Heavy vehicle detecting and positioning device based on photoelectric sensing
The heavy vehicle positioning device with symmetrically arranged photoelectric sensors and protected optical cables addresses inefficiencies in existing systems, ensuring precise and efficient positioning despite weather conditions.
Patent Information
- Application Number
- CN202421295907.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2024-12-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing heavy vehicle positioning systems using infrared reflective photoelectric sensors are inefficient due to weather conditions and require slow movement for accurate positioning, leading to reduced operating efficiency and increased downtime.
A heavy vehicle detection and positioning device utilizing symmetrically arranged photoelectric sensing devices with separate light-emitting and receiving components, protected by an insulating and water-blocking optical cable, and adjustable brackets for enhanced precision and weather resistance.
The device achieves precise and efficient positioning in various weather conditions, reducing downtime and improving operating efficiency by using stable light beams and adjustable brackets for accurate detection of heavy vehicles.
Smart Images

Figure CN222166006U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a heavy vehicle detection and positioning device, in particular to a heavy vehicle detection and positioning device based on photoelectric sensing. Background Art
[0002] When disassembling the hook, it is necessary to quickly and accurately locate the hook position to achieve rapid positioning, improve the efficiency of disassembly, reduce the number of interruptions of automatic operation of the disassembly mechanism, and reduce the downtime. The existing positioning devices that use positioning vehicles for detection mostly use infrared reflective photoelectric sensors. This positioning method requires PLC scanning and calculation, and has a delay, as well as the uncertainty of the size of this delay. The positioning vehicle must move at a very slow speed to perform positioning, but this will greatly affect the operating efficiency of the positioning vehicle.
[0003] In addition, due to the limitations of the infrared reflective photoelectric sensor itself, when there is bad weather such as rain, snow, fog, and strong wind, the positioning is very inaccurate, which seriously restricts the efficiency of the disassembly operation. Utility Model Content
[0004] The utility model proposes a heavy vehicle detection and positioning device based on photoelectric sensing, which can effectively reduce the time used for positioning and avoid the influence of bad weather on the positioning of the device.
[0005] A heavy vehicle detection and positioning device based on photoelectric sensing, comprising a bracket arranged on the top of a positioning vehicle, the bracket extending to both sides of the heavy vehicle, and the bracket arranged parallel to the ground, a plurality of photoelectric sensing devices are symmetrically arranged on the brackets on both sides of the heavy vehicle, each adjacent heavy vehicle is connected by a hook, and the vertical heights of all the photoelectric sensing devices and the ground are equal, and equal to the vertical height between the hook and the ground;
[0006] The photoelectric sensor device comprises a housing, a light receiving component and a light emitting component arranged up and down are arranged in front of the housing, the light receiving component and the light emitting component are both connected to a digital amplifier inside the housing through an optical cable, an adjacent sensitivity adjustment knob and an action switching knob are arranged on the top of the housing, a stability indicator light is arranged on one side of the sensitivity adjustment knob, an action indicator light is arranged on one side of the action switching knob, an adapter is arranged on the bottom of the housing, a slide plate is connected to the back of the housing through a damping rotation shaft, and a longitudinal slide groove is arranged on the back of the slide plate;
[0007] The optical cable is coated with an insulating layer and a water-blocking layer in sequence from the outside to the inside, a plurality of annularly arranged tube sleeves are arranged inside the water-blocking layer, a plurality of annularly arranged optical fibers are arranged inside each of the tube sleeves, a polyethylene compound is filled between the plurality of optical fibers and the tube sleeves, a resin cladding is filled between the plurality of tube sleeves and the water-blocking layer, and an elastic filling rope is arranged in the center of the plurality of annularly arranged tube sleeves.
[0008] Furthermore, the sensitivity adjustment knob and the action switching knob are electrically connected to the digital amplifier respectively, the stability indicator light and the action indicator light are electrically connected to the digital amplifier respectively, and the digital amplifier is electrically connected to an external power supply through the adapter.
[0009] Furthermore, the bracket has a slope setting, and a plurality of limit blocks are evenly arranged on the inner wall of the bracket. Longitudinal wing pieces are arranged on both sides of each limit block corresponding to the slide groove, and the slide plate is connected to the wing pieces by engaging the slide groove, and an anti-slip friction plate is arranged on the outer wall of each limit block.
[0010] Furthermore, outer side walls of the light receiving component and the light emitting component are both provided with LED alignment auxiliary lines, and the LED alignment auxiliary lines are electrically connected to the digital amplifier.
[0011] Furthermore, the stability indicator light and the action indicator light are of different colors.
