Automatic winding mechanism for inductance coil of converter

Abstract

The utility model belongs to the technical field of converter processing, and relates to an automatic winding mechanism for an inductance coil of a converter. The automatic winding device comprises a mounting table, the side wall of the upper side of the mounting table is fixedly connected with a wire pressing mechanism, the side wall of the upper side of the mounting table is fixedly connected with a guide mechanism, the side wall of the upper side of the mounting table is fixedly connected with a vertical plate, the vertical plate is fixedly connected with an automatic winding mechanism, and the vertical plate is fixedly connected with a material taking mechanism. Two fixing plates are symmetrically and fixedly connected to the side wall of the upper side of the mounting table, the same winding table is fixedly connected to the two fixing plates, a plurality of fixing holes are uniformly formed in the winding table, and a plurality of wire inserting mechanisms are uniformly and fixedly connected to the mounting table. According to the utility model, the full-automatic winding of the inductance coil can be realized, the operation is simple and convenient, the winding efficiency of the inductance coil of the converter is effectively improved, the labor intensity of workers is greatly reduced, and the labor cost of the inductance coil of the converter is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of converter processing and relates to an automatic winding mechanism for an inductor coil of a converter. Background Art

[0002] The converter is a widely used electrical component. The inductor in the converter is an important component of the converter. During the production and processing of the inductor, a winding mechanism is required to wrap the wire around the magnet. The wire and the magnet cooperate with each other to form an inductor.

[0003] When the existing converter inductor winding mechanism is in use, part of the operation process requires the operator to manually adjust the wire to perform winding. This processing method has low processing efficiency and high labor intensity for the operator, resulting in high labor costs for the inductor. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic winding mechanism for an inductor coil of a converter in view of the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A converter inductor automatic winding mechanism comprises a mounting platform, wherein the side wall on the upper side of the mounting platform is fixedly connected with a wire pressing mechanism, the side wall on the upper side of the mounting platform is fixedly connected with a guiding mechanism, the side wall on the upper side of the mounting platform is fixedly connected with a vertical plate, the vertical plate is fixedly connected with an automatic winding mechanism, the vertical plate is fixedly connected with a material picking mechanism, the side wall on the upper side of the mounting platform is symmetrically fixedly connected with two fixed plates, the two fixed plates are fixedly connected with the same winding platform, a plurality of fixing holes are evenly opened on the winding platform, a plurality of wire insertion mechanisms are evenly fixedly connected on the mounting platform, the wire insertion mechanisms are located directly below the fixing holes, and the side wall on the upper side of the winding platform is rotatably connected with a plurality of limiting rollers.

[0007] In the above-mentioned automatic winding mechanism of the converter inductor, the wire pressing mechanism includes two mounting plates symmetrically fixedly connected to the mounting platform, the two mounting plates are fixedly connected with guide rails, the two guide rails are slidably connected with slides, the two slides are fixedly connected with the same mounting frame, the mounting frame is evenly fixedly connected with multiple telescopic cylinders, the output end of the telescopic cylinder is fixedly connected with a wire pressing plate, and a driving mechanism is connected between the mounting platform and the mounting frame.

[0008] In the above-mentioned converter inductor automatic winding mechanism, the guide mechanism includes a fixed block fixedly connected to the mounting table, an L-shaped plate fixedly connected to the fixed block, a fixed shaft fixedly connected to the L-shaped plate, and a guide wheel is rotatably sleeved outside the fixed shaft.

[0009] In the above-mentioned automatic winding mechanism of the converter inductor, the automatic winding mechanism includes a horizontal plate fixedly connected to the vertical plate, a first electric slide rail is fixedly connected to the lower side of the horizontal plate, a first electric slide rail is slidably connected to a first electric slide, a cylinder is fixedly connected to the first electric slide, an output end of the cylinder is fixedly connected to a connecting plate, and a plurality of winders are fixedly connected to the side wall on the lower side of the connecting plate.

[0010] In the above-mentioned converter inductor automatic winding mechanism, the material picking mechanism includes a second electric slide rail fixedly connected to the vertical plate, a second electric slide is slidably connected to the second electric slide rail, a driving cylinder is fixedly connected to the second electric slide, and a plurality of material picking heads are fixedly connected to the side wall on the lower side of the driving cylinder.

