Waste gas exhaust device on dry compounding machine

By installing the exhaust gas discharge device on the dry recombination machine in the printing workshop, the exhaust gas discharge pipeline and support frame collect and discharge irritating odors, the odor pollution problem generated by the dry recombination machine is solved, and the workshop air quality and working environment comfort is improved. And reduce vibration and wear by flexible mounting sleeves and seals.

CN222175325UActive Publication Date: 2024-12-17DEYU NEW MATERIAL TECH (CHONGQING) CO LTD
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Patent Information

Application Number
CN202420889965.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-17
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The irritating odor generated by the dry composite machine in the printing workshop pollutes the workshop air, reduces the comfort of the working environment, and poses a potential threat to the health of the staff.

Method used

Design an exhaust gas discharge device on the dry recombination machine, including exhaust gas discharge pipelines and support frames, collect exhaust gas through the air collecting hood and discharge it out of the factory through the exhaust fan, and use flexible installation sleeves and sealing rings to reduce vibration and friction to ensure the stability of the pipeline and sealing.

Benefits of technology

Effectively remove the irritating odors generated by the dry recombination machine, ensure the workshop air quality and working environment comfort, reduce vibration and wear caused by exhaust, and improve the stability and aesthetics of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of workshop deodorization, in particular to a waste gas exhaust device on a dry compound machine, which comprises a waste gas exhaust pipeline and a support frame, a gas collecting hood is arranged at the top of each dry compound machine, a gas inlet of the waste gas exhaust pipeline is connected with the gas collecting hood, and a gas outlet of the waste gas exhaust pipeline is positioned outside a workshop and is connected with an exhaust fan; the waste gas discharge pipeline comprises a header pipe and a plurality of branch pipes, the header pipe is fixed on the wall top, one end of each branch pipe is connected with the gas-collecting hood, the other end of each branch pipe is connected with the header pipe, and the support frame is also provided with a mounting assembly for fixing the branch pipes; the installation assembly comprises two limiting rods and a pressing plate arranged on the two limiting rods in a sliding mode, the two limiting rods and the pressing plate form an installation channel, the branch pipe penetrates through the installation channel and is locked through the pressing plate, and rubber pads are further arranged on the side walls, making contact with the branch pipe, of the limiting rods and the pressing plate. The utility model can solve the problem that the air quality of a workshop and the comfort level of a working environment are reduced due to pungent smell generated by the working of printing equipment in the printing workshop.
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Description

Technical Field

[0001] The utility model relates to the technical field of workshop deodorization, in particular to an exhaust gas discharge device on a drying machine. Background Art

[0002] Printing workshops mainly use various printing equipment to copy designed graphic information onto various substrates such as paper, plastic, and fabric to achieve large-scale and standardized printing production; among them, printing equipment includes dry laminating machines, pad printing machines, screen printing machines, offset printing machines, flexographic printing machines, gravure printing machines, UV printing machines, etc. These equipment may produce some irritating odors under certain conditions and processing. For example, the main function of a dry laminating machine is to bond different materials together with adhesives. The process involves the coating, drying, and final lamination of adhesives. This series of process steps usually releases a variety of volatile organic compounds (VOCs), including but not limited to solvent components in solvent-based adhesives, by-products produced by thermal reactions, and incompletely cured adhesive components; and these VOCs often have irritating odors, which will pollute the air in the workshop, reduce the comfort of the working environment, and even pose a potential threat to the health of workers. Therefore, in response to the pungent odor produced by the dry duplication machine, our company installed a set of exhaust gas emission devices in the original workshop to effectively exhaust the pungent odor in the printing workshop to ensure the air quality and sanitary environment of the factory. Utility Model Content

[0003] The utility model provides an exhaust gas exhaust device on a dry laminating machine, which can solve the problem that the irritating odor generated by the operation of printing equipment in a printing workshop reduces the air quality of the workshop and the comfort level of the working environment.

[0004] This application provides the following technical solutions:

[0005] A waste gas discharge device on a dryer comprises a waste gas discharge pipeline and a support frame, wherein an air collecting hood is arranged on the top of each dryer, an air inlet of the waste gas discharge pipeline is connected to the air collecting hood, and an air outlet of the waste gas discharge pipeline is located outside the factory building and is connected to an exhaust fan; the waste gas discharge pipeline comprises a main pipe and a plurality of branch pipes, the main pipe is fixed on the top of the wall, one end of each branch pipe is connected to the air collecting hood, and the other end is connected to the main pipe, and an installation component for fixing the branch pipe is also arranged on the support frame; the installation component comprises two limit rods and a pressure plate slidably arranged on the two limit rods, the two limit rods and the pressure plate form an installation channel, the branch pipe passes through the installation channel and is locked by the pressure plate, and rubber pads are also arranged on the side walls where the limit rods, the pressure plate and the branch pipe are in contact.

