon to salvage inside the smelting furnace. Although this method can achieve the effect of removing impurities, it reduces the efficiency of slag removal. At the same time, the temperature of the smelting furnace is high, and there are safety hazards when the staff salvages the slag. Utility Model Content
[0004] The utility model aims to provide a steel and wire rod smelting furnace purification device which can improve the efficiency of impurity salvage and reduce the intensity of workers, so as to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a steel and wire rod smelting and purification equipment, comprising a furnace body, a slag removal component and a lifting component, wherein a cover body is provided above the furnace body, and the cover body and the furnace body are connected by a lifting component; the slag removal component is installed inside the furnace body to remove impurities on the surface of the molten iron smelted inside the furnace body; the lifting component is installed on the cover body to enable the slag removal component to be lifted and lowered inside the furnace body, and by adding a cover body, a slag removal component and a lifting component used in conjunction, arc plates arranged in a circular array can be closed to form a hollow cone to salvage, filter and remove slag from impurities floating on the surface of the molten iron inside the furnace body, thereby avoiding the need for staff to climb and use tools to salvage and filter, effectively reducing the labor intensity of staff, improving the safety of staff operation, and greatly improving the work efficiency of steel and wire rod smelting and processing.
[0006] Preferably, the slag removal assembly comprises a plurality of arc-shaped plates arranged in a circumferential manner, the plurality of arc-shaped plates are spliced in a circumferential array to form a conical barrel, and each of the arc-shaped plates is provided with a filter hole, a bracket is provided on one side above the arc-shaped plate, and one side of the inner wall of each of the arc-shaped plates is connected to the bracket via a first hinge shaft;
[0007] The slag removal assembly also includes a hollow tube fixed in the middle of the bracket, a rotating rod is inserted into the interior of the hollow tube, one end of the rotating rod extends to the outside of the hollow tube and is fixedly connected to a screw rod, a nut is threaded on the screw rod, and movable rods are equidistantly provided on the side wall of the nut, both ends of the movable rod are respectively connected to the arc plate and the nut through a second hinge shaft, one end of the hollow tube passes through the cover body and extends outward to be connected to the lifting assembly, and by adding a slag removal assembly, impurities floating on the surface of molten iron being smelted inside the furnace body can be salvaged and removed, thereby increasing the convenience of impurity removal.
[0008] Preferably, the lifting assembly includes a horizontal plate fixedly arranged at one end of the hollow tube, a first hydraulic rod is fixedly arranged below the other end of the horizontal plate, the other end of the first hydraulic rod is connected to the first hydraulic cylinder, and the lifting assembly can drive the lifting cylinder of the slag removal assembly to avoid damage to the slag removal assembly due to long-term immersion in high-temperature molten iron, thereby effectively improving the service life of the slag removal assembly.
[0009] Preferably, the lifting component includes a connecting block fixedly arranged on one side of the cover body, a second hydraulic rod is fixedly arranged on the lower side of the connecting block, the other end of the second hydraulic rod is connected to the second hydraulic cylinder, and the lifting component facilitates the opening and closing of the cover body above the furnace body, making it convenient for the staff to add steel or wire rods to the interior of the furnace body.
[0010] Preferably, the other end of the screw extends toward the other end of the hollow tube and is connected to the output end of the motor. The motor is mounted on the horizontal plate, and one end of the screw is connected to the output end of the motor to facilitate the rotation of the screw.
[0011] Preferably, a discharge pipe with a control valve is provided on one side of the bottom of the furnace body to facilitate the discharge of the molten iron inside the furnace body.
[0012] Preferably, a support plate is provided under the first hydraulic cylinder and the second hydraulic cylinder, and one end of the support plate is fixedly connected to the outer wall of the cover body and the furnace body respectively, which can support the first and second hydraulic cylinders and increase the safety of placement and use.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The utility model optimizes the existing steel and wire rod smelting and purification equipment, and by adding a cover body, a slag removal component and a lifting component used in conjunction, the arc plates arranged in a circular array can be closed to form a hollow cone to salvage and filter the impurities floating on the surface of the molten iron inside the furnace body to remove the slag, avoiding the need for workers to climb and use tools to salvage and filter, effectively reducing the labor intensity of the workers, improving the safety of the workers' operation and use, and greatly improving the work efficiency of steel and wire rod smelting and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a cross-sectional view of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the slag removal component in the utility model;
[0018] Figure 4 It is a schematic diagram of the structure in which the transfer rod and the hollow tube are separated in the utility model.
