Discharging device for producing iron oxide yellow
By designing a feed discharge device including a conical hopper and a removable filter assembly, the problem of uneven mixing of crushed iron sheets in iron oxide yellow production is solved, and a higher quality iron oxide yellow production is achieved.
Patent Information
- Application Number
- CN202420294350.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-17
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-17
AI Technical Summary
During the production process of iron oxide yellow, the unreacted crushed iron sheet is easily passed through the discharge pipe to enter the next process, and the initial release of materials is unevenly mixed, resulting in product quality problems.
A discharge device including a conical hopper, a vertical pipe, a transverse pipe and a removable filter assembly is designed. The filtered material is reintroduced into the oxidation barrel through the circulation pipe to ensure that the material is fully mixed and is passed through the suction pump and discharge. The material valve controls the discharge process to prevent unreacted materials from entering the next process.
It effectively improves the uniformity of the material during discharge, prevents the unreacted ferrous sheet from entering the next process, thereby improving the product quality of iron oxide yellow.
Smart Images
Figure CN222174016U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of yellow iron oxide production devices, and more specifically relates to a discharge device for producing yellow iron oxide. Background Art
[0002] Iron oxide pigments are produced using the "wet sulfate" oxidation method with ferrous sulfate, iron sheets, and liquid caustic soda as the main raw materials. The entire oxidation process is a three-phase reaction of gas, liquid, and solid. The above reaction is usually carried out in an oxidation barrel, and after the reaction, the material needs to be discharged from the oxidation barrel. However, during the discharge process, the unreacted iron sheet will enter the next process through the discharge pipe, and the materials discharged in the initial stage are unevenly mixed, so it is urgent to improve it. Utility Model Content
[0003] The purpose of the utility model is to solve the technical problems mentioned in the above background technology.
[0004] In order to achieve the above-mentioned purpose, the utility model provides a discharging device for producing yellow iron oxide, comprising an oxidation barrel, a conical discharging hopper is provided at the bottom of the oxidation barrel, a discharging pipe is provided at the bottom of the conical discharging hopper, the discharging pipe comprises a vertical pipe and a horizontal pipe, the vertical pipe and the horizontal pipe are integrally connected by a 90° elbow, a stop valve is provided on the vertical pipe, a detachable filter assembly, a suction pump and a discharge valve are provided on the horizontal pipe in sequence along the flow direction of the medium, a circulation pipe is also connected to the horizontal pipe between the suction pump and the discharge valve, the outlet end of the circulation pipe is connected to the middle part of the barrel body of the oxidation barrel, and is communicated with the inner cavity of the oxidation barrel, and a return valve and a one-way valve are provided on the outlet end of the circulation pipe in sequence along the flow direction of the medium.
[0005] Preferably, the detachable filter assembly comprises a filter cartridge obliquely arranged on the transverse tube, a filter element is inserted and removed in the filter cartridge, and a filter cartridge cover is threadedly connected to the top end of the filter cartridge, which helps to regularly remove the filter element for cleaning and maintenance.
[0006] Preferably, the filter element is a cylindrical filter element made of stainless steel mesh, which has a long service life and is easy to clean.
[0007] Preferably, the barrel body of the oxidation barrel is cylindrical, and the outlet of the circulation pipe is arranged along the tangent direction of the barrel body, which helps to generate swirl of the material in the barrel body, thereby flushing the inner wall of the barrel body to prevent the material from adhering to the inner wall of the barrel body.
[0008] The present invention also includes other devices or components that enable it to be used normally, all of which are conventional technical means in the field; in addition, the devices or components not limited in the present invention all adopt conventional means in the field, such as oxidation barrels, stop valves, circulation pumps, discharge valves, return valves and one-way valves, etc., and technicians in this field can choose their models and installation methods according to actual usage requirements, and clearly understand how to install and control them specifically, which will not be described in detail here.
[0009] The working principle of the utility model is: before discharging the material in the device, first open the stop valve and the return valve and close the discharge valve, turn on the suction pump, so that the material in the conical discharge hopper is filtered by the detachable filter component and then re-enters the oxidation barrel along the circulation pipe, so that the material is fully mixed before discharging, thereby improving the uniformity of material mixing. After the material circulates for 2 to 3 minutes, close the return valve, open the discharge valve, and start discharging, thereby ensuring the uniformity of material mixing. Through the setting of the detachable filter component, it can effectively prevent the unreacted iron scraps from entering the next process, which is helpful to improve the production quality of yellow iron oxide.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the device has a simple structure, is easy to operate, can prevent unreacted scrap iron from entering the next process when discharging, and improves the uniformity of material mixing when discharging. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model in the embodiment;
[0013] Figure 2 Schematic diagram of the top view of the connection structure between the outlet end of the circulation pipe and the barrel body in the embodiment. DETAILED DESCRIPTION
[0014] The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.
