Seven-core high-speed wire twister
By designing supporting frames, rotating shafts, wire disks and straightening devices in the 7-core twisting equipment, multiple twisting and straightening treatments have been achieved, solving the problems of low efficiency and energy waste in existing equipment, and improving twisting Combining efficiency and reducing motor power, achieving energy-saving and environmentally friendly effects.
Patent Information
- Application Number
- CN202420741747.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-11
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-11
AI Technical Summary
Due to structural limitations, the existing 7-core stranded wire equipment has a long straight line distance, high jumps during high-speed operation, high noise, low production efficiency, and large power, resulting in energy loss, which violates the energy conservation and emission reduction target.
A 7-core high-speed wire twister is designed, using supporting frame, bearing seat, rotating shaft, twisting body, basket frame, wire disc, straightening device, traction machine and dual-axis motor, through multiple twisting and straightening Process, improve production efficiency, and reduce motor power.
The twisting efficiency is achieved twice, reducing the motor power to 11KW, reducing production costs, effectively removing internal stress, and reducing noise and energy loss.
Smart Images

Figure CN222168035U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire twisting machines, in particular to a 7-core high-speed wire twisting machine. Background Art
[0002] Wire twisting machines are used to twist various soft and hard conductor wires such as copper wire, enameled wire or copper clad aluminum, so that each twisted single wire is twisted together into a whole. Wire twisting is generally divided into two types: concentric layer twisting and bundle twisting. Concentric layer twisting means that each twisted single wire is twisted around the twisted wire in layers and in an orderly manner with the center line of the twisted wire as the axis; bundle twisting means that multiple twisted single wires are twisted together in the same direction and pitch without layers. In the twisting process, each twisted single wire needs to be unwound and spread from its own coil before twisting.
[0003] The traditional structure of the existing 7-core stranded wire is in the form of a steel pipe, so it is called a tube stranding machine. Due to structural limitations, the straight-line distance of the equipment is long, and a supporting wheel must be installed below. When running at high speed, the vibration is large, the noise is high, and the tube body only produces one wire stranding pitch per rotation, which has low production efficiency. Since the tube stranding body itself is heavy, the matching motor power is also large, generally 37KW, a large amount of energy is lost, which is contrary to energy conservation and emission reduction. For this reason, our company's technical personnel combined with many years of professional equipment manufacturing experience, boldly innovated, and developed a more efficient, energy-saving and environmentally friendly stranded wire product. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a 7-core high-speed wire twisting machine.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a 7-core high-speed wire twisting machine, including a support frame, a first bearing seat and a second bearing seat are fixedly connected on both sides of the support frame, the first bearing seat and the second bearing seat are rotatably connected inside the first rotating shaft, the first twisted body and the second twisted body are fixedly connected at opposite ends of the first rotating shaft, a basket frame is arranged above the support frame and between the first twisted body, a plurality of wire drums are rotatably connected in the basket frame, a fourteen-wheel straightening device is arranged on one side of the support frame, and a double-wheel traction machine, a reciprocating wire arranging machine and an axis-type wire arranging machine are arranged on one side of the fourteen-wheel straightening device.
[0006] Furthermore, a support rail is fixedly connected to the support frame, and a crane is arranged on the support rail.
[0007] Furthermore, a first sprocket is fixedly connected to the outer end of the first rotating shaft, and a dual-axis motor is fixedly connected to the upper end of the supporting frame.
[0008] Furthermore, both ends of the output end of the dual-axis motor are fixedly connected to a second rotating shaft, and the outer ends of the second rotating shaft are fixedly connected to a second sprocket.
[0009] Furthermore, a chain is arranged between the second sprocket and the first sprocket.
[0010] Furthermore, the number of the wire reels is seven.
[0011] Beneficial effects of the utility model:
[0012] When the utility model is in use, the 7-core high-speed wire twisting machine breaks the traditional 7-core stranded wire twisting principle, and installs seven wire drums in the same basket frame. The wires of each wire drum enter the first twisting body through their own wire wheel group. In this process, the seven wires are twisted for the first time, and the initially twisted strands are guided by the wire wheels to enter the second twisting body at the other end, where they are twisted for the second time. The rotation speed of the twisting body is equivalent to that of the tube twisting machine. The difference is that the twisting method of the device is to twist twice front and back. Therefore, its production efficiency is twice that of the tube twisting machine. The twisted wires enter the fourteen-wheel straightening device, where the internal stress generated when the wires are twisted can be effectively removed. The straightened wires are pulled by a double traction wheel with a diameter of 600mm, and the wires are led to the shaft-type wire-taking and arranging machine. The power of the double-axis motor of the twisting body is only 11KW, and the production cost is much lower than that of the tube twisting machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 : A front view of the utility model;
[0015] Figure 2 : A top view of the utility model.
