Workpiece cleaning device

By introducing a magnetic rotary dial and lifting rotating mechanism into the automotive parts cleaning device, combining high-pressure nozzles and diverting water tanks, the problem of cleaning irregular shape parts is solved, and all-round dirt disengagement is achieved, and cleaning efficiency and quality are improved.

CN222175076UActive Publication Date: 2024-12-17HENAN JINGCHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202323299379.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-05
Publication Date
2024-12-17
Estimated Expiration
2033-12-05

AI Technical Summary

Technical Problem

The existing automotive parts cleaning devices are difficult to effectively clean the four corner areas of irregular shapes, and the manual flushing efficiency is low, which affects the cleaning quality and maintenance efficiency.

Method used

A workpiece cleaning device is designed, including a magnetic suction rotor, lifting and rotating mechanism, combined with a high-pressure nozzle and a diversion water tank, and the parts are flushed in all directions through magnetic suction fixing, lifting and rotating, and control by PLC. The device coordinates the motor operation to achieve efficient dirt removal.

Benefits of technology

It improves the efficiency and quality of automotive parts cleaning, ensures comprehensive cleaning of parts, and enhances safety and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a workpiece cleaning device which comprises a cleaning table, the cleaning table is provided with a storage mechanism and a flushing mechanism, the storage mechanism is provided with two lifting rods, the two lifting rods movably penetrate through the top of the cleaning table, one ends of the two lifting rods are connected with an oil storage table, and the other ends of the two lifting rods are connected with an oil base plate. The device has the beneficial effects that in the working process of the device, firstly, the arranged magnetic type rotating disc can magnetically attract and fix a metal piece, then the second motor can push the workpiece to ascend and descend, the first motor can drive the workpiece to rotate, and the metal piece can be stored in the storage table. The workpiece is lifted into the multiple cleaning intervals from bottom, then the six flow dividing water tanks can wash the workpiece from top to bottom, dirt can be separated from the outer surface of the workpiece from top to bottom, the structure is reasonable, the workpiece cleaning efficiency can be improved, and meanwhile the workpiece cleaning quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts cleaning, in particular to a workpiece cleaning device. Background Art

[0002] In automobile maintenance and overhaul, first of all, it is necessary to disassemble each assembly into parts, and then remove the dirt such as oil, carbon deposits and scale on the parts. Parts cleaning is of great significance: first, cleaning the parts can ensure the aesthetics after reassembly; second, too much dirt makes it impossible to directly observe whether the parts have abnormal wear, cracks, looseness and other safety problems. After cleaning, these problems can be discovered in time, so that corresponding measures can be taken to avoid safety hazards when the car is used. Therefore, automobile parts cleaning occupies an important position in automobile maintenance and overhaul.

[0003] The existing cleaning device has certain drawbacks. Due to the irregular shape of automobile parts, it is impossible to clean the four corners of the automobile parts properly during the cleaning process, thus affecting the cleaning quality. Secondly, the existing manual flushing is inefficient, thus affecting the efficiency of automobile maintenance. Utility Model Content

[0004] In order to solve the above problems, the utility model provides a workpiece cleaning device, which is implemented through the following technical solutions.

[0005] A workpiece cleaning device comprises a cleaning table, wherein the cleaning table is provided with a storage mechanism and a flushing mechanism, wherein the storage mechanism is provided with two lifting rods, wherein the two lifting rods are movably passed through the top of the cleaning table, one end of the two lifting rods is connected to the oil storage table, and the other end is connected to the oil base plate, a first motor is fixedly installed at the bottom of the storage table, an output shaft of the first motor passes through one end of the storage table and is connected to a magnetic turntable, the flushing mechanism is provided with a water injection pipe, one end of the water injection pipe is fixedly connected to a diversion water tank, six water spray pipes are passed through the outer surface of the water spray pipe, and a high-pressure nozzle is installed at one end of each of the two water spray pipes.

[0006] Furthermore, a spray rack is fixedly connected to the outer surface of the cleaning table, one end of the water injection pipe is connected to the center position of the top of the spray rack, and the other end of the water injection pipe is used to connect to a high-pressure water pipe.

[0007] Furthermore, the high-pressure nozzle is a fan-shaped nozzle, and the spraying direction of the high-pressure nozzle is inclined downward by -°.