[0019] In the figure: 1. furnace body; 2. cover body; 3. arc plate; 4. filter hole; 5. bracket; 6. first hinge shaft; 7. hollow tube; 8. screw rod; 9. nut; 10. rotating rod; 11. movable rod; 12. second hinge shaft; 13. cross plate; 14. first hydraulic rod; 15. first hydraulic cylinder; 16. second hydraulic rod; 17. second hydraulic cylinder; 18. motor; 19. discharge pipe. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Example 1
[0022] See also Figure 1-Figure 4 The figure shows a steel and wire rod smelting and purification equipment, which includes a furnace body 1, a slag removal assembly and a lifting assembly. A cover body 2 is provided above the furnace body 1, and the cover body 2 and the furnace body 1 are connected by a lifting component; the slag removal assembly is installed inside the furnace body 1 to remove impurities on the surface of the molten iron smelted inside the furnace body 1; the lifting assembly is installed on the cover body 2 to enable the slag removal assembly to be lifted and lowered inside the furnace body 1.
[0023] See also Figure 2-Figure 4 The slag removal assembly shown in the figure includes a plurality of arc plates 3 arranged in a circumferential manner, and the plurality of arc plates 3 are spliced into a conical barrel in a circumferential array, and each arc plate 3 is provided with a filter hole 4, and a bracket 5 is provided on one side above the arc plate 3, and one side of the inner wall of each arc plate 3 is connected to the bracket 5 through a first hinge shaft 6;
[0024] See also Figure 2-Figure 4The slag removal assembly shown in the figure also includes a hollow tube 7 fixed in the middle of the bracket 5, a rotating rod 10 is inserted into the interior of the hollow tube 7, one end of the rotating rod 10 extends to the outside of the hollow tube 7 and is fixedly connected to the screw rod 8, a nut 9 is threaded on the screw rod 8, and a movable rod 11 is equidistantly provided on the side wall of the nut 9, both ends of the movable rod 11 are respectively connected to the arc plate 3 and the nut 9 through a second hinge shaft 12, and one end of the hollow tube 7 passes through the cover body 2 and extends outward to be connected to the lifting assembly.
[0025] When melting steel and wire rods: first, open the cover 2 through the lifting component, put the steel and wire rods to be melted into the furnace, and then close the cover 2 to make the furnace melt the steel and wire rods inside. After the steel is melted into molten iron, the impurities mixed in the steel will float above the molten iron. At this time, the staff rotates the screw 8, and the rotation of the screw 8 will drive the nut 9 to move. Since the movable rod 11 is connected to the second hinge shaft 12 and the arc plate 3, and the arc plate 3 is connected to the bracket 5 through the first hinge shaft 6, and the bracket 5 is connected to the hollow tube 7, and the hollow tube 7 is connected to the lifting component, this The rotation of the screw rod 8 can drive the nut 9 to move up and down on the screw rod 8. When the nut 9 moves downward, it can push the movable rod 11. At the same time, the movable rod 11 pushes the arc plate 3. Since the arc plate 3 is connected to the bracket 5 through the first hinge shaft 6, the movable rod 11 pushes the arc plate 3 to make the arc plate 3 rotate in a circle with the first hinge shaft 6, so that the arc plate 3 arranged in a circle is unfolded. After the arc plate 3 is unfolded, the rotation of the screw rod 8 is notified. The unfolding of the arc plate 3 can reduce the contact area between the outer wall of the arc plate 3 and the molten iron in the horizontal direction, reduce the contact between the arc plate 3 and the molten iron to avoid impurities.
