Konjak soaking conveyor capable of achieving automatic continuous work

By designing an automated continuous working konjac immersion conveyor, the inclined chute and hollowed-grid bar platform realizes automatic soaking and transport of konjac, which solves the problems of manual operation dependence and poor equipment stability in the existing technology, and improves processing efficiency and equipment stability.

CN222171206UActive Publication Date: 2024-12-17GUIZHOU TENGJIA ENERGY SAVING EQUIP CO LTD
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Patent Information

Application Number
CN202420771127.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-17
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

The existing konjac processing equipment has problems such as manual operation dependence, uneven water replenishment, and poor equipment stability during the mud washing and peeling process, which affects the processing efficiency and degree of automation.

Method used

An automated continuous working konjac immersion conveyor is designed, including an inclined chute body and a hollow grid strip platform, so as to achieve immersion and transportation through liquid channels, equipped with a material barrier mechanism and an aeration pipe network, and is supported by a submersible sewage pump and rack. Achieve automated immersion and conveying.

Benefits of technology

It realizes automatic large-scale processing of konjac, improves processing efficiency, reduces manual cleaning workload, maintains the cleanliness of the soaking liquid, and enhances the stability of the equipment.

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Abstract

A konjak soaking conveyor capable of achieving automatic continuous work comprises a groove body, and a grid platform is obliquely arranged in the groove body. The starting end of the grid platform extends into the bottom of the starting end of the tank body, and the tail end extends out of the tail end of the tank body; the two sides of the grid platform are erected on the two side walls of the tank body; liquid is introduced into the groove body through a liquid inlet channel, and the tail end part of the grid body platform is exposed out of the liquid level; to-be-cleaned konjak is placed below the liquid level of the position, close to the head end, above the grid platform, and the soaked konjak is conveyed to the tail end from the head end of the grid platform to serve as a discharging area to fall to the next procedure; and a liquid discharge channel is arranged at the bottom of the tank body. The konjak fresh fruit soaking device has the advantages that a large number of konjak fresh fruits can be put into a soaking area at a time, the grid platform moves slowly, the konjak fresh fruits are soaked in water for enough time and then conveyed out slowly, continuous manual putting is not needed, and automation in the true sense is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of konjac processing equipment, in particular to a konjac soaking conveyor that realizes automatic and continuous work. Background Art

[0002] Konjac contains abundant glucomannan, which is a high molecular weight water-soluble dietary fiber with good nutritional and health functions, and is called the seventh nutrient. Konjac flour can be used as a thickener, gelling agent, emulsifier, filler, etc., and is used in the fields of medicine, food, environmental protection, etc. With the recognition of the health functions of konjac, the demand for it is also increasing day by day, so higher requirements are put forward for the production efficiency and automation of konjac processing equipment.

[0003] At present, in the mud washing and peeling process before konjac grinding, fresh konjac is first piled together, and workers first use a water pipe to spray tap water to soften the soil and skin on the surface of the konjac, and let the konjac absorb water in this process; then the konjac is manually sent to a skin washing machine to wash the mud and peel; finally, the konjac is further washed and peeled manually. This method will cause the konjac and the soil on its surface to cause insufficient and uneven water replenishment due to the problem that the tap water is low in temperature and will quickly run off, thereby causing most of the skin and soil to be unable to be softened, seriously affecting the effect of the skin washing machine, and greatly increasing the workload of manual cleaning.

[0004] Chinese utility model patent ZL201220727614.6 discloses a konjak conveying soaking tank, which realizes automation for the konjak soaking process, but this scheme has the following shortcomings: 1, it is also necessary to set a conveyor belt at the front end of the soaking tank to ensure that the konjak fresh fruit is continuously sent into the soaking tank, and it is also necessary to manually operate the conveyor belt to continuously put the konjak fresh fruit, so this scheme cannot be separated from manual work. 2, the mud that falls after the konjak fresh fruit is softened is easily accumulated on the boat-shaped conveyor belt, and it is necessary to stop the machine from time to time to clean it, which increases manual work. 3, the boat-shaped conveyor belt is easily deformed under stress, which also causes the parts such as the support rod supporting the boat-shaped conveyor belt to be deformed, and the whole equipment has poor stability. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a konjac soaking conveyor which can realize automatic and continuous operation, and can realize automatic batch processing of fresh konjac fruit, thereby improving efficiency.