[0012] Furthermore, the distance between adjacent photoelectric sensing devices is 50 mm-150 mm.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model adopts a setting in which a plurality of photoelectric sensing devices are symmetrically arranged on a bracket, which improves the working efficiency of disassembling the hook block, reduces the time used for positioning, and effectively avoids the influence of bad weather on positioning. Specifically, the photoelectric sensing device has a light-emitting component and a light-receiving component, which are structurally separated from each other and do not interfere with each other during operation. Two photoelectric sensing devices are used for opposite shooting. The light beam emitted by the light-emitting component of one photoelectric sensing device is directed to the light-receiving component of the other photoelectric sensing device. When the light beam is interrupted, a switch signal change will be generated, thereby realizing precise positioning; the light beam emitted by the optical cable through the digital amplifier is strong, and the detection state is stable and not easily disturbed. It can be used in dusty or bad rainy and snowy weather environments, and can detect objects of different properties, different shapes, different materials and different colors. Therefore, according to this feature, the structure or surface of the hook block can be modified to further enhance the precise positioning.
[0015] 2. The utility model adopts a combination of a bracket, a plurality of limit blocks and a slide plate, which is conducive to evenly installing a plurality of symmetrically distributed photoelectric sensing devices on both sides of a heavy vehicle, thereby improving the lateral detection and positioning range. The signals of a light beam being blocked and interrupted by a heavy vehicle are different from those of a light beam being blocked and interrupted by a hook. By comparison, the positioning can be further confirmed and verified. The slide plate is connected to the limit block through a slide groove, and the slide plate can be longitudinally adjusted on the limit block and fixed in position by a friction plate.
[0016] 3. The optical cable of the utility model is coated with an insulating layer and a water-blocking layer from the outside to the inside in sequence to prevent the influence of dust or severe rain and snow weather environment. A plurality of annularly arranged sleeves are arranged inside the water-blocking layer to evenly bear the force and further protect the optical fiber inside the sleeve. The polyethylene compound and the resin cladding are both fillers inside the optical cable, which provide elastic buffering for the optical fiber when subjected to external force. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the utility model;
[0018] Figure 2 This is a front view of the photoelectric sensing device of the utility model;
[0019] Figure 3 It is a top view of the photoelectric sensing device of the utility model;
[0020] Figure 4 It is a left view of the photoelectric sensing device of the utility model;
[0021] Figure 5 It is a cross-sectional view of the photoelectric sensing device of the utility model;
[0022] Figure 6 is a cross-sectional view of the optical cable of the utility model;
[0023] Figure 7 It is a structural schematic diagram of the bracket of the utility model.
[0024] Figure numerals: 1. bracket; 11. limit block; 12. wing; 13. friction plate; 2. positioning vehicle; 3. photoelectric sensing device; 301. shell; 302. light collecting component; 303. light emitting component; 304. optical cable; 3041. insulation layer; 3042. water blocking layer; 3043. sleeve; 3044. optical fiber; 3045. polyethylene compound; 3046. resin cladding; 3047. filling rope; 305. digital amplifier; 306. sensitivity adjustment knob; 307. action switching knob; 308. stability indicator light; 309. action indicator light; 310. adapter; 311. LED alignment auxiliary line; 312. damping rotation axis; 313. slide plate; 314. slide chute; 4. heavy vehicle; 5. hook gear. DETAILED DESCRIPTION
[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0027] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] like Figure 1 As shown, this embodiment provides a heavy vehicle detection and positioning device based on photoelectric sensing, including a bracket 1 arranged on the top of a positioning vehicle 2, the bracket 1 extends to both sides of a heavy vehicle 4, and the bracket 1 is arranged parallel to the ground, and a plurality of photoelectric sensing devices 3 are symmetrically arranged on the bracket 1 on both sides of the heavy vehicle 4, and each adjacent heavy vehicle 4 is connected by a hook 5, and the vertical heights of all the photoelectric sensing devices 3 and the ground are equal, and equal to the vertical height between the hook 5 and the ground; the utility model adopts a setting in which a plurality of photoelectric sensing devices 3 are symmetrically arranged on the bracket 1, which improves the operation efficiency of disassembling the hook 5, reduces the time used for positioning, and effectively avoids the influence of bad weather on positioning.
