Novel LED patch diode

By using protective covers and dimming parts in the LED patch diode, the problem of cumbersome curing steps of protective glue during packaging is solved, operating efficiency and flexibility are improved, and component removal and light color adjustment are achieved.

CN222168422UActive Publication Date: 2024-12-13ZHONGSHAN LVMING LIGHTING TECH CO LTD
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Patent Information

Application Number
CN202420076704.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-13
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

During the packaging process of existing LED patch diodes, the protective glue curing operation steps are complicated, resulting in low packaging efficiency and melt glue covering when repair components are damaged or poorly contacted, which is complicated to operate.

Method used

A new type of LED patch diode is designed, using a protective cover instead of traditional protective glue. Connectors are provided on both sides of the protective cover, fixedly connected to the packaging substrate through the connector, and a light-transmitting port and dimming device are provided. The dimming device includes Translucent film, shaft and connecting rod allow for light color adjustment.

Benefits of technology

The rapid removal of the protective cover is achieved, which improves operating efficiency and component connectivity, reduces packaging steps, saves costs, and improves the flexibility and practicality of LED chip diodes through dimming functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of LED diodes, and discloses a novel LED SMD diode, which comprises a packaging substrate and an element arranged on the packaging substrate, a protective cover is arranged on the packaging substrate, two sides of the protective cover are both provided with connecting pieces, the protective cover is fixedly connected with the packaging substrate through the connecting pieces, and the element is fixedly connected with the packaging substrate through the connecting pieces. A light-transmitting opening is formed in the protective cover in a penetrating mode, the light-transmitting opening is used for transmitting light emitted by the element, and a dimming piece used for changing the illumination color of the diode is arranged on the packaging substrate. According to the novel LED surface-mounted diode provided by the utility model, the protective cover is used for replacing traditional protective glue, and a curing operation step in packaging is omitted, so that the packaging efficiency is improved, and meanwhile, a worker can conveniently carry out maintenance work.
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Description

Technical Field

[0001] The utility model relates to the technical field of LED diodes, in particular to a novel LED chip diode. Background Art

[0002] LED chip diodes are light-emitting diodes packaged using surface mount technology. Unlike traditional plug-in LEDs, the pins of chip LEDs are directly attached to the surface of the circuit board, and their packaging process mainly relies on modern electronic manufacturing technology.

[0003] When packaging LED chip diodes in the prior art, the components are first pasted on the packaging substrate by bonding, then connected by welding, and finally the entire component is covered with protective glue and cured. Although the cured protective glue can support and protect the components, when the internal component connections are damaged or have poor contact, the protective glue needs to be melted before repair. In addition, the use of protective glue for protection adds an extra curing operation step in the process, which reduces the efficiency of LED chip diode packaging.

[0004] Therefore, it is necessary to design a new type of LED chip diode to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a new type of LED chip diode.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A novel LED chip diode comprises a packaging substrate and a component mounted on the packaging substrate, wherein a protective cover is provided on the packaging substrate, connectors are provided on both sides of the protective cover, the protective cover is fixedly connected to the packaging substrate via the connectors, a light-transmitting opening is provided through the protective cover, the light-transmitting opening is used to transmit light emitted by the component, and a dimming component for changing the light color of the diode is provided on the packaging substrate.

[0008] As a preferred technical solution of the utility model, the connecting member includes a connecting plate, a card block, a connecting groove and a card slot, the connecting plate is fixedly connected to the bottom of the protective cover, the card block is fixedly connected to the side wall of the connecting plate, the connecting groove is opened on the packaging substrate, the card slot is opened on the side wall of the connecting groove, and the card slot is adapted to the card block.

[0009] As a preferred technical solution of the utility model, the dimming component includes a plurality of light-transmitting films, a rotating shaft, a plurality of connecting rods and a screw groove, each of the light-transmitting films is fixedly connected to the rotating shaft by a connecting rod, each of the light-transmitting films has a different color, the rotating shaft passes through the protective cover, and the rotating shaft is rotatably connected to the protective cover, and the screw groove is opened on one end of the rotating shaft located outside the protective cover.