[0006] The utility model is achieved in this way:

[0007] A konjac soaking conveyor for realizing automatic continuous operation, comprising: a trough body, wherein a bar platform is obliquely arranged in the trough body; the starting end of the bar platform extends into the bottom of the starting end of the trough body, and the tail end extends out of the rear end of the trough body;

[0008] Both sides of the grid bar platform are mounted on the two side walls of the trough body;

[0009] The tank body is fed with liquid through a liquid inlet channel, and the tail end of the grid bar platform is exposed above the liquid surface;

[0010] The konjak to be cleaned is placed below the liquid level near the head end above the grid bar platform, and the soaked konjak is transported from the head end of the grid bar platform to the tail end as a discharging area and falls to the next process;

[0011] A liquid discharge channel is arranged at the bottom of the tank body.

[0012] Furthermore, a material blocking mechanism is provided at a position above the bar platform that is not exposed to the liquid surface, to prevent the materials stacked on the bar platform from being transported to the bar platform above the liquid surface without being soaked.

[0013] Furthermore, an aeration pipe network is laid under the grid platform.

[0014] Furthermore, the bottom of the tank body is connected to the drainage channel via a submersible sewage pump with a stirring mechanism.

[0015] Furthermore, the bottom of the trough body is in an inverted cone shape; and the trough body is supported by a frame.

[0016] Furthermore, the starting end of the grid bar platform is tilted upward to form a retaining wall.

[0017] The advantages of the utility model are:

[0018] 1. A large amount of fresh konjac fruit can be put into the soaking area at one time. The grid platform moves slowly, so that the fresh konjac fruit can be soaked in water for a sufficient time and then slowly transported out. There is no need for manual continuous delivery, realizing true automation.

[0019] 2. The grid platform is hollow, and the softened mud will fall through the gaps in the grid into the liquid accumulation area below, keeping the liquid in the immersion area relatively clean, which is conducive to improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0022] Figure 2 It is a schematic diagram of the explosion structure of the utility model.

[0023] Figure 3 It is a schematic diagram of the structure of the grid bar platform in the utility model.

[0024] Figure 4 It is a structural schematic diagram of the grid bar platform and the aeration pipe network in the utility model (excluding one side wall and the driving motor).

[0025] Figure numerals: 1, tank body; 2, bar platform; 3, material retaining mechanism; 4, aeration pipe network; 5, liquid level meter; 11, immersion area; 12, liquid accumulation area; 21, starting end of bar platform; 22, tail end of bar platform; 23, retaining wall; 100, frame. DETAILED DESCRIPTION

[0026] like Figure 1 and Figure 2 As shown, a konjac soaking conveyor realizing automatic continuous operation comprises: a trough body 1, a bar platform 2 is obliquely arranged in the trough body 1; the starting end 21 of the bar platform 2 extends into the bottom of the starting end of the trough body 1, and the tail end 22 extends out of the end of the trough body 1;

[0027] The tank body 1 is fed with liquid through a liquid inlet channel, and the tail end 22 of the grid bar platform 2 is partially exposed above the liquid surface;

[0028] The konjac to be cleaned is placed under the liquid surface near the head end above the grid platform 2, and the soaked konjac is transported from the starting end 21 of the grid platform 2 to the tail end 22 as a discharging area and falls to the next process.

[0029] like Figure 3 As shown, the specific structure of the bar platform 2 refers to a stacked bar propulsion type material conveying platform (including a driving device) in a peristaltic propulsion type drying equipment disclosed in Chinese utility model patent 201910748719.6, wherein the driving shaft in the driving device of the bar platform 2 is mounted on the two side walls of the trough body 1.