[0006] Beneficial effects:

[0007] 1. By setting a gas collecting hood on the top of each dryer, it is helpful to collect the exhaust gas generated when the dryer is working. The exhaust gas in the gas collecting hood is discharged out of the factory through the exhaust gas discharge pipeline through the exhaust fan, and the exhaust gas is treated outside the factory and then discharged into the atmosphere. The irritating odor generated by the dryer when working can be discharged in time and effectively, thereby ensuring the air quality of the factory and the comfort of the working environment.

[0008] 2. By arranging the installation components on the support frame to fix the branch pipe, the stability of the branch pipe connection can be ensured, and the slight shaking or abnormal noise caused by the vibration during ventilation can be reduced. In addition, after the branch pipe is fixed, it can also support the main pipe and improve the stability of the main pipe installation.

[0009] 3. The pressure plate is slidably set on two limit rods, which can be adjusted according to the size of the branch pipe, and the installation and fixing method is simple; in addition, rubber pads are set on the side walls where the limit rod, the pressure plate and the branch pipe are in contact, which can play a buffering and protective role, thereby reducing friction and wear, and also reducing the problem of branch pipe vibration caused by ventilation.

[0010] Furthermore, the support frame includes a crossbeam and a column, and a triangular auxiliary bracket is also arranged on one side of the crossbeam close to the gas collecting hood, and the mounting assembly is arranged on the auxiliary bracket.

[0011] Beneficial effects: By arranging an auxiliary bracket on the support frame, the interference problem caused by the support frame being too close to the drying machine can be reduced; arranging a triangular auxiliary bracket is beneficial to improving the stability and strength of the bracket.

[0012] Furthermore, the branch pipe includes a horizontal pipe section and a vertical pipe section, and the mounting assembly is used to fix the horizontal pipe section; the horizontal pipe section is connected to the air collecting hood through a bellows.

[0013] Beneficial effects: The bellows has great flexibility and ductility. The bellows is arranged at the connection between the gas collecting hood and the horizontal pipe section, which is convenient for installation and adjustment of the orientation, and is also conducive to ensuring the sealing of the installation.

[0014] Furthermore, the exhaust gas emission pipeline is installed on the top of the factory building, and a suspended ceiling is also provided on the top of the wall of the factory building; the main pipe is located between the top of the wall and the suspended ceiling, and is fixed on the top of the wall by a mounting frame, and the vertical pipe section of the branch pipe passes through the suspended ceiling and is connected to the main pipe.

[0015] Beneficial effects: Setting the main pipe between the wall top and the ceiling is conducive to ensuring the aesthetics of the factory building, and is convenient for installing the main pipe on the wall top, which can reduce the number of support frames and the factory space occupied by the support frames, and the layout is more reasonable.

[0016] Furthermore, a flexible installation sleeve is provided at the connection between the vertical pipe section and the suspended ceiling. The installation sleeve includes an inner sleeve and an outer sleeve with a T-shaped longitudinal section. The T-shaped horizontal edges of the inner sleeve and the outer sleeve are fixedly connected to the suspended ceiling; the outer sleeve is sleeved on the inner sleeve and threadedly connected to the outer wall of the inner sleeve. A rubber layer is provided on the inner wall of the inner sleeve. The vertical pipe section passes through the inner sleeve and the outer sleeve, and the inner sleeve is fixed to the vertical pipe section under the action of the outer sleeve.

[0017] Beneficial effects:

[0018] 1. The vertical pipe section is fixed to the installation hole of the suspended ceiling through a flexible installation sleeve. Compared with the rigid flange connection structure, the flexible installation sleeve can play a certain shock-absorbing role, thereby reducing the friction or abnormal noise caused by vibration, and reducing the impact of branch pipe vibration on the suspended ceiling.

[0019] 2. By arranging a rubber layer on the inner wall of the inner sleeve, on the one hand, the vibration of the vertical pipe section caused by ventilation can be further reduced, which plays a role of buffering protection. On the other hand, the friction between the inner sleeve and the outer wall of the vertical pipe section can be increased, thereby improving the stability of the connection between the installation sleeve and the vertical pipe section.

[0020] 3. By putting the outer sleeve on the inner sleeve and connecting it with the inner sleeve by thread, the outer sleeve is used to squeeze the inner sleeve so that it is tightly held with the vertical pipe section. The connection method is simple and has high strength, and the connection strength between the inner sleeve and the vertical pipe section and between the inner sleeve and the outer sleeve can be ensured at the same time.

[0021] Furthermore, sealing rings are provided on the end surfaces of the inner sleeve and the outer sleeve that are in contact with the vertical pipe section.

[0022] Beneficial effect: By setting the sealing ring, the sealing performance between the vertical pipe section and the end of the casing can be ensured, and the shock absorbing effect can be further achieved.