[0026] After the arc plate 3 is unfolded, the lifting assembly is started to drive the hollow tube 7 to descend. The descent of the hollow tube 7 can drive the slag removal assembly to descend, so that the unfolded arc plate 3 is inserted into the molten iron after smelting. After the arc plate 3 is completely inserted into the molten iron, the screw rod 8 is rotated in the opposite direction to drive the nut 9 to rise, so that the nut 9 pulls the movable rod 11 to rise, and the movable rod 11 pulls the arc plate 3 to rotate in the opposite direction with the first hinge shaft 6 as the center, so that a plurality of arc plates 3 arranged in a circular array can be closed to form a hollow cone, and then the lifting assembly is started again to drive the lifting assembly to rise, so that the slag removal assembly can be driven to rise, so that the arc plate 3 can be raised. When the plurality of arc plates 3 arranged in a circular array and closed to form a hollow cone rise, they can play a role in salvaging and lifting impurities floating on the surface of the molten iron. At the same time, the arc plate 3 is provided with a filter hole 4. At this time, the molten iron salvaged together will drip through the filter hole 4, so that the impurities are salvaged and filtered between the arc plates 3, so that the impurities on the surface of the molten iron inside the furnace body 1 can be removed.
[0027] When the impurities salvaged between the arc plates 3 need to be discharged, the cover body 2 is driven to open by the lifting component, and then the screw 8 is rotated to drive the arc plates 3 to unfold. A receiving container is placed under the arc plates 3 to receive and collect the impurities that fall when the arc plates 3 are unfolded.
[0028] The device has a simple structure and is easy to operate. By adding a cover body 2, a slag removal component and a lifting component used in conjunction, the arc plates 3 arranged in a circular array can be closed to form a hollow cone to salvage and filter impurities floating on the surface of molten iron inside the furnace body 1 to remove slag, avoiding the need for workers to climb and use tools to salvage and filter, effectively reducing the labor intensity of workers, improving the safety of workers' operation and use, and greatly improving the work efficiency of steel and wire rod smelting processing.
[0029] Example 2
[0030] See also Figure 1-Figure 4 This embodiment further explains Example 1. The furnace body 1, the slag removal assembly and the lifting assembly shown in the figure are provided with a cover body 2 above the furnace body 1, and the cover body 2 and the furnace body 1 are connected by a lifting component; the slag removal assembly is installed inside the furnace body 1 to remove impurities on the surface of the molten iron in the furnace body 1; the lifting assembly is installed on the cover body 2 to make the slag removal assembly rise and fall inside the furnace body 1;
[0031] See also Figure 1-Figure 4 The lifting assembly shown in the figure includes a horizontal plate 13 fixedly arranged at one end of the hollow tube 7, a first hydraulic rod 14 is fixedly arranged below the other end of the horizontal plate 13, and the other end of the first hydraulic rod 14 is connected to a first hydraulic cylinder 15;
[0032] See also Figure 1 The lifting component shown in the figure includes a connecting block fixedly arranged on one side of the cover body 2, a second hydraulic rod 16 is fixedly arranged on one side below the connecting block, and the other end of the second hydraulic rod 16 is connected to the second hydraulic cylinder 17.
[0033] In the present embodiment, the lifting assembly can drive the hollow tube 7 to rise and fall. When the slag removal assembly is needed to remove floating impurities on the molten iron inside the furnace body, the first hydraulic cylinder 15 is started. The first hydraulic cylinder 15 is started to drive the first hydraulic rod 14 to contract, which can drive the cross plate 13 to descend in the vertical direction of the furnace body 1, so that the hollow tube 7 installed on the cross plate 13 descends, and the slag removal assembly can be driven to descend into the molten iron; when the first hydraulic cylinder 15 drives the first hydraulic rod 14 to extend, the cross plate 13 is pulled up to separate the slag removal assembly from the molten iron, which can prevent the slag removal assembly from being damaged by being immersed in high-temperature molten iron for a long time, and effectively improve the safety of the use of the slag removal assembly.
[0034] A lifting component is provided on the cover body 2, which can realize the opening and closing between the cover body 2 and the furnace body 1. When the second hydraulic cylinder 17 drives the second hydraulic rod 16 to telescopically move, it can drive the cover body 2 to open and separate above the furnace body 1. When the cover body 2 is opened, it is convenient for the staff to add steel and wire rod raw materials to the interior of the furnace body 1, and it is also convenient to discharge the impurities salvaged from the slag removal assembly.
[0035] Example 3
[0036] See also Figure 1-Figure 4 This embodiment further illustrates other embodiments. The furnace body 1, slag removal assembly and lifting assembly are shown in the figure. A cover body 2 is provided above the furnace body 1. The cover body 2 and the furnace body 1 are connected by a lifting component. The slag removal assembly is installed inside the furnace body 1 to remove impurities on the surface of the molten iron in the furnace body 1. The lifting assembly is installed on the cover body 2 to enable the slag removal assembly to be lifted and lowered inside the furnace body 1.