[0016] The reference numerals are as follows:
[0017] 1. Support frame; 2. Support rail; 3. Hoist; 4. First bearing seat; 5. Second bearing seat; 6. First rotating shaft; 7. First capstan; 8. Basket; 9. Wire drum; 10. Second capstan; 11. First sprocket; 12. Chain; 13. Second rotating shaft; 14. Double-axis motor; 15. Second sprocket; 16. Fourteen-wheel straightening device; 17. Double-wheel traction machine; 18. Reciprocating wire arrangement machine; 19. Shaft-type wire arrangement machine. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] like Figure 1-2 As shown, it involves a 7-core high-speed wire twisting machine, including a support frame 1, a first bearing seat 4 and a second bearing seat 5 are fixedly connected on both sides of the support frame 1, a first rotating shaft 6 is rotatably connected inside the first bearing seat 4 and the second bearing seat 5, and a first strand 7 and a second strand 10 are fixedly connected at opposite ends of the first rotating shaft 6, a basket frame 8 is arranged above the support frame 1 and between the first strand 7 and the second strand 10, a plurality of wire drums 9 are rotatably connected inside the basket frame 8, a fourteen-wheel straightening device 16 is arranged on one side of the support frame 1, a double-wheel traction machine 17, a reciprocating wire arrangement machine 18 and an axle-type wire arrangement machine 19 are arranged on one side of the fourteen-wheel straightening device 16, the reciprocating wire arrangement machine 18 can drive the cable to move back and forth, so that the cable can be evenly wound on the axle-type wire arrangement machine 19, the model of the axle-type wire arrangement machine 19 is PN600, and a plurality of wire wheels are arranged in the first strand 7 and the second strand 10.
[0020] like Figure 1-2 As shown, a support frame 1 is fixedly connected to a support rail 2, and a crane 3 is arranged on the support rail 2. The crane 3 can move on the support rail 2. There are seven wire drums 9. The wire drums 9 in the basket frame 8 are installed in an end-axis manner. The wire drums 9 can be installed and unloaded by the arranged crane 3.
[0021] like Figure 1-2 As shown, the outer end of the first rotating shaft 6 is fixedly connected to the first sprocket 11, the upper end of the support frame 1 is fixedly connected to the double-axis motor 14, both ends of the output end of the double-axis motor 14 are fixedly connected to the second rotating shaft 13, the outer ends of the second rotating shaft 13 are fixedly connected to the second sprocket 15, and a chain 12 is arranged between the second sprocket 15 and the first sprocket 11. The double-axis motor 14 drives the second rotating shaft 13 to rotate, and the transmission of the first sprocket 11 and the chain 12 can drive the first rotating shaft 6 fixed to the first sprocket 11 to rotate around the first bearing seat 4 and the second bearing seat 5, thereby driving the first strand 7 and the second strand 10 to rotate.
[0022] Working principle: When in use, the wires of each wire drum 9 enter the first twisting body 7 through their respective wire wheel groups. In this process, the seven wires are twisted for the first time. The initially twisted strands are guided by the wire wheels into the second twisting body 10 at the other end, where they are twisted for the second time. Specifically, the dual-axis motor 14 drives the second rotating shaft 13 to rotate, and the transmission of the first sprocket 11 and the chain 12 can drive the first rotating shaft 6 fixed to the first sprocket 11 to rotate around the first bearing seat 4 and the second bearing seat 5, thereby driving the first twisting body 7 and the second twisting body 10 to rotate. The twisted wires enter the fourteen-wheel straightening device 16, where the internal stress generated when the wires are twisted can be effectively removed. The straightened wires are pulled by a double traction wheel with a diameter of 600 mm, and the wires are led to the shaft-type wire winding machine 19. The reciprocating wire winding machine 18 can drive the cables to move back and forth, so that the cables can be evenly wound on the shaft-type wire winding machine 19.
[0023] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A 7-core high-speed wire twisting machine, comprising a support frame (1), characterized in that: A first bearing seat (4) and a second bearing seat (5) are fixedly connected to the two sides of the support frame (1), and a first rotating shaft (6) is rotatably connected to the first bearing seat (4) and the second bearing seat (5). The first rotating shaft (6) is fixedly connected to the first twisted body (7) and the second twisted body (10) at opposite ends. A basket (8) is arranged above the support frame (1) and between the first twisted body (7) and the second twisted body (10). A plurality of wire drums (9) are rotatably connected to the basket (8). A fourteen-wheel straightening device (16) is arranged on one side of the support frame (1), and a double-wheel traction machine (17), a reciprocating wire arrangement machine (18) and an axle-type wire arrangement machine (19) are arranged on one side of the fourteen-wheel straightening device (16).
2. The 7-core high-speed wire twisting machine according to claim 1, characterized in that: A support rail (2) is fixedly connected to the support frame (1), and a crane (3) is arranged on the support rail (2).
3. The 7-core high-speed wire twisting machine according to claim 1, characterized in that: The outer end of the first rotating shaft (6) is fixedly connected to a first sprocket (11), and the upper end of the support frame (1) is fixedly connected to a dual-axis motor (14).
4. The 7-core high-speed wire twisting machine according to claim 3, characterized in that: Both ends of the output end of the dual-axis motor (14) are fixedly connected to a second rotating shaft (13), and the outer ends of the second rotating shaft (13) are fixedly connected to a second sprocket (15).
5. The 7-core high-speed wire twisting machine according to claim 4, characterized in that: A chain (12) is arranged between the second sprocket (15) and the first sprocket (11).
6. The 7-core high-speed wire twisting machine according to claim 1, characterized in that: The number of the wire drums (9) is seven.