[0011] In the above-mentioned automatic winding mechanism of the converter inductor, the driving mechanism includes two rotating shafts rotatably connected to the mounting plate, a motor is fixedly connected to the mounting plate, the output end of the motor is connected to the rotating shaft, pulleys are fixedly sleeved on the outside of the two rotating shafts, the same transmission belt is wound around the outside of the two pulleys, a moving block is fixedly connected to the side wall on the lower side of the mounting frame, and the transmission belt is fixedly connected to the moving block.

[0012] In the above-mentioned automatic winding mechanism for the converter inductor, a protective plate is fixedly connected to the side wall at the lower side of the wire pressing plate, and the specific material of the protective plate is rubber.

[0013] In the above-mentioned converter inductor automatic winding mechanism, the wire insertion mechanism includes an electric push rod fixedly connected to the lower side of the mounting platform, the output end of the electric push rod is fixedly connected to the wire insertion rod, and the diameter of the wire insertion rod is smaller than the aperture of the fixing hole.

[0014] In the above-mentioned automatic winding mechanism for the converter inductor, the material taking head includes a connecting rod fixedly connected to the driving cylinder, and the lower end of the connecting rod is fixedly connected to a magnetic metal column.

[0015] In the above-mentioned converter inductor automatic winding mechanism, a wire clamping groove is provided at the upper end of the wire insertion rod.

[0016] Compared with the existing technology, the advantages of the utility model are:

[0017] The utility model is provided with a wire pressing mechanism, a guide mechanism, an automatic winding mechanism, a material taking mechanism and a wire inserting mechanism. When in use, the wire is guided and limited by the guide wheel on the guide mechanism, so that the wire can smoothly enter under the wire pressing plate, the telescopic cylinder drives the wire pressing plate to move downward to press the wire, the electric push rod drives the wire inserting rod to move back and forth up and down, the first electric slide rail and the cylinder drive the winder to move back and forth up and down and left and right, and the wire inserting rod and the winder cooperate with each other to evenly wind the wire on the magnet ring. After the winding is completed, the material taking mechanism can automatically remove the inductor coil, thereby completing the fully automatic winding of the inductor coil. The operation is simple and convenient, effectively improves the winding efficiency of the converter inductor coil, and greatly reduces the labor intensity of workers, thereby reducing the labor cost of the converter inductor coil.

[0018] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0020] Figure 2 It is the front view of the utility model.

[0021] Figure 3 It is a structural schematic diagram of the utility model in another direction.

[0022] Figure 4 for Figure 1 Schematic diagram of the structure of the medium voltage line mechanism.

[0023] Figure 5 for Figure 1 Schematic diagram of the structure of the automatic winding mechanism.

[0024] Figure 6 for Figure 1 Schematic diagram of the structure of the central plug-in mechanism.

[0025] In the figure: 1. mounting table; 2. vertical plate; 3. fixed plate; 4. winding table; 5. fixed hole; 6. limit roller; 7. mounting plate; 8. guide rail; 9. slide; 10. mounting frame; 11. telescopic cylinder; 12. wire pressing plate; 13. fixed block; 14. L-shaped plate; 15. fixed shaft; 16. guide wheel; 17. cross plate; 18. first electric slide; 19. first electric slide; 20. cylinder; 21. connecting plate; 22. winder; 23. second electric slide; 24. second electric slide; 25. driving cylinder; 26. material taking head; 27. rotating shaft; 28. motor; 29. ​​pulley; 30. transmission belt; 31. moving block; 32. protective plate; 33. electric push rod; 34. plug-in rod; 35. connecting rod; 36. magnetic metal column; 37. wire slot. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings.

[0027] like Figure 1-6 As shown, an automatic winding mechanism for an inductor coil of a converter comprises a mounting platform 1, a wire pressing mechanism is fixedly connected to the side wall on the upper side of the mounting platform 1, a guide mechanism is fixedly connected to the side wall on the upper side of the mounting platform 1, a vertical plate 2 is fixedly connected to the side wall on the upper side of the mounting platform 1, an automatic winding mechanism is fixedly connected to the vertical plate 2, a material picking mechanism is fixedly connected to the vertical plate 2, two fixed plates 3 are symmetrically fixedly connected to the side wall on the upper side of the mounting platform 1, the two fixed plates 3 are fixedly connected to the same winding platform 4, a plurality of fixing holes 5 are evenly opened on the winding platform 4, a plurality of wire insertion mechanisms are evenly fixedly connected to the mounting platform 1, the wire insertion mechanisms are located directly below the fixing holes 5, and a plurality of limiting rollers 6 are rotatably connected to the side wall on the upper side of the winding platform 4.

