Circumferential distribution mounting mechanism for magnetic shoes
The circumferential distribution installation mechanism addresses inefficiencies in magnetic tile assembly by enabling direct insertion and rotation, improving production efficiency and reducing equipment complexity and cost.
Patent Information
- Application Number
- CN202420866878.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The assembly of magnetic tiles and iron cores in motor rotors is inefficient due to the complex path required by robots to transport and install magnetic tiles, leading to increased equipment cost and reduced production efficiency.
A circumferential distribution installation mechanism comprising a lifting and rotating mechanism, magnetic tile fixture, insertion mechanism, and loading platform, which allows for the direct insertion and rotation of magnetic tiles into the fixture, reducing the need for robot manipulation and simplifying system control.
This mechanism enhances production efficiency by saving time and reducing equipment complexity and cost, while maintaining a compact equipment footprint.
Smart Images

Figure CN222169572U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motor rotor core production, in particular to a circumferential distribution installation mechanism for magnetic tiles. Background Art
[0002] There are two types of motor rotors: inner rotor rotation and outer rotor rotation. In the inner rotor rotation, the core in the middle of the motor is the rotating body, outputting torque (referring to the motor) or receiving energy (referring to the generator). In the outer rotor rotation, the outer body of the motor is the rotating body. Different methods facilitate the application of various occasions.
[0003] At present, in the assembly production of magnetic tiles and iron cores, the magnetic tiles and the iron cores need to be transported separately and finally installed in the assembly station; before the magnetic tiles and the iron cores are assembled, the magnetic tiles need to be installed in a magnetic tile jig, so as to facilitate the subsequent assembly of the magnetic tiles and the iron cores. In the prior art, the magnetic tiles are generally grasped by a robot and then transferred to the magnetic tile jig. Since the shape and structure of the magnetic tile jig are similar to that of the iron core, multiple magnetic tiles need to be installed in the magnetic tile jig, which makes the walking path of the robot more complicated and takes more time, resulting in complex system control of the equipment, thereby greatly increasing the equipment cost and reducing production efficiency; for this reason, we propose a circumferential distribution installation mechanism for magnetic tiles. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a circumferentially distributed installation mechanism for magnetic tiles. By adopting the mechanism, the problems raised in the above-mentioned background technology can be effectively solved.
[0005] The technical solution of the utility model is:
[0006] A magnetic tile circumferential distribution installation mechanism, comprising a lifting and rotating mechanism, a magnetic tile fixture, an insertion mechanism and a loading platform; the lifting and rotating mechanism, the magnetic tile fixture, the insertion mechanism and the loading platform are respectively arranged on a machine platform;
[0007] The lifting and rotating mechanism comprises a first lifting device, a rotating device and an insertion rod; the first lifting device is mounted on the machine platform, the moving end of the first lifting device is connected to the rotating device, and the rotating end of the rotating device is connected to the insertion rod;
[0008] The insertion mechanism comprises a second lifting device and an inserting strip, wherein the moving end of the second lifting device is connected to the inserting strip;
[0009] The magnetic tile fixture is provided with a plurality of mounting holes, and a plug hole is provided in the middle of the magnetic tile fixture; the loading platform is used to receive the magnetic tile, and a sliding hole is provided on the loading platform;
[0010] The second lifting device is used to drive the insertion strip to move in the vertical direction to insert the magnetic tile along the sliding hole into the mounting hole on the magnetic tile fixture; the lifting and rotating mechanism is used to drive the insertion rod to move in the vertical direction to insert into the insertion hole of the magnetic tile fixture to rotate the magnetic tile fixture.
[0011] Furthermore, the lifting and rotating mechanism also includes a first mounting frame, the fixed end of the first mounting frame is fixedly connected to the machine platform, the first lifting device is installed at the bottom of the first mounting frame, the moving end of the first mounting frame is slidably connected to the first slide plate, the moving end of the first lifting device is fixedly connected to the first slide plate, and the fixed end of the first slide plate is fixedly connected to the rotating device.
[0012] Furthermore, the first lifting device adopts a cylinder, and the rotating device adopts a motor.
