Monitoring device for aluminum electrolysis anode large bus offset

By designing an aluminum electrolytic anode large busbar offset monitoring device, using the combination of horizontal plate, vertical plate, screw and scale lines, fast and accurate monitoring of the anode busbar offset is achieved, and the anode busbar is solved due to frequent rise and fall and different positions. The offset problem caused by it improves monitoring efficiency and accuracy, and avoids economic losses caused by the offset.

CN222165934UActive Publication Date: 2024-12-13XINJIANG QIYA ALUMINUM & POWER CO LTD
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Patent Information

Application Number
CN202420992013.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-13
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In large-scale electrolytic aluminum production, the anode busbar is offset due to frequent rise and fall and different anode positions, resulting in uneven current distribution, voltage fluctuations and unstable technical indicators. The existing monitoring methods are cumbersome and easy to cause errors.

Method used

An aluminum electrolytic anode large busbar offset monitoring device is designed, including a horizontal plate, a vertical plate, a screw, a lifting block, a frame, a compression spring and a scale line. The screw is driven to rotate through a leveling screw and a motor, and the reaction force is used. The compression spring corresponds to the pointer and the scale line, and the contacts contact with the busbar to judge the offset and record the offset value to ensure simple operation and accurate monitoring.

Benefits of technology

Fast and accurate monitoring of the large busbar offset of the anode is achieved, errors caused by manual operation are reduced, monitoring efficiency and accuracy are improved, and economic losses caused by offset are avoided.

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Abstract

The utility model relates to the technical field of aluminum electrolysis anode large busbars, in particular to an aluminum electrolysis anode large busbar offset monitoring device which comprises a horizontal plate, a vertical plate is fixedly connected to the upper end face of the horizontal plate, a connecting plate is fixedly connected to the right side of the vertical plate, and a lead screw is rotationally connected between the connecting plate and the horizontal plate. The outer wall of the lead screw is in threaded connection with a lifting block, the right side of the lifting block is fixedly connected with a frame body, and the interior of the frame body is in sliding connection with a sliding block through two grooves distributed front and back; when the offset of a plurality of positions of the large bus needs to be monitored, the device is moved to the position to be monitored, then the contact is in contact with the bottom side of the position to be monitored, and the offset condition is judged by observing the position of the pointer, so that the effect of simple operation is further achieved, and the contact is always kept vertical to the horizontal plate; and the effect of improving the monitoring accuracy is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum electrolysis anode busbars, in particular to a monitoring device for the deviation of aluminum electrolysis anode busbars. Background Art

[0002] In the current large-scale electrolytic aluminum production, the anode busbar is not only a channel for high-intensity current, but also plays the role of suspending and fixing multiple groups of anodes. The pre-baked anodes that are replaced regularly are fixed on the anode busbar by small box clamps. The anode busbar is installed on the lifting mechanism by hanging, and the lifting mechanism drives the anode busbar to rise or fall. In normal electrolytic production, due to the continuous consumption of anodes, extinguishing effects and aluminum tapping operations, the position of the anode busbar needs to rise and fall continuously. The anode lifting device has a certain activity gap, and long-term frequent rise and fall can easily cause the anode busbar to shift; at the same time, due to the different positions of the anode replacement, the thickness of the crust covering the upper part of the anode carbon block is uneven, resulting in uneven force on the anode busbar during the rise and fall, which also causes the anode busbar to shift. When the anode busbar shifts, it must be corrected, otherwise it will cause uneven current distribution and voltage fluctuations. Long-term operation in this state may cause irregular furnace of the electrolytic cell and unstable technical indicators, resulting in greater economic losses.

[0003] At present, the monitoring method of the anode busbar is to first select the ground or a certain part of the electrolytic cell as the reference point, then use the wire to measure the height, and use the height difference to determine the offset. This operation method is relatively cumbersome and requires the staff to repeatedly pull the wire. At the same time, since the tightness of the manual wire and the verticality with the large busbar are difficult to judge, it is easy to cause large errors. Therefore, it is necessary to propose a monitoring device for the offset of the aluminum electrolytic anode busbar to solve the above-mentioned problems. Utility Model Content