[0037] See also Figure 3 , the other end of the screw rod 8 shown in the figure extends to the other end of the hollow tube 7 and is connected to the output end of the motor 18, and the motor 18 is installed on the horizontal plate 13;
[0038] See also Figure 1 The bottom side of the furnace body 1 shown in the figure is connected to a discharge pipe 19 with a control valve.
[0039] See also Figure 1 As shown in the figure, support plates are provided below the first hydraulic cylinder 15 and the second hydraulic cylinder 17, and one end of the support plates is fixedly connected to the cover body 2 and the outer wall of the furnace body 1 respectively.
[0040] In this embodiment, by providing a motor 18 at one end of the screw 8, the motor 18 can be started to drive the screw 8 to rotate, avoiding climbing to the top of the furnace body 1 to rotate with the screw 8, effectively reducing the labor intensity of the staff, and at the same time effectively improving the convenience of rotating the screw 8; a discharge pipe 19 with a control valve is provided on one side of the furnace body 1 to facilitate the discharge of molten iron after steel smelting inside the furnace body 1; a support plate is provided under the first and second hydraulic cylinders to support them and avoid them being placed in the air, which can effectively improve the safety of the placement and use of the first and second hydraulic cylinders.
[0041] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A steel and wire rod smelting and purification equipment, characterized in that: include: A furnace body (1), wherein a cover body (2) is provided above the furnace body (1), and the cover body (2) is connected to the furnace body (1) via a lifting component; A slag removal component is installed inside the furnace body (1) to remove impurities on the surface of the molten iron inside the furnace body (1); the slag removal component comprises a plurality of arc plates (3) arranged in a circular array, the plurality of arc plates (3) are spliced in a circular array to form a conical barrel, and each of the arc plates (3) is provided with a filter hole (4), a bracket (5) is provided on one side above the arc plate (3), and one side of the inner wall of each of the arc plates (3) is connected to the bracket (5) via a first hinge shaft (6); The slag removal assembly also includes a hollow tube (7) fixedly arranged in the middle of the bracket (5), a rotating rod (10) is inserted into the interior of the hollow tube (7), one end of the rotating rod (10) extends to the outside of the hollow tube (7) and is fixedly connected to the screw rod (8), a nut (9) is threadedly arranged on the screw rod (8), and a movable rod (11) is equidistantly arranged on the side wall of the nut (9), both ends of the movable rod (11) are respectively connected to the arc plate (3) and the nut (9) through a second hinge shaft (12), and one end of the hollow tube (7) passes through the cover body (2) and extends outward to be connected to the lifting assembly; A lifting assembly is installed on the cover body (2) to enable the slag removal assembly to be raised and lowered inside the furnace body (1); the lifting assembly includes a horizontal plate (13) fixedly arranged at one end of the hollow tube (7), a first hydraulic rod (14) fixedly arranged below the other end of the horizontal plate (13), and the other end of the first hydraulic rod (14) is connected to a first hydraulic cylinder (15).
2. The steel and wire rod smelting and purification equipment according to claim 1, characterized in that: The lifting component comprises a connecting block fixedly arranged on one side of the cover body (2), a second hydraulic rod (16) is fixedly arranged on one side below the connecting block, and the other end of the second hydraulic rod (16) is connected to a second hydraulic cylinder (17).
3. The steel and wire rod smelting and purification equipment according to claim 1, characterized in that: The other end of the screw rod (8) extends toward the other end of the hollow tube (7) and is connected to the output end of the motor (18), and the motor (18) is mounted on the horizontal plate (13).
4. The steel and wire rod smelting and purification equipment according to claim 1, characterized in that: A discharge pipe (19) with a control valve is provided on one side of the bottom of the furnace body (1).
5. The steel and wire rod smelting and purification equipment according to claim 2, characterized in that: A support plate is provided below each of the first hydraulic cylinder (15) and the second hydraulic cylinder (17), and one end of the support plate is fixedly connected to the cover body (2) and the outer wall of the furnace body (1), respectively.