[0029] like Figure 2As shown in FIG. 5 , in this embodiment, the photoelectric sensor device 3 includes a shell 301, and a light receiving component 302 and a light emitting component 303 arranged in an upper and lower manner are arranged in front of the shell 301. The light receiving component 302 and the light emitting component 303 are connected to a digital amplifier 305 inside the shell 301 through an optical cable 304. The digital amplifier 305 is preferably a TLM-22P model. The photoelectric sensor device 3 has a light emitting component 303 and a light receiving component 302. The two are separated from each other in structure and do not interfere with each other when working. Two photoelectric sensor devices 3 are used for counter-radiation, and one The light beam emitted by the light-emitting component 303 of the photoelectric sensing device 3 is directed to the light-receiving component 302 of another photoelectric sensing device 3. When the light beam is interrupted, a switch signal change will be generated, thereby achieving precise positioning; the light beam emitted by the optical cable 304 through the digital amplifier 305 is strong, and the detection state is stable and not easily disturbed. It can be used in dusty or severe rainy and snowy weather environments, and can detect objects of different properties, different shapes, different materials and different colors. Therefore, based on this feature, the structure or surface of the hook 5 can be modified to further enhance the precise positioning.
[0030] like Figure 2 As shown in FIG. 5 , in this embodiment, the top of the shell 301 is provided with adjacent sensitivity adjustment knobs 306 and action switching knobs 307, one side of the sensitivity adjustment knob 306 is provided with a stability indicator light 308, the stability indicator light 308 is used to indicate that the light beam emission is normal, one side of the action switching knob 307 is provided with an action indicator light 309, the action indicator light 309 is used to indicate that the photoelectric sensor device 3 is in a light receiving state or a light emitting state, and the bottom of the shell 301 is provided with an adapter 310, the sensitivity adjustment knob 306 and the action switching knob 307 are electrically connected to the digital amplifier 305, respectively, the stability indicator light 308 and the action indicator light 309 are electrically connected to the digital amplifier 305, respectively, the digital amplifier 305 is electrically connected to an external power supply through the adapter 310, and the stability indicator light 308 and the action indicator light 309 are different colors.
[0031] like Figure 2 As shown, in this embodiment, the outer side walls of the light receiving component 302 and the light emitting component 303 are both provided with LED alignment auxiliary lines 311, and the LED alignment auxiliary lines 311 and the digital amplifier 305 are electrically connected to calibrate the position relative to the photoelectric sensor device 3.
[0032] like Figure 2As shown in FIG5 and FIG7 , in this embodiment, the back of the shell 301 is connected to a slide plate 313 through a damping rotation shaft 312, and a longitudinal slide groove 314 is arranged on the back of the slide plate 313; the bracket 1 has a slope setting, and a plurality of limit blocks 11 are evenly arranged on the inner side wall of the bracket 1, and longitudinal fins 12 are arranged on both sides of each limit block 11 corresponding to the slide groove 314, and the slide plate 313 is connected to the fins 12 through the slide groove 314, and an anti-slip friction plate 13 is arranged on the outer side wall of each limit block 11; the utility model adopts a bracket 1 The combination of multiple limit blocks 11 and a slide plate 313 is conducive to evenly installing multiple symmetrically distributed photoelectric sensor devices 3 on both sides of the heavy vehicle 4. The distance between adjacent photoelectric sensor devices 3 is 50mm-150mm, which improves the lateral detection and positioning range. The signals of the light beam being blocked and interrupted by the heavy vehicle 4 and the light beam being blocked and interrupted by the hook 5 are different. The positioning can be further confirmed and tested by comparison. The slide plate 313 is connected to the limit block 11 through the slide groove 314, and the slide plate 313 can be longitudinally adjusted on the limit block 11 and fixed in position by the friction plate 13.
[0033] like Figure 6 As shown, in this embodiment, the optical cable 304 is sequentially coated with an insulating layer 3041 and a water-blocking layer 3042 from the outside to the inside to prevent the influence of dust or severe rain and snow weather environment. A plurality of annularly arranged sleeves 3043 are arranged inside the water-blocking layer 3042, which are evenly stressed and further protect the optical fiber 3044 inside the sleeve. A plurality of annularly arranged optical fibers 3044 are arranged inside each sleeve 3043. Polyethylene compounds 3045 are filled between the plurality of optical fibers 3044 and the sleeves 3043. A resin cladding 3046 is filled between the plurality of sleeves 3043 and the water-blocking layer 3042. Both the polyethylene compounds 3045 and the resin cladding 3046 are fillers inside the optical cable 304, so that the optical fiber 3044 has elastic buffering when subjected to external force. An elastic filling rope 3047 is arranged in the center of the plurality of annularly arranged sleeves 3043.