[0004] The utility model aims to provide a monitoring device for the deviation of anode busbars of aluminum electrolysis, which has the characteristics of simple operation when monitoring the deviation of anode busbars and avoiding inaccurate monitoring caused by manual wire pulling.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a monitoring device for the deviation of a large busbar of an aluminum electrolysis anode, comprising a horizontal plate, the upper end surface of the horizontal plate is fixedly connected to a vertical plate, the right side of the vertical plate is fixedly connected to a connecting plate, a screw rod is rotatably connected between the connecting plate and the horizontal plate, the outer wall of the screw rod is threadedly connected to a lifting block, the right side of the lifting block is fixedly connected to a frame, the interior of the frame is slidably connected to a sliding block through two grooves distributed front and back, a compression spring is fixedly connected between the sliding block and the bottom side of the inner wall of the frame, a through slot is penetrated through the right side of the frame, the right end of the sliding block is fixedly connected to a pointer passing through the through slot, a scale line located at the rear side of the through slot is provided on the right side of the frame, the pointer corresponds to the zero scale of the scale line, the scale located on the upper side of the pointer is a positive value, and the scale located on the lower side of the pointer is a negative value, the upper end of the sliding block is fixedly connected to a cylinder, and the upper end of the cylinder is fixedly connected to a contact;

[0006] Leveling screws are passed through and threadedly connected to the four corners of the upper end surface of the horizontal plate, and a leveling bubble is installed on the upper end of the horizontal plate.

[0007] In order to improve the stability of the movement of the lifting block, as a preferred monitoring device for the deviation of the large busbar of aluminum electrolysis anode in the utility model, sliding rods located on the front and rear sides of the screw rod are fixedly connected between the connecting plate and the horizontal plate, and the two sliding rods pass through the lifting block and are slidably connected thereto.

[0008] In order to improve the stability of the expansion and contraction of the compression spring, as a preferred monitoring device for the deviation of the large busbar of the aluminum electrolysis anode of the utility model, the bottom side of the inner wall of the frame is fixedly connected with a guide rod which is sleeved inside the compression spring and passes through the sliding block, and the other end of the guide rod extends to the interior of the cylinder.

[0009] In order to facilitate the placement of tools such as recording pens and notebooks, and to record the monitored values, as a preferred monitoring device for the large busbar deviation of aluminum electrolysis anodes of the utility model, the upper end of the horizontal plate is fixedly connected with a placement frame.

[0010] In order to facilitate the driving of the screw rod to rotate, as a preferred monitoring device for the large busbar deviation of aluminum electrolysis anodes of the utility model, a motor is installed on the upper end of the connecting plate, and the output end of the motor passes through the connecting plate and is fixedly connected to the screw rod.

[0011] In order to facilitate the rotation of the four leveling screws, as a preferred monitoring device for the deviation of the large busbar of an aluminum electrolysis anode of the utility model, the upper ends of the four leveling screws are fixedly connected with knobs.

[0012] In order to prevent the sliding block from escaping from the interior of the frame, as a preferred monitoring device for the deviation of the large busbar of an aluminum electrolysis anode of the utility model, the right end of the sliding block is fixedly connected with a baffle extending through the interior of the slot and located above the pointer.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] The horizontal plate is adjusted to a horizontal state by rotating four leveling screws and observing the level bubble, and then the contact is moved upward and contacts one end of the bottom side of the aluminum electrolytic anode busbar. While the frame continues to move upward, the compression spring is compressed by the reaction force, so that the pointer can correspond to the zero scale of the scale line, and the zero scale position pointed by the pointer is used as the reference position. When the offset of multiple positions of the busbar is to be monitored, the device is moved to the position to be monitored, and then the contact is contacted with the bottom side of the position to be monitored, and the position of the pointer is observed to determine the offset, thereby further achieving the effect of simple operation, and the contact is always kept perpendicular to the horizontal plate, thereby achieving the effect of improving monitoring accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall front cross-sectional view of the utility model;

[0016] Figure 2 This is the external structure diagram of the frame of the utility model;

[0017] Figure 3 This is a connection structure diagram of the lifting block of the utility model.