[0008] Furthermore, a threaded rod is rotatably connected to the center of the inner wall of the washing table, and the threaded rod is threadably matched with the base plate, and one end of the threaded rod is fixedly sleeved with a first bevel gear.

[0009] Furthermore, a second motor is fixedly mounted on the outer surface of the cleaning table, and one end of the second motor output shaft extending into the interior of the cleaning table is connected to a second bevel gear, and the second bevel gear is meshedly connected to the first bevel gear.

[0010] Furthermore, a PLC controller is fixedly installed on the outer surface of the cleaning table, and the first motor and the second motor are electrically connected to the PLC controller through wires.

[0011] The beneficial effect of the utility model is that when the device is working, the magnetic turntable first arranged can magnetically fix the metal parts, then the second motor can push the workpiece to rise and fall, and the first motor can drive the workpiece to rotate, so that the workpiece is lifted from the bottom into multiple cleaning intervals, and then the six diversion water tanks can rinse the workpiece from top to bottom, so that the dirt can be separated from the outer surface of the workpiece from top to bottom. The structure is reasonable, which can improve the efficiency of workpiece cleaning and improve the quality of workpiece cleaning at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 : A structural schematic diagram of a workpiece cleaning device described in the utility model;

[0014] Figure 2 : An internal schematic diagram of the cleaning station of the utility model;

[0015] Figure 3 : Schematic diagram of the connection structure of the water injection pipeline and the high-pressure nozzle described in the utility model.

[0016] The reference numerals are as follows:

[0017] 1. Cleaning table; 101. Spray rack; 102. PLC controller;

[0018] 2. Water injection pipeline; 201. Diversion water tank; 202. Water spray pipe; 203. High-pressure nozzle;

[0019] 3. Lifting rod; 301. Base plate; 302. Storage table;

[0020] 4. a first motor; 401. a magnetic turntable;

[0021] 5. threaded rod; 501. first bevel gear;

[0022] 6. The second motor; 601. The second bevel gear. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-3 As shown, the utility model has the following specific embodiments.

[0025] Example:

[0026] A workpiece cleaning device comprises a cleaning table 1, wherein the cleaning table 1 is provided with a storage mechanism and a flushing mechanism.

[0027] The storage mechanism is provided with two lifting rods 3, which are movable and penetrate the top of the cleaning table 1, one end of the two lifting rods 3 is connected to the oil storage table 302, and the other end is connected to the oil base plate 301;

[0028] A first motor 4 is fixedly installed at the bottom of the storage table 302, and one end of the output shaft of the first motor 4 passes through the storage table 302 and is connected to a magnetic turntable 401;

[0029] The flushing mechanism is provided with a water injection pipe 2, one end of which is fixedly connected to a diversion water tank 201, and six water spray pipes 202 are connected through the outer surface of the water spray pipe 202, and one end of each of the two water spray pipes 202 is installed with a high-pressure nozzle 203.

[0030] By adopting the above technical solution, when using the device, the workpiece is first placed on the magnetic turntable 401, which is made of magnetic material and can magnetically fix metal parts. Then the first motor 4 and the second motor 6 are turned on at the same time. The second motor 6 can push the workpiece up and down, and the first motor 4 can drive the workpiece to rotate. The workpiece is lifted from the bottom into multiple cleaning intervals, so that the six diversion water tanks 201 can rinse the workpiece from top to bottom, so that dirt can be separated from the outer surface of the workpiece from top to bottom. The structure is reasonable, which can improve the efficiency of workpiece cleaning and improve the quality of workpiece cleaning.

[0031] Specifically, the outer surface of the cleaning table 1 is fixedly connected with a spray rack 101, one end of the water injection pipe 2 is connected to the center position of the top of the spray rack 101, and the other end of the water injection pipe 2 is used to connect the high-pressure water pipe;

[0032] The high-pressure nozzle 203 is a fan-shaped nozzle, and the spraying direction of the high-pressure nozzle 203 is inclined downward by 10-15 degrees.