[0013] Furthermore, the insertion mechanism also includes a second mounting frame, the fixed end of the second mounting frame is fixedly connected to the machine platform, the movable end of the second mounting frame is slidably connected to the second slide plate, the second lifting device is installed on the top of the second mounting frame, the movable end of the second lifting device is fixedly connected to the second slide plate, and the fixed end of the second slide plate is fixedly connected to the insertion strip.
[0014] Furthermore, the second lifting device adopts a cylinder.
[0015] Furthermore, the installation mechanism also includes a base, a turntable and a built-in installation platform, the base is fixedly connected to the machine platform, the turntable is arranged above the base, and the base is connected to the built-in installation platform in the middle of the turntable via a support rod.
[0016] Furthermore, the second mounting frame is fixedly mounted on the built-in mounting platform, and the magnetic tile fixture is mounted on the turntable through a connecting frame.
[0017] The beneficial effects of the utility model are:
[0018] Compared with the prior art, the utility model is provided with a lifting and rotating mechanism, a magnetic tile jig, an insertion mechanism and a loading platform. The magnetic tiles can be inserted from the loading platform into the magnetic tile jig through the insertion mechanism, and then the magnetic tile jig is driven to rotate indexingly through the lifting and rotating mechanism. During the continuous rotation process, the magnetic tile jig is effectively filled with magnetic tiles. The utility model changes the shortcomings of the prior art of using a robot to grab and then transfer and transport to the magnetic tile jig, which not only saves time and improves production efficiency, but also reduces the difficulty of system control of the equipment, thereby reducing the equipment cost. In addition, the installation mechanism is more compactly connected, can reduce the space occupied by the equipment, and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a structural schematic diagram of the lifting and rotating mechanism of the utility model connected to the magnetic tile fixture;
[0021] Figure 3 This is a structural schematic diagram of the insertion mechanism of the utility model connected to the magnetic tile fixture;
[0022] Figure 4 It is a structural schematic diagram of the magnetic tile fixture of the utility model;
[0023] Figure 5 It is a structural schematic diagram of another side of the magnetic tile fixture of the utility model.
[0024] In the figure, 1. lifting and rotating mechanism; 2. magnetic tile fixture; 3. insertion mechanism; 4. loading platform; 5. first lifting device; 6. rotating device; 7. insertion rod; 8. second lifting device; 9. insertion strip; 10. mounting hole; 11. insertion hole; 12. first mounting frame; 13. first slide plate; 14. second mounting frame; 15. second slide plate; 16. turntable; 17. built-in mounting table; 18. rotating device; 19. pushing mechanism; 20. material tray; 21. connecting frame. DETAILED DESCRIPTION
[0025] The specific implementation of the utility model is further described below in conjunction with the accompanying drawings:
[0026] like Figure 1-5 As shown,
[0027] A circumferential distribution installation mechanism for magnetic tiles, comprising a lifting and rotating mechanism 1, a magnetic tile fixture 2, an insertion mechanism 3 and a loading platform 4; the lifting and rotating mechanism 1, the magnetic tile fixture 2, the insertion mechanism 3 and the loading platform 4 are respectively arranged on a machine platform (not shown); the lifting and rotating mechanism 1 comprises a first lifting device 5, a rotating device 6 and an insertion rod 7; the first lifting device 5 is installed on the machine platform, the moving end of the first lifting device 5 is connected to the rotating device 6, and the rotating end of the rotating device 6 is connected to the insertion rod 7; the insertion mechanism 3 comprises a second lifting device 8 and an insertion strip 9, and the moving end of the second lifting device 8 is connected to the insertion strip 9; a plurality of mounting holes 10 are arranged on the magnetic tile fixture 2, and an insertion hole 11 is arranged in the middle of the magnetic tile fixture 2; the loading platform 4 is used to receive the magnetic tile, and a sliding hole is arranged on the loading platform 4 (not shown); the second lifting device 8 is used to drive the insertion strip 9 to move in the vertical direction to insert the magnetic tile along the sliding hole and drop it onto the magnetic tile fixture 2 The magnetic tile fixture 2 is inserted into the installation hole 10; the lifting and rotating mechanism 1 is used to drive the insertion rod 7 to move in the vertical direction and insert it into the insertion hole 11 of the magnetic tile fixture 2 to rotate the magnetic tile fixture 2; in the present embodiment, by providing the lifting and rotating mechanism 1, the magnetic tile fixture 2, the insertion mechanism 3 and the loading platform 4, the magnetic tile fixture 2 is effectively filled with magnetic tiles during the continuous rotation process; the utility model changes the shortcomings of the prior art in which a manipulator is used to grasp and then transfer and transport the magnetic tile to the magnetic tile fixture 2. During the grasping process, the manipulator needs to continuously move back and forth, which consumes more time, while in the present application, it is only necessary to drive the magnetic tile fixture 2 to rotate in an indexing manner through the lifting and rotating mechanism 1, and then directly insert the magnetic tile from the loading platform 4 into the magnetic tile fixture 2 through the insertion mechanism 3, which can save more time and improve production efficiency; in addition, due to the complex walking path of the manipulator, the system control is complex, while the transmission coordination of the cylinder and the motor in the present application makes the system control relatively simple, thereby reducing the equipment cost.