[0018] In the figure: 1. horizontal plate; 2. vertical plate; 3. connecting plate; 4. screw rod; 5. lifting block; 6. frame; 7. sliding block; 8. compression spring; 9. cylinder; 10. contact; 11. through slot; 12. pointer; 13. scale line; 14. leveling screw; 15. level bubble; 16. sliding rod; 17. placement frame; 18. knob; 19. motor; 20. baffle; 21. guide rod. DETAILED DESCRIPTION

[0019] See also Figures 1 to 3, a monitoring device for the deviation of a large busbar of an aluminum electrolysis anode, comprising a horizontal plate 1, a vertical plate 2 being fixedly connected to the upper end surface of the horizontal plate 1, a connecting plate 3 being fixedly connected to the right side of the vertical plate 2, a screw rod 4 being rotatably connected between the connecting plate 3 and the horizontal plate 1, a lifting block 5 being threadedly connected to the outer wall of the screw rod 4, a frame 6 being fixedly connected to the right side of the lifting block 5, a sliding block 7 being slidably connected to the interior of the frame 6 through two grooves distributed front and back, a compression spring 8 being fixedly connected between the sliding block 7 and the bottom side of the inner wall of the frame 6, a through groove 11 being penetrated through the right side of the frame 6, a pointer 12 passing through the through groove 11 being fixedly connected to the right end of the sliding block 7, a scale line 13 being located at the rear side of the through groove 11 being provided on the right side of the frame 6, the pointer 12 corresponding to the zero scale of the scale line 13, the scale located above the pointer 12 being a positive value, the scale located below the pointer 12 being a negative value, a cylinder 9 being fixedly connected to the upper end of the sliding block 7, and a contact 10 being fixedly connected to the upper end of the cylinder 9;

[0020] Leveling screws 14 are passed through and threadedly connected to the four corners of the upper end surface of the horizontal plate 1 , and a leveling bubble 15 is installed at the upper end of the horizontal plate 1 .

[0021] In this embodiment: by rotating the four leveling screws 14 respectively and observing the level bubble 15, the horizontal plate 1 can be adjusted to the horizontal level, and then the screw rod 4 is rotated to drive the lifting block 5 to move upward, and at the same time drive the frame 6, the sliding block 7, the cylinder 9 and the contact 10 to move upward, so that the contact 10 can be brought into contact with one end of the bottom side of the aluminum electrolysis anode busbar. While the frame 6 continues to move upward, the compression spring 8 is compressed by the reaction force, and the scale of the pointer 12 pointing to the scale line 13 changes until the pointer 12 and the scale line 13 are at the zero scale. Correspondingly, at this time, the screw rod 4 stops rotating, and the zero scale position pointed by the pointer 12 is used as the reference position. When the offset of multiple positions of the large busbar is to be monitored, the device is moved to the position to be monitored, and then the contact 10 is brought into contact with the bottom side of the position to be monitored, and the position of the pointer 12 is observed. If the pointer is above the zero scale, the large busbar at the monitored position is offset upward, otherwise it is offset downward, and the specific offset value is recorded, thereby further achieving the effect of simple operation, and the contact 10 is always kept perpendicular to the horizontal plate 1, thereby achieving the effect of improving monitoring accuracy.

[0022] As a technical optimization solution of the utility model, sliding rods 16 located at the front and rear sides of the screw rod 4 are fixedly connected between the connecting plate 3 and the horizontal plate 1, and the two sliding rods 16 pass through the lifting block 5 and are slidably connected thereto.

[0023] In this embodiment, two slide bars 16 are provided to improve the stability of the lifting block 5 during lifting.

[0024] As a technical optimization solution of the utility model, a guide rod 21 which is sleeved inside the compression spring 8 and passes through the sliding block 7 is fixedly connected to the bottom side of the inner wall of the frame 6 , and the other end of the guide rod 21 extends to the inside of the cylinder 9 .

[0025] In this embodiment, a guide rod 21 is provided to guide the compression spring 8, thereby improving the telescopic stability thereof.

[0026] As a technical optimization solution of the present invention, a placement frame 17 is fixedly connected to the upper end of the horizontal plate 1 .

[0027] In this embodiment: a placement frame 17 is provided to facilitate placing tools such as a recording pen and a notebook inside the frame, thereby making it easier to record the monitored values.

[0028] As a technical optimization solution of the utility model, a motor 19 is installed at the upper end of the connecting plate 3, and the output end of the motor 19 passes through the connecting plate 3 and is fixedly connected to the screw rod 4.

[0029] In this embodiment, a motor 19 is provided to drive the screw rod 4 to rotate.

[0030] As a technical optimization solution of the present invention, the upper ends of the four leveling screws 14 are fixedly connected with knobs 18 .

[0031] In this embodiment, four knobs 18 are provided to facilitate rotating the four leveling screws 14 respectively.

[0032] As a technical optimization solution of the present invention, a baffle 20 extending through the inside of the slot 11 and located above the pointer 12 is fixedly connected to the right end of the sliding block 7 .

[0033] In this embodiment, a baffle 20 is provided to prevent the sliding block 7 from being separated from the interior of the frame 6 .

