Compaction processing equipment for copper-clad aluminum wire
By designing a copper-clad aluminum wire compaction processing equipment, the cam-driven press roller and reel drum can be used to achieve the winding while compacting, which solves the problem of high labor consumption in the traditional process, improves efficiency and ensures the compaction quality.
Patent Information
- Application Number
- CN202420038872.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-08
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-08
AI Technical Summary
During the compaction process of traditional copper-clad aluminum wire, workers need to manually control the pressing roller and winding, resulting in high labor consumption and low efficiency.
A compacting treatment equipment for copper-clad aluminum wire was designed, and the cam-driven press roller was used to move back and forth along the surface of the aluminum wire, and combined with the reel drum to achieve compaction and winding while the roller is used to ensure that the press roller and aluminum are guaranteed through the slide rod and the spring. Wire fit to avoid excessive pressure.
Reduces labor consumption, improves overall efficiency, ensures compaction quality, and avoids damage to aluminum wires.
Smart Images
Figure CN222168040U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper clad aluminum wires, in particular to compaction processing equipment for copper clad aluminum wires. Background Art
[0002] Copper clad aluminum wire refers to an electric wire with an aluminum core wire as the main body and a certain proportion of copper layer plated on the outside. It can be used as a conductor for coaxial cables and a conductor for wires and cables in electrical equipment. After the copper clad aluminum wire is manufactured, an insulating sleeve needs to be installed on the outside. In order to ensure that the insulating sleeve and the aluminum wire are closer, compaction treatment is required. During the compaction process, the traditional method generally requires workers to first control the pressing roller to compact the aluminum wire, and then reel up the compacted aluminum wire. This not only increases labor, is time-consuming and labor-intensive, but also affects the overall compaction efficiency. Therefore, a technician in this field provides a compaction processing device for copper clad aluminum wire to solve the problems raised in the above background technology. Utility Model Content
[0003] The utility model aims to solve the shortcomings in the prior art and proposes a compaction processing device for copper clad aluminum wires.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A compaction processing device for copper clad aluminum wire comprises a base, both sides of the base are fixedly connected with support plates, a transmission shaft is movably connected between the two support plates, and a winding drum is fixedly connected to the circumferential outer wall of the transmission shaft, one side of one of the support plates is fixedly connected to a motor, and one end of the motor output shaft is fixed to the transmission shaft to facilitate the rotation of the winding drum to wind up the aluminum wire, one side of the two support plates is fixedly connected to a connecting plate, a positioning assembly is provided on the connecting plate to enable the aluminum wire to move along the surface of the connecting plate, a connecting frame is provided on one side of the two support plates, a fixing plate is fixedly connected to one side of the connecting frame, a mounting frame is provided at the bottom of the fixing plate, a pressing roller is movably connected to the interior of the mounting frame, and the pressing roller contacts the surface of the connecting plate to press the aluminum wire onto the connecting plate, a driving assembly for moving the connecting frame is provided on the support plate, and when the connecting frame moves, the pressing roller can move along the surface of the aluminum wire, thereby pressing the aluminum wire.
[0006] As a further solution of the utility model, the driving assembly is two cams, the circumferential outer walls of the transmission shaft near both ends are fixedly connected with cams, and the cams are respectively in contact with the two ends of the connecting frame, and one side of the two support plates is provided with a guide assembly to limit the movement of the connecting frame.
[0007] As a further solution of the utility model, the guide assembly is a positioning rod, one side of the two support plates is fixedly connected with a positioning rod, the circumferential outer walls of the two positioning rods are movably connected with a slider, and the slider is fixed to the connecting frame, the circumferential outer walls of the two positioning rods are movably connected with a spring, and the two ends of the spring are respectively fixed to the positioning rod and the slider.
[0008] As a further solution of the utility model, a sliding rod is movably connected through the surface of the fixing plate, and the bottom end of the sliding rod is fixed to the mounting frame.
[0009] As a further solution of the utility model, a tension spring is movably connected to the circumferential outer wall of the slide rod, and two ends of the tension spring are respectively fixed to the slide rod and the fixed plate.
[0010] As a further solution of the utility model, the positioning assembly is two positioning rollers, and the connection plate is movably connected to the positioning rollers near both ends to facilitate the aluminum wire to pass through the bottom of the two positioning rollers.
[0011] As a further solution of the utility model, one side of the two support plates is fixedly connected with a support column, and one end of the support column is fixed to the connecting plate.
[0012] The beneficial effects of the utility model are:
[0013] 1. Through the setting of the cam, the pressure roller moves back and forth along the surface of the aluminum wire to compact the aluminum wire. At the same time, the winding drum rotates continuously to reel up the compacted aluminum wire, achieving compaction and reeling at the same time, reducing labor, saving time and effort, and improving overall efficiency.