[0010] As a preferred technical solution of the utility model, a plurality of the light-transmitting films are arranged at equal intervals in the circumferential direction, and the sizes of the light-transmitting films and the light-transmitting openings are adapted.

[0011] As a preferred technical solution of the utility model, the cross section of the block is a triangular structure.

[0012] As a preferred technical solution of the utility model, a plurality of openings are provided on the packaging substrate.

[0013] The utility model has the following beneficial effects:

[0014] 1. Improve efficiency: When component connectivity problems occur, workers can easily remove the protective cover by pinching both sides of the protective cover to achieve quick and convenient removal. The operation process is convenient and fast, which improves the operating efficiency;

[0015] 2. Increase practicality: The use of light-transmitting film can flexibly change the color of light emitted by the LED chip diode according to the usage scenario, thereby improving the practicality and flexibility of the LED chip diode. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of a new type of LED chip diode proposed by the utility model;

[0017] Figure 2 is a schematic diagram of the cross-sectional structure of the connecting plate;

[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the light-transmitting film.

[0019] In the figure: 1 packaging substrate, 2 component, 3 protective cover, 4 connecting plate, 5 card block, 6 connecting groove, 7 card slot, 8 light-transmitting port, 9 light-transmitting film, 10 rotating shaft, 11 connecting rod, 12 screwing groove, 13 opening. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-3A new type of LED chip diode includes a packaging substrate 1 and a component 2 mounted on the packaging substrate 1. A protective cover 3 is provided on the packaging substrate 1. The protective cover 3 is used to replace the traditional protective glue. On the one hand, it is convenient for the staff to perform multiple operations on the internal component 2. On the other hand, it can also reduce the packaging steps and no curing operation is required, which saves the packaging cost. Connectors are provided on both sides of the protective cover 3. The protective cover 3 is fixedly connected to the packaging substrate 1 through the connector. A light-transmitting port 8 is penetrated through the protective cover 3. The light-transmitting port 8 is used to transmit the light emitted by the component 2. A dimming component for changing the light color of the diode is provided on the packaging substrate 1.

[0022] Reference Figure 2 The connecting piece includes a connecting plate 4, a card block 5, a connecting groove 6 and a card slot 7. The connecting plate 4 is fixedly connected to the bottom of the protective cover 3, the card block 5 is fixedly connected to the side wall of the connecting plate 4, the connecting groove 6 is arranged on the packaging substrate 1, and the card slot 7 is arranged on the side wall of the connecting groove 6. The card slot 7 is adapted to the card block 5. The connecting plate 4 and the card block 5 are both made of elastic plastic. In this way, the fixing of the protective cover 3 can be achieved through the deformation of the connecting plate 4 and the card block 5, which is convenient for the staff to operate and saves the packaging cost.

[0023] Reference Figure 1 and Figure 3 The dimming component includes a plurality of light-transmitting films 9, a rotating shaft 10, a plurality of connecting rods 11 and a screw groove 12. Each light-transmitting film 9 is fixedly connected to the rotating shaft 10 through the connecting rod 11. The color of each light-transmitting film 9 is different. The rotating shaft 10 passes through the protective cover 3, and the rotating shaft 10 is rotatably connected to the protective cover 3. The screw groove 12 is opened on one end of the rotating shaft 10 located outside the protective cover 3. By using the screw groove 12, the staff can rotate the rotating shaft 10 to realize the rotation of the light-transmitting film 9, thereby changing the color of the light and improving the flexibility of the LED chip diode.

[0024] Reference Figure 1 and Figure 3 A plurality of light-transmitting films 9 are arranged at equal intervals in the circumferential direction, and the sizes of the light-transmitting films 9 and the light-transmitting opening 8 are adapted to each other. When the rotating shaft 10 is rotated so that the light-transmitting films 9 of different colors coincide with the light-transmitting opening 8, the light emitted by the device can be made different in color, thereby improving the practicality of the LED chip diode.