[0028] In the above embodiment, when in use, the wire is guided and limited by the guide wheel 16 on the guide mechanism, so that the wire can smoothly enter the bottom of the wire pressing plate 12, and the telescopic cylinder 11 drives the wire pressing plate 12 to move downward to press the wire. The electric push rod 33 drives the wire insertion rod 34 to move back and forth up and down, and the first electric slide rail 18 and the cylinder 20 drive the winder 22 to move back and forth up and down and left and right. The wire insertion rod 34 cooperates with the winder 22 to evenly wind the wire on the magnet ring. After the winding is completed, the material taking mechanism can automatically remove the inductor coil, thereby completing the fully automatic winding of the inductor coil. The operation is simple and convenient, which effectively improves the winding efficiency of the converter inductor coil, and greatly reduces the labor intensity of workers, thereby reducing the labor cost of the converter inductor coil.

[0029] The wire pressing mechanism includes two mounting plates 7 symmetrically fixedly connected to the mounting platform 1, guide rails 8 are fixedly connected to the two mounting plates 7, slides 9 are slidably connected to the two guide rails 8, the same mounting frame 10 is fixedly connected to the two slides 9, a plurality of telescopic cylinders 11 are evenly fixedly connected to the mounting frame 10, a wire pressing plate 12 is fixedly connected to the output end of the telescopic cylinder 11, and a driving mechanism is connected between the mounting platform 1 and the mounting frame 10.

[0030] In this embodiment, the wire is guided and limited by the guide wheel 16 on the guide mechanism, so that the wire can smoothly enter under the wire pressing plate 12, and the telescopic cylinder 11 drives the wire pressing plate 12 to move downward to press the wire.

[0031] The guide mechanism comprises a fixed block 13 fixedly connected to the mounting platform 1 , an L-shaped plate 14 fixedly connected to the fixed block 13 , a fixed shaft 15 fixedly connected to the L-shaped plate 14 , and a guide wheel 16 rotatably sleeved on the outer side of the fixed shaft 15 .

[0032] The automatic winding mechanism includes a horizontal plate 17 fixedly connected to the vertical plate 2, a first electric slide rail 18 fixedly connected to the lower side of the horizontal plate 17, a first electric slide 19 slidably connected to the first electric slide rail 18, a cylinder 20 fixedly connected to the first electric slide 19, a connecting plate 21 fixedly connected to the output end of the cylinder 20, and a plurality of winders 22 fixedly connected to the side wall on the lower side of the connecting plate 21.

[0033] In this embodiment, the first electric slide rail 18 and the air cylinder 20 drive the wire winder 22 to move up, down, left, and right, so that the wire can be wound outside the magnet circle.

[0034] The material picking mechanism includes a second electric slide rail 23 fixedly connected to the vertical plate 2, a second electric slide 24 is slidably connected to the second electric slide rail 23, a driving cylinder 25 is fixedly connected to the second electric slide 24, and a plurality of material picking heads 26 are fixedly connected to the side wall at the lower side of the driving cylinder 25.

[0035] In this embodiment, the second electric slide rail 23 and the second electric slide table 24 cooperate with each other to drive the driving cylinder 25 to move. The driving cylinder 25 drives multiple material picking heads 26 to move downward to absorb the inductor coil. The driving cylinder 25 drives the material picking heads 26 to move downward, and the second electric slide rail 23 moves the inductor coil to the specified position to complete the automatic unloading of the inductor coil.

[0036] The driving mechanism includes two rotating shafts 27 rotatably connected to the mounting plate 7, a motor 28 is fixedly connected to the mounting plate 7, an output end of the motor 28 is connected to the rotating shaft 27, a pulley 29 is fixedly sleeved on the outside of the two rotating shafts 27, a same transmission belt 30 is wound around the two pulleys 29, a moving block 31 is fixedly connected to the side wall on the lower side of the mounting frame 10, and the transmission belt 30 is fixedly connected to the moving block 31.