[0033] By adopting the above technical solution, the water injection pipe 2 can be externally connected to a high-pressure water pipe, so that high-pressure water is input into the connected diversion water tank 201 through the water injection pipe 2. The diversion water tank 201 diverts the high-pressure water into the six water spray pipes 202, and then sprays it out through six high-pressure nozzles 203 respectively. Among them, the high-pressure nozzle 203 adopts a fan-shaped nozzle. The six high-pressure nozzles 203 are used in combination to spray water in a circular manner, which is convenient for washing the workpiece without dead angles. Among them, the spray direction of the high-pressure nozzle 203 is tilted downward, which is convenient for washing the workpiece from top to bottom and removing dirt.

[0034] Specifically, a threaded rod 5 is rotatably connected to the center of the inner wall of the cleaning table 1, and the threaded rod 5 is threadedly matched with the base plate 301, and one end of the threaded rod 5 is fixedly sleeved with a first bevel gear 501;

[0035] A second motor 6 is fixedly mounted on the outer surface of the cleaning table 1 . One end of the output shaft of the second motor 6 extending into the interior of the cleaning table 1 is connected to a second bevel gear 601 , and the second bevel gear 601 is meshedly connected to the first bevel gear 501 .

[0036] By adopting the above technical solution, the workpiece can be driven to be lifted and lowered, that is, the second motor 6 can drive the second bevel gear 601 to rotate, the second bevel gear 601 can drive the meshing first bevel gear 501 to rotate, the first bevel gear 501 can drive the threaded rod 5 to rotate, the threaded rod 5 can drive the threaded base plate 301 to be lifted and lowered, the base plate 301 drives the storage table 302 to be lifted and lowered through the two connected lifting rods 3, the storage table 302 can drive the magnetic turntable 401 rotating on the top to be lifted and lowered, and then drive the workpiece on the magnetic turntable 401 to be lifted and lowered, so that the workpiece can be lifted and lowered to the cleaning area for rinsing.

[0037] Specifically, a PLC controller 102 is fixedly installed on the outer surface of the cleaning table 1, and the first motor 4 and the second motor 6 are electrically connected to the PLC controller 102 through wires.

[0038] By adopting the above technical solution, the PLC controller 102 can control the operation of the first motor 4 and the second motor 6, so as to facilitate the control device to rotate and lift, and then facilitate the control of the workpiece to be cleaned.

[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A workpiece cleaning device, comprising a cleaning table (1), characterized in that: The cleaning table (1) is provided with a storage mechanism and a flushing mechanism. The storage mechanism is provided with two lifting rods (3), the two lifting rods (3) are movably connected to the top of the cleaning table (1), one end of the two lifting rods (3) is connected to the oil storage table (302), and the other end is connected to the oil base plate (301); A first motor (4) is fixedly mounted on the bottom of the storage platform (302); an output shaft of the first motor (4) passes through one end of the storage platform (302) and is connected to a magnetic turntable (401); The flushing mechanism is provided with a water injection pipe (2), one end of which is fixedly connected to a diversion water tank (201), six water spray pipes (202) are connected through the outer surface of the water spray pipe (202), and one end of each of the two water spray pipes (202) is provided with a high-pressure nozzle (203).

2. A workpiece cleaning device according to claim 1, characterized in that: The outer surface of the cleaning table (1) is fixedly connected to a spray rack (101), one end of the water injection pipe (2) penetrates and is connected to the center position of the top of the spray rack (101), and the other end of the water injection pipe (2) is used to connect to a high-pressure water pipe.

3. A workpiece cleaning device according to claim 1, characterized in that: The high-pressure nozzle (203) is a fan-shaped nozzle, and the spraying direction of the high-pressure nozzle (203) is inclined downward by 10-15 degrees.

4. A workpiece cleaning device according to claim 1, characterized in that: A threaded rod (5) is rotatably connected to the center of the inner wall of the cleaning table (1), and the threaded rod (5) is threadably matched with the base plate (301), and one end of the threaded rod (5) is fixedly sleeved with a first bevel gear (501).

5. A workpiece cleaning device according to claim 4, characterized in that: A second motor (6) is fixedly mounted on the outer surface of the cleaning table (1); one end of the output shaft of the second motor (6) extending into the interior of the cleaning table (1) is connected to a second bevel gear (601); and the second bevel gear (601) is meshedly connected to the first bevel gear (501).

6. A workpiece cleaning device according to claim 5, characterized in that: A PLC controller (102) is fixedly mounted on the outer surface of the cleaning table (1), and the first motor (4) and the second motor (6) are both electrically connected to the PLC controller (102) via electric wires.

Citation Information

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