[0034] Working principle: First, rotate the four leveling screws 14 respectively, and cooperate with the observation level bubble 15, so that the horizontal plate 1 can be adjusted to the horizontal level, and then the motor 19 drives the screw rod 4 to rotate, and then drives the lifting block 5 to move upward, and at the same time drives the frame 6, the sliding block 7, the cylinder 9 and the contact 10 to move upward, so that the contact 10 can contact one end of the bottom side of the aluminum electrolysis anode busbar. While the frame 6 continues to move upward, the compression spring 8 is compressed by the reaction force, and the scale of the pointer 12 pointing to the scale line 13 changes until the pointer 12 and the scale line 13 are zero. The scale corresponds to that, at this time, the screw rod 4 stops rotating, and the zero scale position pointed by the pointer 12 is used as the reference position. When the offset of multiple positions of the large busbar needs to be monitored, the device is moved to the position to be monitored, and then the contact 10 is brought into contact with the bottom side of the position to be monitored, and the position of the pointer 12 is observed. If the pointer is above the zero scale, the large busbar at the monitored position is offset upward, otherwise it is offset downward, and the specific offset value is recorded, thereby further achieving the effect of simple operation, and the contact 10 is always kept perpendicular to the horizontal plate 1, thereby achieving the effect of improving monitoring accuracy.

[0035] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A monitoring device for large busbar deviation of aluminum electrolysis anodes, comprising a horizontal plate (1), characterized in that: The upper end surface of the horizontal plate (1) is fixedly connected to the vertical plate (2), the right side of the vertical plate (2) is fixedly connected to the connecting plate (3), a screw rod (4) is rotatably connected between the connecting plate (3) and the horizontal plate (1), the outer wall of the screw rod (4) is threadedly connected to a lifting block (5), the right side of the lifting block (5) is fixedly connected to a frame (6), the interior of the frame (6) is slidably connected to a sliding block (7) through two grooves distributed front and back, a compression spring (8) is fixedly connected between the sliding block (7) and the bottom side of the inner wall of the frame (6), and the frame A through slot (11) is formed on the right side of the frame (6); a pointer (12) passing through the through slot (11) is fixedly connected to the right end of the sliding block (7); a scale line (13) located at the rear side of the through slot (11) is provided on the right side of the frame (6); the pointer (12) corresponds to the zero scale of the scale line (13); the scale located above the pointer (12) is a positive value, and the scale located below the pointer (12) is a negative value; the upper end of the sliding block (7) is fixedly connected to a cylinder (9); and the upper end of the cylinder (9) is fixedly connected to a contact (10); Leveling screws (14) are passed through and threadedly connected to the four corners of the upper end surface of the horizontal plate (1), and a leveling bubble (15) is installed at the upper end of the horizontal plate (1).

2. The monitoring device for the large busbar deviation of an aluminum electrolysis anode according to claim 1 is characterized in that: Sliding rods (16) located at the front and rear sides of the screw rod (4) are fixedly connected between the connecting plate (3) and the horizontal plate (1), and the two sliding rods (16) penetrate the lifting block (5) and are slidably connected thereto.

3. The monitoring device for the large busbar deviation of an aluminum electrolysis anode according to claim 1 is characterized in that: A guide rod (21) is fixedly connected to the bottom side of the inner wall of the frame (6), which is sleeved inside the compression spring (8) and penetrates the sliding block (7), and the other end of the guide rod (21) extends to the inside of the cylinder (9).

4. The monitoring device for the deviation of the large busbar of an aluminum electrolysis anode according to claim 1 is characterized in that: The upper end of the horizontal plate (1) is fixedly connected with a placement frame (17).

5. The monitoring device for the deviation of the large busbar of an aluminum electrolysis anode according to claim 1 is characterized in that: A motor (19) is mounted on the upper end of the connecting plate (3); an output end of the motor (19) passes through the connecting plate (3) and is fixedly connected to the lead screw (4).

6. The monitoring device for the deviation of the large busbar of an aluminum electrolysis anode according to claim 1 is characterized in that: The upper ends of the four leveling screw rods (14) are all fixedly connected with knobs (18).

7. The monitoring device for the deviation of the large busbar of an aluminum electrolysis anode according to claim 1 is characterized in that: The right end of the sliding block (7) is fixedly connected with a baffle (20) extending through the inside of the slot (11) and located above the pointer (12).

Citation Information

Cited By

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