[0030] A material blocking mechanism 3 is also provided above the bar platform 2 at a position not exposed to the water surface, to prevent the materials stacked on the bar platform 2 from being transported to the bar platform 2 above the liquid surface without being soaked.

[0031] The starting end 21 of the grid platform 2 is tilted upward to form a retaining wall 23 to prevent the fresh konjac fruit from falling from the gap between the starting end 21 of the grid platform 2 and the starting end wall of the trough body 1 .

[0032] like Figure 4 As shown, an aeration pipe network 4 is also laid under the bar platform 2, which can clean the bar platform 2 to a certain extent. The aeration pipe network 4 can be designed to be linked with the driving device in the bar platform 2, so that the aeration pipe network 4 moves back and forth with the movable bars of the stacked bar propulsion material conveying platform.

[0033] In specific practice, the top of the tank body 1 can be connected to a liquid inlet channel (it can also be directly placed in a water pipe) to allow liquid to enter, and the bottom is connected to a liquid discharge channel (not shown) through a submersible sewage pump with a stirring mechanism.

[0034] In this embodiment, the bottom of the tank body 1 is in an inverted cone shape; the tank body 1 is supported by a frame 100 .

[0035] A liquid level meter 5 is also provided above the grid bar platform 2 for monitoring the liquid level.

[0036] When in use, a large amount of fresh konjac fruit can be put into the soaking area 11 above the grid bar platform 2 at one time, and the stacked bar push-type material conveying platform in the grid bar platform 2 moves slowly, so that the fresh konjac fruit is soaked in water for a sufficient time, and then slowly conveyed to the draining area at the tail end 22 of the grid bar platform 2 until it finally falls from the tail end 22 to the next process, without the need for manual continuous delivery, and achieving true automation. The stacked bar push-type material conveying platform in the grid bar platform 2 is hollow, and the softened mud will fall from the grid bar gap into the liquid accumulation area 12 below the grid bar platform 2, so that the liquid in the soaking area 11 above the grid bar platform 2 remains relatively clean, which is conducive to improving work efficiency.

[0037] It should be noted that the technical solution of the utility model is not limited to konjac slices. The utility model is only used as an example for konjac. In specific practice, it can be applied to other materials such as potatoes and yams.

[0038] The above embodiments and drawings do not limit the product form and style of the present utility model. Any appropriate changes or modifications made by ordinary technicians in the relevant technical field should be deemed to be within the patent scope of the present utility model.

Claims

1. A konjac soaking conveyor that realizes automatic and continuous operation. Features: include: A trough body, wherein a bar platform is obliquely arranged in the trough body; the starting end of the bar platform extends into the bottom of the starting end of the trough body, and the tail end extends out of the rear end of the trough body; Both sides of the grid bar platform are mounted on the two side walls of the trough body; The tank body is fed with liquid through a liquid inlet channel, and the tail end of the grid bar platform is exposed above the liquid surface; The konjak to be cleaned is placed below the liquid level near the head end above the grid bar platform, and the soaked konjak is transported from the head end of the grid bar platform to the tail end as a discharging area and falls to the next process; A liquid discharge channel is arranged at the bottom of the tank body.

2. A konjac soaking conveyor that realizes automated continuous operation as claimed in claim 1, Features: A material blocking mechanism is also provided at a position above the bar platform that is not exposed to the liquid surface, to prevent the materials stacked on the bar platform from being transported to the bar platform above the liquid surface without being soaked.

3. A konjac soaking conveyor that realizes automated continuous operation as claimed in claim 1, Features: An aeration pipe network is also laid under the grid platform.

4. A konjac soaking conveyor that realizes automated continuous operation as claimed in claim 1, Features: The bottom of the tank body is connected to the drainage channel through a submersible sewage pump with a stirring mechanism.

5. A konjac soaking conveyor that realizes automated continuous operation as claimed in claim 1, Features: The bottom of the trough body is in an inverted cone shape; the trough body is supported by a frame.

6. A konjac soaking conveyor that realizes automated continuous operation as claimed in claim 1, Features: The starting end of the grid bar platform is tilted upward to form a retaining wall.