[0028] As a preferred embodiment; the lifting and rotating mechanism 1 also includes a first mounting frame 12, the fixed end of the first mounting frame 12 is fixedly connected to the machine platform, the first lifting device 5 is installed at the bottom of the first mounting frame 12, the moving end of the first mounting frame 12 is slidably connected with a first slide 13, the moving end of the first lifting device 5 is fixedly connected to the first slide 13, and the fixed end of the first slide 13 is fixedly connected to the rotating device 6; it can be understood that the lifting and rotating mechanism 1 can drive the insertion rod 7 to lift and lower, so that it can be disengaged from the magnetic tile fixture 2, the purpose is that after the magnetic tile fixture 2 is fully inserted with magnetic tiles, the insertion rod 7 is separated from the magnetic tile fixture 2, and it can be driven by the turntable 16 to rotate one station, and continue to insert magnetic tiles into another magnetic tile fixture 2; in addition, the insertion rod 7 and the socket 11 can be abutted, there is a certain friction, after the insertion rod 7 is inserted into the socket 11, it can synchronously drive the magnetic tile fixture 2 to rotate; it can also be that the socket 11 is a rhombus structure, and the insertion rod 7 (with a corresponding shape) can directly drive the magnetic tile fixture 2 to rotate after being inserted into the socket 11.
[0029] Specifically, the first lifting device 5 is a cylinder, and the rotating device 6 is a motor.
[0030] As a preferred embodiment; the insertion mechanism 3 also includes a second mounting frame 14, the fixed end of the second mounting frame 14 is fixedly connected to the machine platform, the moving end of the second mounting frame 14 is slidably connected to the second slide plate 15, the second lifting device 8 is installed on the top of the second mounting frame 14, the moving end of the second lifting device 8 is fixedly connected to the second slide plate 15, and the fixed end of the second slide plate 15 is fixedly connected to the insertion strip 9; the insertion strip 9 is a flat structure, which can effectively insert the magnetic tile into the magnetic tile fixture 2.
[0031] Specifically, the second lifting device 8 adopts a cylinder.
[0032] As a preferred embodiment; the mounting mechanism also includes a base (not shown in the figure), a turntable 16 and a built-in mounting platform 17, the base is fixedly connected to the machine platform, the turntable 16 is arranged above the base, and the base is connected to the built-in mounting platform 17 through a support rod and the middle part of the turntable 16; the second mounting frame 14 is fixedly mounted on the built-in mounting platform 17, and the magnetic tile fixture 2 is mounted on the turntable 16 through a connecting frame 21; by providing a turntable 16 and a built-in mounting platform 17, the turntable 16 is also connected to a rotating device 18, and the rotating device 18 can drive the turntable 16 to rotate, and then drive the magnetic tile fixture 2 to rotate, so that the tile insertion operation can be realized while the magnetic tile and the iron core are assembled; in addition, the built-in mounting platform 17 is in a stationary state and does not interfere with the turntable 16. The setting of the built-in mounting platform 17 can effectively install the insertion mechanism 3, so that the connection of this mechanism and this equipment is more compact, and the volume of the equipment is reduced.
[0033] In addition, the installation mechanism is also provided with a pushing mechanism 19 and a material tray 20. The material tray 20 is used to place magnetic tiles. The pushing mechanism 19 can push the magnetic tiles on the material tray 20 to the loading platform 4, thereby realizing subsequent work.