[0037] In the above embodiment, when in use, the motor 28 drives the rotating shaft 27 to rotate, the rotating shaft 27 drives the pulley 29 to rotate, the pulley 29 drives the transmission belt 30 to rotate, the transmission belt 30 drives the moving block 31 to move, and the moving block 31 drives the mounting frame 10 to move, thereby enabling the wire pressing mechanism to be driven.

[0038] A protective plate 32 is fixedly connected to the side wall of the lower side of the wire pressing plate 12 , and the specific material of the protective plate 32 is rubber.

[0039] In this embodiment, the protective plate 32 can prevent the wire pressing plate 12 from causing damage to the wire.

[0040] The plug-in mechanism includes an electric push rod 33 fixedly connected to the lower side of the mounting platform 1 , and an output end of the electric push rod 33 is fixedly connected to a plug-in rod 34 , and the diameter of the plug-in rod 34 is smaller than the aperture of the fixing hole 5 .

[0041] In the above embodiment, the electric push rod 33 is provided to drive the wire insertion rod 34 to move up and down, thereby driving the wire insertion rod 34 to push the wire through the magnet ring.

[0042] The material taking head 26 includes a connecting rod 35 fixedly connected to the driving cylinder 25 , and a magnetic metal column 36 is fixedly connected to the lower end of the connecting rod 35 .

[0043] In this embodiment, the provided magnetic metal column 36 can be adsorbed on the magnet ring, so that the inductor coil can be taken out of the material.

[0044] A wire clamping groove 37 is formed at the upper end of the wire insertion rod 34 .

[0045] In the above embodiment, the wire retaining groove 37 can prevent the wire from being separated from the wire insertion rod 34 .

[0046] The working principle of the utility model is:

[0047] When in use, the wire is guided and limited by the guide wheel 16 on the guide mechanism, so that the wire can smoothly enter the bottom of the wire pressing plate 12, and the telescopic cylinder 11 drives the wire pressing plate 12 to move downward to press the wire, and the electric push rod 33 drives the wire insertion rod 34 to move back and forth up and down, and the first electric slide rail 18 and the cylinder 20 drive the winder 22 to move back and forth up and down and left and right. The wire insertion rod 34 cooperates with the winder 22 to evenly wind the wire on the magnet ring. After the winding is completed, the material taking mechanism can automatically remove the inductor coil, thereby completing the fully automatic winding of the inductor coil. The operation is simple and convenient, which effectively improves the winding efficiency of the converter inductor coil, and greatly reduces the labor intensity of workers and reduces the labor cost of the converter inductor coil.

[0048] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways without departing from the spirit of the present invention.

[0049] Although this article uses the terms 1. mounting table; 2. vertical plate; 3. fixed plate; 4. winding table; 5. fixed hole; 6. limiting roller; 7. mounting plate; 8. guide rail; 9. slide; 10. mounting frame; 11. telescopic cylinder; 12. wire pressing plate; 13. fixed block; 14. L-shaped plate; 15. fixed shaft; 16. guide wheel; 17. cross plate; 18. first electric slide; 19. first electric slide; 20. cylinder; 21. connecting plate; 22. winder; 23. second electric slide; 24. second electric slide; 25. driving cylinder; 26. material picking head; 27. rotating shaft; 28. motor; 29. ​​pulley; 30. transmission belt; 31. moving block; 32. protective plate; 33. protective plate; 34. wire plug rod; 35. connecting rod; 36. magnetic metal column; 37. wire clamping groove, etc. more frequently, it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present invention. Any additional limitations construed by them are contrary to the spirit of the present invention.