[0034] The specific operating principle is:
[0035] A bracket 1 is installed on the top of the positioning vehicle 2, so that the bracket 1 extends to both sides of the heavy vehicle 4, and the bracket 1 is set parallel to the ground. A plurality of photoelectric sensor devices 3 are symmetrically arranged on the brackets 1 on both sides of the heavy vehicle 4, and the distance between adjacent photoelectric sensor devices 3 is 50mm-150mm, so as to improve the lateral detection and positioning range. The photoelectric sensor device 3 has a light-emitting component 303 and a light-receiving component 302, which are separated from each other in structure and do not interfere with each other during operation. Two photoelectric sensor devices 3 are used for counter-shooting. The light beam emitted by the light-emitting component 303 of one photoelectric sensor device 3 is directed to the light-receiving component 302 of the other photoelectric sensor device 3. When the light beam is interrupted, a switch signal change will be generated. The signal of the light beam being blocked and interrupted by the heavy vehicle 4 is different from that of the light beam being blocked and interrupted by the hook 5. By comparison, the positioning can be further confirmed and tested. The slide plate 313 is connected to the limit block 11 through the slide groove 314, and the slide plate 313 can be longitudinally adjusted on the limit block 11 and fixed in position by the friction plate 13.
[0036] The optical cable 304 emits a strong light beam through the digital amplifier 305, and the detection state is stable and not easily disturbed. It can be used in dusty or severe rainy and snowy weather environments, and can detect objects of different properties, different shapes, different materials and different colors. Therefore, in view of this feature, the hook 5 can be structurally or surface-modified to further enhance the precise positioning. The optical cable 304 is sequentially coated with an insulating layer 3041 and a water-blocking layer 3042 from the outside to the inside to prevent the influence of dust or severe rainy and snowy weather environments. The interior of the water-blocking layer 3042 is provided with a plurality of annularly arranged sleeves 3043, which are evenly stressed and further protect the optical fiber 3044 inside the sleeve. The polyethylene compound 3045 and the resin cladding 3046 are both fillers inside the optical cable 304, so that the optical fiber 3044 has an elastic buffer when subjected to external force.
[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A heavy vehicle detection and positioning device based on photoelectric sensing, characterized by: The system comprises a bracket disposed on the top of the positioning vehicle, the bracket extending to both sides of the heavy vehicle and arranged parallel to the ground, a plurality of photoelectric sensing devices being symmetrically arranged on the brackets on both sides of the heavy vehicle, each adjacent heavy vehicle being connected by a hook, and the vertical heights of all the photoelectric sensing devices to the ground being equal and equal to the vertical height between the hook and the ground; The photoelectric sensing device includes a housing, a light receiving component and a light emitting component arranged vertically on the front of the housing, the light receiving component and the light emitting component being connected to a digital amplifier inside the housing via an optical cable, a sensitivity adjustment knob and an action switching knob being adjacent to each other on the top of the housing, a stability indicator light being provided on one side of the sensitivity adjustment knob, and an action indicator light being provided on one side of the action switching knob, an adapter being provided on the bottom of the housing, a slide being connected to the back of the housing via a damping rotation shaft, and a longitudinal slide groove being provided on the back of the slide; The optical cable is sequentially coated with an insulating layer and a water-blocking layer from the outside to the inside. A plurality of annularly arranged tube sleeves are provided inside the water-blocking layer. A plurality of annularly arranged optical fibers are provided inside each of the tube sleeves. A polyethylene compound is filled between the plurality of optical fibers and the tube sleeves. A resin cladding is filled between the plurality of tube sleeves and the water-blocking layer. An elastic filling rope is provided in the center of the plurality of annularly arranged tube sleeves.
2. A heavy vehicle detection and positioning device based on photoelectric sensing according to claim 1, characterized in that: The sensitivity adjustment knob and the action switching knob are electrically connected to the digital amplifier respectively, the stability indicator light and the action indicator light are electrically connected to the digital amplifier respectively, and the digital amplifier is electrically connected to an external power supply through the adapter.
3. The heavy vehicle detection and positioning device based on photoelectric sensing according to claim 1, characterized in that: The bracket has a slope setting, and a plurality of limit blocks are evenly distributed on the inner wall of the bracket. Longitudinal wings are provided on both sides of each limit block corresponding to the slide groove. The slide plate is connected to the wings through the slide groove, and an anti-slip friction plate is provided on the outer wall of each limit block.
4. The heavy vehicle detection and positioning device based on photoelectric sensing according to claim 1, characterized in that: The outer side walls of the light receiving component and the light emitting component are both provided with LED alignment auxiliary lines, and the LED alignment auxiliary lines are electrically connected to the digital amplifier.
5. The heavy vehicle detection and positioning device based on photoelectric sensing according to claim 1, characterized in that: The stability indicator light and the action indicator light are of different colors.
6. The heavy vehicle detection and positioning device based on photoelectric sensing according to claim 1, characterized in that: The distance between adjacent photoelectric sensing devices is 50 mm to 150 mm.