[0014] 2. Through the setting of the slide bar and the tension spring, when the pressure roller is squeezed to a greater extent by the aluminum wire, the slide bar moves upward and the tension spring contracts under force, ensuring that the pressure roller always fits the aluminum wire, while avoiding excessive pressure on the aluminum wire by the pressure roller, which may cause damage to the aluminum wire, thereby ensuring the quality of compaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a three-dimensional structural schematic diagram of a compaction processing device for copper-clad aluminum wire proposed by the utility model;
[0016] Figure 2 The utility model discloses a cross-sectional structural schematic diagram of a compaction processing device for copper-clad aluminum wire.
[0017] In the figure: 1. base; 2. support plate; 3. motor; 4. take-up drum; 5. connection frame; 6. fixing plate; 7. positioning roller; 8. connecting plate; 9. pressure roller; 10. mounting frame; 11. support column; 12. spring; 13. slider; 14. positioning rod; 15. transmission shaft; 16. cam; 17. slide rod; 18. tension spring. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.
[0019] Reference Figure 1-Figure 2 , a compaction processing equipment for copper clad aluminum wire, comprising a base 1, support plates 2 are fixed on both sides of the base 1 by bolts, a transmission shaft 15 is rotatably connected between the two support plates 2, and a winding drum 4 is connected to the circumferential outer wall key of the transmission shaft 15, a motor 3 is fixed to one side of one support plate 2 by bolts, and one end of the output shaft of the motor 3 is fixed to the transmission shaft 15, so as to facilitate the winding drum 4 to rotate and wind up the aluminum wire, a connecting plate 8 is fixed to one side of the two support plates 2 by bolts, and a positioning component is provided on the connecting plate 8 to enable the aluminum wire to move along the surface of the connecting plate 8, a connecting frame 5 is provided on one side of the two support plates 2, a fixing plate 6 is fixed to one side of the connecting frame 5 by bolts, and a mounting frame 10 is provided at the bottom of the fixing plate 6, a pressing roller 9 is rotatably connected to the inside of the mounting frame 10, and the pressing roller 9 contacts the surface of the connecting plate 8 to press the aluminum wire on the connecting plate 8, and a driving component for moving the connecting frame 5 is provided on the support plate 2, and when the connecting frame 5 moves, the pressing roller 9 can move along the surface of the aluminum wire, thereby performing a pressing operation on the aluminum wire.
[0020] In the utility model, the driving assembly is two cams 16, and the circumferential outer walls of the transmission shaft 15 near both ends are key-connected with the cams 16, and the cams 16 are respectively in contact with the two ends of the connecting frame 5, and one side of the two support plates 2 is provided with a guide assembly for limiting the movement of the connecting frame 5, and the guide assembly is a positioning rod 14, and one side of the two support plates 2 is fixed with the positioning rod 14 by bolts, and the circumferential outer walls of the two positioning rods 14 are slidably connected with the slider 13, and the slider 13 is fixed to the connecting frame 5, and the circumferential outer walls of the two positioning rods 14 are sleeved with springs 12, and the two ends of the spring 12 are respectively connected with the positioning rod 14 and the slider 13 The drive shaft 15 rotates to drive the cam 16 to rotate, and the cam 16 rotates to squeeze the connection frame 5. After the connection frame 5 is squeezed, the slider 13 moves to one side along the positioning rod 14, and the spring 12 is forced to shrink. When the connection frame 5 moves to one side, it drives the fixed plate 6 and the mounting frame 10 to move. The mounting frame 10 moves to move the pressure roller 9 along the surface of the aluminum wire. When the cam 16 rotates to disengage from the connection frame 5, the spring 12 rebounds and resets to reset the connection frame 5 as a whole. At this time, the pressure roller 9 moves in the opposite direction along the surface of the aluminum wire and resets. In this cycle, the pressure roller 9 can move back and forth on the surface of the aluminum wire to compact the aluminum wire.
[0021] In the utility model, a slide bar 17 is slidably connected to the surface of the fixed plate 6, and the bottom end of the slide bar 17 is fixed to the mounting frame 10, and a tension spring 18 is sleeved on the circumferential outer wall of the slide bar 17, and the two ends of the tension spring 18 are respectively fixed to the slide bar 17 and the fixed plate 6. According to the different diameters of aluminum wires, when the pressure roller 9 is squeezed to a greater extent by the aluminum wire, the mounting frame 10 on the pressure roller 9 can move upward, thereby moving the slide bar 17 upward, and at the same time, the tension spring 18 is forced to shrink, thereby ensuring that the pressure roller 9 is always in contact with the aluminum wire, and avoiding excessive pressure of the pressure roller 9 on the aluminum wire, which may cause damage to the aluminum wire.
[0022] In the utility model, the positioning assembly is two positioning rollers 7, and the connecting plate 8 is rotatably connected to the positioning rollers 7 near the two ends to facilitate the aluminum wire to pass through the bottom of the two positioning rollers 7. The positioning rollers 7 can limit the aluminum wire between the two positioning rollers 7 and keep the aluminum wire in a horizontal state to facilitate the compaction operation of the pressing roller 9.