Claims

1. A converter inductor automatic winding mechanism, comprising a mounting platform (1), characterized in that: The side wall on the upper side of the mounting platform (1) is fixedly connected to a wire pressing mechanism, the side wall on the upper side of the mounting platform (1) is fixedly connected to a guide mechanism, the side wall on the upper side of the mounting platform (1) is fixedly connected to a vertical plate (2), the vertical plate (2) is fixedly connected to an automatic winding mechanism, the vertical plate (2) is fixedly connected to a material taking mechanism, the side wall on the upper side of the mounting platform (1) is symmetrically fixedly connected to two fixed plates (3), the two fixed plates (3) are fixedly connected to the same winding platform (4), a plurality of fixed holes (5) are evenly opened on the winding platform (4), a plurality of wire insertion mechanisms are evenly fixedly connected to the mounting platform (1), the wire insertion mechanisms are located directly below the fixed holes (5), and the side wall on the upper side of the winding platform (4) is rotatably connected to a plurality of limiting rollers (6).

2. The automatic winding mechanism for the converter inductor according to claim 1, characterized in that: The wire pressing mechanism comprises two mounting plates (7) symmetrically fixedly connected to a mounting platform (1), the two mounting plates (7) are both fixedly connected with guide rails (8), the two guide rails (8) are both slidably connected with slides (9), the two slides (9) are fixedly connected with the same mounting frame (10), the mounting frame (10) is evenly fixedly connected with a plurality of telescopic cylinders (11), the output end of the telescopic cylinder (11) is fixedly connected with a wire pressing plate (12), and a driving mechanism is connected between the mounting platform (1) and the mounting frame (10).

3. The automatic winding mechanism for the converter inductor according to claim 2, characterized in that: The guide mechanism comprises a fixed block (13) fixedly connected to the mounting platform (1), an L-shaped plate (14) fixedly connected to the fixed block (13), a fixed shaft (15) fixedly connected to the L-shaped plate (14), and a guide wheel (16) rotatably sleeved outside the fixed shaft (15).

4. The automatic winding mechanism for the converter inductor according to claim 3, characterized in that: The automatic winding mechanism comprises a horizontal plate (17) fixedly connected to the vertical plate (2); a first electric slide rail (18) is fixedly connected to the lower side of the horizontal plate (17); a first electric slide platform (19) is slidably connected to the first electric slide rail (18); a cylinder (20) is fixedly connected to the first electric slide platform (19); an output end of the cylinder (20) is fixedly connected to a connecting plate (21); and a plurality of winding devices (22) are fixedly connected to the side wall of the lower side of the connecting plate (21).

5. The automatic winding mechanism for the converter inductor according to claim 4, characterized in that: The material picking mechanism comprises a second electric slide rail (23) fixedly connected to the vertical plate (2); a second electric slide platform (24) is slidably connected to the second electric slide rail (23); a driving cylinder (25) is fixedly connected to the second electric slide platform (24); and a plurality of material picking heads (26) are fixedly connected to the side wall at the lower side of the driving cylinder (25).

6. The automatic winding mechanism for the converter inductor according to claim 5, characterized in that: The driving mechanism comprises two rotating shafts (27) rotatably connected to a mounting plate (7), a motor (28) being fixedly connected to the mounting plate (7), an output end of the motor (28) being connected to the rotating shaft (27), a belt pulley (29) being fixedly sleeved on the outside of the two rotating shafts (27), a same transmission belt (30) being wound around the outside of the two belt pulleys (29), a moving block (31) being fixedly connected to the side wall on the lower side of the mounting frame (10), and the transmission belt (30) being fixedly connected to the moving block (31).

7. The automatic winding mechanism for the converter inductor according to claim 6, characterized in that: A protective plate (32) is fixedly connected to the side wall at the lower side of the wire pressing plate (12), and the specific material of the protective plate (32) is rubber.

8. The automatic winding mechanism for the converter inductor according to claim 7, characterized in that: The plug-in mechanism comprises an electric push rod (33) fixedly connected to the lower side of the mounting platform (1), the output end of the electric push rod (33) being fixedly connected to a plug-in rod (34), the diameter of the plug-in rod (34) being smaller than the aperture of the fixing hole (5).

9. The automatic winding mechanism for the converter inductor according to claim 8, characterized in that: The material taking head (26) comprises a connecting rod (35) fixedly connected to the driving cylinder (25), and a magnetic metal column (36) is fixedly connected to the lower end of the connecting rod (35).

10. The automatic winding mechanism for the converter inductor according to claim 9, characterized in that: The upper end of the wire insertion rod (34) is provided with a wire clamping groove (37).

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