[0025] Reference Figure 2 The cross section of the card block 5 is a triangular structure. Under the action of the inclined surface of the card block 5, the connecting groove 6 will squeeze the card block 5, so that the card block 5 and the connecting plate 4 are deformed, and then the card block 5 can be inserted into the card slot 7 to fix the protective cover 3.

[0026] Reference Figure 1 A plurality of openings 13 are provided on the packaging substrate 1 , and the openings 13 play a role in heat dissipation, thereby extending the service life of the component 2 .

[0027] The specific working principle of the utility model is as follows:

[0028] After the component 2 is connected to the packaging substrate 1, the protective cover 3 is covered so that the connecting plate 4 and the card block 5 are inserted into the connecting groove 6 together. The inner side of the connecting groove 6 will squeeze the card block 5, so that the connecting plate 4 and the card block 5 are squeezed and deformed. When the card block 5 is directly opposite to the card slot 7, under the elastic force of the connecting plate 4 and the card block 5, the card block 5 is inserted into the inside of the card slot 7, thereby achieving the fixing effect of the protective cover 3 and ensuring the protection effect of the component 2. When there is a problem with the connectivity between the component 2 and the packaging substrate 1, the staff only needs to pinch the two sides of the protective cover 3 so that the two sides of the protective cover 3 are compressed and deformed, thereby driving the card block 5 to move into the connecting groove 6, and then pull the protective cover 3 upward to realize the removal of the protective cover 3, which is convenient for the staff to operate and improves the packaging efficiency;

[0029] When the LED chip diode is connected to the circuit, it will emit light, and the light will pass through the light-transmitting port 8. Insert a screwdriver or other suitable tool into the screw slot 12, and turn the tool to rotate the shaft 10. The rotation of the shaft 10 drives the connecting rod 11 and the light-transmitting film 9 to rotate. When light-transmitting films 9 of different colors overlap with the light-transmitting port 8, the color of the light transmitted is also different. In this way, the color of the light emitted by the LED chip diode can be adjusted. In this way, the staff can flexibly adjust the light color according to the usage scenario, thereby improving the flexibility and practicality of the LED chip diode.

[0030] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A novel LED chip diode, comprising a packaging substrate (1) and a component (2) mounted on the packaging substrate (1), characterized in that: The packaging substrate (1) is provided with a protective cover (3), both sides of the protective cover (3) are provided with connecting pieces, the protective cover (3) is fixedly connected to the packaging substrate (1) via the connecting pieces, the protective cover (3) is provided with a light-transmitting opening (8) through it, the light-transmitting opening (8) is used to transmit light emitted by the component (2), and the packaging substrate (1) is provided with a dimming element for changing the color of the diode light.

2. A novel LED chip diode according to claim 1, characterized in that: The connecting member comprises a connecting plate (4), a clamping block (5), a connecting groove (6) and a clamping groove (7); the connecting plate (4) is fixedly connected to the bottom of the protective cover (3); the clamping block (5) is fixedly connected to the side wall of the connecting plate (4); the connecting groove (6) is provided on the packaging substrate (1); the clamping groove (7) is provided on the side wall of the connecting groove (6); and the clamping groove (7) is adapted to the clamping block (5).

3. A novel LED chip diode according to claim 1, characterized in that: The dimming element comprises a plurality of light-transmitting films (9), a rotating shaft (10), a plurality of connecting rods (11) and a screw groove (12); each of the light-transmitting films (9) is fixedly connected to the rotating shaft (10) via the connecting rod (11); each of the light-transmitting films (9) has a different color; the rotating shaft (10) passes through the protective cover (3), and the rotating shaft (10) is rotatably connected to the protective cover (3); and the screw groove (12) is provided on one end of the rotating shaft (10) located outside the protective cover (3).

4. A novel LED chip diode according to claim 3, characterized in that: The plurality of light-transmitting films (9) are arranged at equal intervals in the circumferential direction, and the size of the light-transmitting films (9) is adapted to the size of the light-transmitting opening (8).

5. A novel LED chip diode according to claim 2, characterized in that: The cross section of the clamping block (5) is a triangular structure.

6. A novel LED chip diode according to claim 1, characterized in that: The packaging substrate (1) is provided with a plurality of openings (13).