[0023] In the present invention, a support column 11 is welded to one side of the two support plates 2 , and one end of the support column 11 is fixed to the connecting plate 8 .
[0024] Working principle: When the aluminum wire needs to be compacted, the aluminum wire passes through the bottom of the two positioning rollers 7 and then winds around the winding drum 4. The pressing roller 9 presses the aluminum wire against the surface of the connecting plate 8. The motor 3 is started, and the motor 3 rotates to drive the transmission shaft 15 to drive the winding drum 4 to rotate. The winding drum 4 rotates to reel the aluminum wire. At the same time, the transmission shaft 15 rotates to drive the cam 16 to rotate. The cam 16 rotates to squeeze the connecting frame 5. After the connecting frame 5 is squeezed, the slider 13 moves to one side along the positioning rod 14, and the spring 12 is contracted under force. When the connecting frame 5 moves to one side, it drives the fixing plate 6 and the mounting frame 10 to move. The movement of the mounting frame 10 causes the pressure roller 9 to move along the surface of the aluminum wire. When the cam 16 rotates to disengage from the connecting frame 5, the spring 12 rebounds and resets to reset the connecting frame 5 as a whole. At this time, the pressure roller 9 moves in the opposite direction along the surface of the aluminum wire and resets. In this cycle, the pressure roller 9 can move back and forth on the surface of the aluminum wire to compact the aluminum wire. While compacting, the winding drum 4 continues to rotate to wind up the compacted aluminum wire, achieving compaction and winding at the same time, thereby improving overall efficiency.
[0025] In this application, structures and connection relationships that are not described in detail are all prior arts, and their structures and principles are well-known technologies and will not be described in detail here.
[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A compaction processing device for copper-clad aluminum wire, comprising a base (1), characterized in that: Both sides of the base (1) are fixedly connected to support plates (2), a transmission shaft (15) is movably connected between the two support plates (2), a winding drum (4) is fixedly connected to the circumferential outer wall of the transmission shaft (15), one side of one of the support plates (2) is fixedly connected to a motor (3), and one end of the output shaft of the motor (3) is fixed to the transmission shaft (15) to facilitate the winding drum (4) to rotate and wind the aluminum wire, and one side of the two support plates (2) is fixedly connected to a connecting plate (8), and a positioning component is provided on the connecting plate (8) so that the aluminum wire can be wound along the connecting plate ( 8) surface movement, a connection frame (5) is provided on one side of the two support plates (2), a fixed plate (6) is fixedly connected to one side of the connection frame (5), a mounting frame (10) is provided at the bottom of the fixed plate (6), a pressing roller (9) is movably connected inside the mounting frame (10), and the pressing roller (9) contacts the surface of the connection plate (8) to press the aluminum wire onto the connection plate (8), a driving component for moving the connection frame (5) is provided on the support plate (2), and when the connection frame (5) moves, the pressing roller (9) can move along the surface of the aluminum wire, thereby pressing the aluminum wire.
2. The compaction processing equipment for copper clad aluminum wire according to claim 1, characterized in that: The driving components are two cams (16), and the circumferential outer walls of the transmission shaft (15) near both ends are fixedly connected with cams (16), and the cams (16) are respectively in contact with both ends of the connection frame (5), and one side of the two support plates (2) is provided with a guide component for limiting the movement of the connection frame (5).
3. The compaction processing equipment for copper clad aluminum wire according to claim 2, characterized in that: The guide assembly is a positioning rod (14), one side of the two support plates (2) is fixedly connected to the positioning rod (14), the circumferential outer walls of the two positioning rods (14) are movably connected to the slider (13), and the slider (13) is fixed to the connecting frame (5), the circumferential outer walls of the two positioning rods (14) are movably connected to the spring (12), and the two ends of the spring (12) are respectively fixed to the positioning rod (14) and the slider (13).
4. The compaction processing equipment for copper clad aluminum wire according to claim 1, characterized in that: A sliding rod (17) is movably connected through the surface of the fixing plate (6), and the bottom end of the sliding rod (17) is fixed to the mounting frame (10).
5. The compaction processing equipment for copper clad aluminum wire according to claim 4, characterized in that: A tension spring (18) is movably connected to the circumferential outer wall of the slide rod (17), and two ends of the tension spring (18) are respectively fixed to the slide rod (17) and the fixing plate (6).
6. The compaction processing equipment for copper clad aluminum wire according to claim 1, characterized in that: The positioning components are two positioning rollers (7), and the connection plate (8) is movably connected to the positioning rollers (7) at positions near both ends to facilitate the aluminum wire to pass through the bottom of the two positioning rollers (7).
7. The compaction processing equipment for copper clad aluminum wire according to claim 1, characterized in that: One side of each of the two support plates (2) is fixedly connected to a support column (11), and one end of the support column (11) is fixed to the connecting plate (8).