[0034] The working principle of the utility model is as follows: first, the second lifting device 8 is started to drive the insertion strip 9 to descend, and the magnetic tile is inserted downward along the sliding hole until it falls into the mounting hole 10 of the magnetic tile fixture 2. Then, the first lifting device 5 is started to drive the insertion rod 7 to rise and insert it into the insertion hole 11. At this time, the rotating device 6 is started to drive the magnetic tile fixture 2 to rotate one position, and the tile insertion work is continued (the above action is repeated). When inserting the tile again, the entire row of magnetic tiles can be pushed forward one position through the pushing mechanism 19.
[0035] It should be pointed out that the main problems in the prior art are: the walking path of the robot is relatively complex and takes a long time, which makes the system control of the equipment complicated, thereby greatly increasing the equipment cost and reducing the production efficiency;
[0036] Therefore, through the improvement of this application, the shortcomings of the prior art of using a robot to grab and then transfer and transport to the magnetic tile fixture have been changed, which not only saves time and improves production efficiency, but also reduces the difficulty of system control of the equipment, thereby reducing equipment costs. In addition, the installation mechanism is more compactly connected and can reduce the space occupied by the equipment.
[0037] The above implementation modes are merely descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.
Claims
1. A magnetic tile circumferential distribution installation mechanism, comprising a lifting and rotating mechanism, a magnetic tile fixture, an insertion mechanism and a loading platform; the lifting and rotating mechanism, the magnetic tile fixture, the insertion mechanism and the loading platform are respectively arranged on a machine platform; Features: The lifting and rotating mechanism comprises a first lifting device, a rotating device and an insertion rod; the first lifting device is mounted on the machine platform, the moving end of the first lifting device is connected to the rotating device, and the rotating end of the rotating device is connected to the insertion rod; The insertion mechanism comprises a second lifting device and an inserting strip, wherein the moving end of the second lifting device is connected to the inserting strip; The magnetic tile fixture is provided with a plurality of mounting holes, and a plug hole is provided in the middle of the magnetic tile fixture; the loading platform is used to receive the magnetic tile, and a sliding hole is provided on the loading platform; The second lifting device is used to drive the insertion strip to move in the vertical direction to insert the magnetic tile along the sliding hole into the mounting hole on the magnetic tile fixture; the lifting and rotating mechanism is used to drive the insertion rod to move in the vertical direction to insert into the insertion hole of the magnetic tile fixture to rotate the magnetic tile fixture.
2. A magnetic tile circumferential distribution installation mechanism according to claim 1, Features: The lifting and rotating mechanism also includes a first mounting frame, a fixed end of the first mounting frame is fixedly connected to the machine platform, the first lifting device is installed at the bottom of the first mounting frame, the moving end of the first mounting frame is slidably connected to the first slide plate, the moving end of the first lifting device is fixedly connected to the first slide plate, and the fixed end of the first slide plate is fixedly connected to the rotating device.
3. A magnetic tile circumferential distribution installation mechanism according to claim 2, Features: The first lifting device adopts a cylinder, and the rotating device adopts a motor.
4. A magnetic tile circumferential distribution installation mechanism according to claim 3, Features: The insertion mechanism also includes a second mounting frame, a fixed end of the second mounting frame is fixedly connected to the machine platform, a moving end of the second mounting frame is slidably connected to a second slide plate, the second lifting device is installed on the top of the second mounting frame, the moving end of the second lifting device is fixedly connected to the second slide plate, and the fixed end of the second slide plate is fixedly connected to the insertion strip.
5. A magnetic tile circumferential distribution installation mechanism according to claim 4, Features: The second lifting device adopts a cylinder.
6. A circumferential distribution installation mechanism for magnetic tiles according to claim 5, Features: The installation mechanism also includes a base, a turntable and a built-in installation platform. The base is fixedly connected to the machine platform, the turntable is arranged above the base, and the base is connected to the built-in installation platform through a support rod in the middle of the turntable.
7. A magnetic tile circumferential distribution installation mechanism according to claim 6, Features: The second mounting frame is fixedly mounted on the built-in mounting platform, and the magnetic tile fixture is mounted on the turntable through a connecting frame.