[0015] Example
[0016] like Figures 1-2As shown, the present embodiment provides a discharging device for producing yellow iron oxide, comprising an oxidation barrel 1, a conical discharging hopper 2 is provided at the bottom of the oxidation barrel, a discharging pipe 3 is provided at the bottom of the conical discharging hopper, the discharging pipe comprises a vertical pipe and a horizontal pipe, the vertical pipe and the horizontal pipe are integrally connected by a 90° elbow, a stop valve 4 is provided on the vertical pipe, a detachable filter assembly, a suction pump 5 and a discharge valve 6 are provided on the horizontal pipe in sequence along the flow direction of the medium, a circulation pipe 7 is also connected to the horizontal pipe between the suction pump and the discharge valve, the outlet end of the circulation pipe is connected to the middle part of the barrel body of the oxidation barrel, and is communicated with the inner cavity of the oxidation barrel, and a return valve 8 and a one-way valve 9 are provided on the outlet end of the circulation pipe in sequence along the flow direction of the medium.
[0017] Specifically, the detachable filter assembly includes a filter cartridge 10 obliquely arranged on a transverse tube, a filter element 11 is inserted and removed in the filter cartridge, and a filter cartridge cover 12 is threadedly connected to the top of the filter cartridge, which is helpful for regular removal of the filter element for cleaning and maintenance. The filter element is a cylindrical filter element made of stainless steel mesh, which has a long service life and is easy to clean. The barrel body of the oxidation barrel is cylindrical, and the outlet of the circulation pipe is arranged tangentially along the barrel body, which helps to generate swirl of the material in the barrel body, thereby flushing the inner wall of the barrel body to prevent the material from adhering to the inner wall of the barrel body.
[0018] The working principle of the utility model is: before discharging the material in the device, first open the stop valve and the return valve and close the discharge valve, turn on the suction pump, so that the material in the conical discharge hopper is filtered by the detachable filter component and then re-enters the oxidation barrel along the circulation pipe, so that the material is fully mixed before discharging, thereby improving the uniformity of material mixing. After the material circulates for 2 to 3 minutes, close the return valve, open the discharge valve, and start discharging, thereby ensuring the uniformity of material mixing. Through the setting of the detachable filter component, it can effectively prevent the unreacted iron scraps from entering the next process, which is helpful to improve the production quality of yellow iron oxide.
[0019] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A discharge device for producing yellow iron oxide, comprising an oxidation barrel, characterized in that: A conical discharge hopper is provided at the bottom of the oxidation barrel, and a discharge pipe is provided at the bottom of the conical discharge hopper, the discharge pipe includes a vertical pipe and a horizontal pipe, the vertical pipe and the horizontal pipe are integrally connected by a 90° elbow, a stop valve is provided on the vertical pipe, a detachable filter assembly, a suction pump and a discharge valve are provided on the horizontal pipe in sequence along the flow direction of the medium, a circulation pipe is also connected to the horizontal pipe between the suction pump and the discharge valve, the outlet end of the circulation pipe is connected to the middle part of the barrel body of the oxidation barrel, and is communicated with the inner cavity of the oxidation barrel, and a return valve and a one-way valve are provided on the outlet end of the circulation pipe in sequence along the flow direction of the medium.
2. The discharge device for producing yellow iron oxide according to claim 1, characterized in that: The detachable filter assembly comprises a filter cartridge obliquely arranged on the transverse tube, a filter element is inserted and inserted in the filter cartridge, and a filter cartridge cover is threadedly connected to the top end of the filter cartridge.
3. The discharge device for producing yellow iron oxide according to claim 2, characterized in that: The filter element is a cylindrical filter element made of stainless steel mesh.
4. The discharge device for producing yellow iron oxide according to any one of claims 1 to 3, characterized in that: The barrel body of the oxidation barrel is cylindrical, and the outlet of the circulation pipe is arranged along the tangent direction of the barrel body.