[0023] Furthermore, rubber rings are provided on the end surfaces of the inner sleeve and the outer sleeve that are in contact with the horizontal surface of the suspended ceiling.

[0024] Beneficial effect: The rubber ring can reduce the wear between the sleeve and the ceiling, and seal the gap between the sleeve and the ceiling installation hole, thereby ensuring the sealing of the pipeline installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front view of the interior of the factory building of the utility model;

[0026] Figure 2 It is a left view inside the factory building of the utility model;

[0027] Figure 3 for Figure 2 A schematic diagram of the structure of the installed components;

[0028] Figure 4 for Figure 1 Schematic diagram of the structure of the installed casing. DETAILED DESCRIPTION

[0029] The following is further described in detail through specific implementation methods:

[0030] The marks in the drawings of the specification include: support frame 1, column 11, beam 12, main pipe 2, branch pipe 21, horizontal pipe section 211, corrugated pipe 2110, vertical pipe section 212, mounting frame 3, auxiliary bracket 4, mounting assembly 5, limit rod 51, pressure plate 52, rubber pad 512, mounting sleeve 6, inner sleeve 61, rubber layer 611, outer sleeve 62, sealing ring 63, rubber ring 64, factory building 100, suspended ceiling 101, dryer 200, and gas collecting hood 201.

[0031] Embodiment 1

[0032] like Figure 1-2 As shown, a waste gas discharge device on a dryer includes a waste gas discharge pipeline and a support frame 1. A gas collecting hood 201 is provided on the top of each dryer 200. The air inlet of the waste gas discharge pipeline is connected to the gas collecting hood 201, and the air outlet of the waste gas discharge pipeline is located outside the factory building 100 and is connected to an exhaust fan (not shown in the figure). Specifically, a plurality of dryers 200 are usually placed in the factory building 100 at the same time. This embodiment takes the installation of two dryers 200 as an example. The gas collecting hood 201 is fixed above the frame of the dryer 200 by bolts. When in use, the exhaust gas in the gas collecting hood 201 is discharged outside the factory building 100 through the waste gas discharge pipeline by the exhaust fan, and the waste gas is treated outside the factory building 100 and then discharged into the atmosphere, so as to timely and effectively discharge the irritating odor generated by the dryer 200 when working, so as to ensure the air quality of the factory building and the comfort of the working environment.

[0033] The exhaust gas emission pipeline includes a main pipe 2 and several branch pipes 21. In actual use, multiple branch pipes 21 can be set on the air collecting hood 201 of each dryer 200; the main pipe 2 is fixed on the top of the wall, one end of each branch pipe 21 is connected to the air collecting hood 201, and the other end is connected to the main pipe 2; specifically in this embodiment, the exhaust gas emission pipeline is installed on the top of the factory building 100, and the top of the wall of the factory building 100 is also provided with a suspended ceiling 101, the main pipe 2 is located between the top of the wall and the suspended ceiling 101, and is fixed to the top of the wall through a mounting frame 3.

[0034] like Figure 2 As shown, the support frame 1 includes a crossbeam 12 and a column 11. The crossbeam 12 is arranged along the length direction of the plurality of drying machines 200, and a triangular auxiliary bracket 4 is fixed by bolts on one side of the crossbeam 12 close to the gas collecting hood 201. A mounting assembly 5 is fixed on the auxiliary bracket 4 by bolts. The mounting assembly 5 is used to fix the branch pipe 21. Figure 3As shown, the mounting assembly 5 includes two limit rods 51 and a pressure plate 52 slidably arranged on the two limit rods 51. The two limit rods 51 and the pressure plate 52 form a mounting channel. The branch pipe 21 passes through the mounting channel and is locked by the pressure plate 52. Specifically, the limit rod 51 is a threaded rod, and the pressure plate 52 is locked by screwing a nut. Rubber pads 512 are also arranged on the side walls where the limit rods 51 and the pressure plate 52 contact the branch pipe 21. The rubber pads 512 can play a role of buffering protection, thereby reducing friction and wear, and at the same time can also reduce the problem of vibration of the branch pipe 21 caused by exhaust.

[0035] The branch pipe 21 of this embodiment includes a horizontal pipe section 211 and a vertical pipe section 212. The horizontal pipe section 211 is connected to the gas collecting hood 201 through a corrugated pipe 2110. The mounting assembly 5 is used to fix the horizontal pipe section 211. The vertical pipe section 212 passes through the ceiling 101 and is connected to the main pipe 2. A flexible mounting sleeve 6 is also provided at the connection between the vertical pipe section 212 and the ceiling 101. Figure 4 As shown, the flexible installation sleeve 6 is a nylon sleeve, and the installation sleeve 6 includes an inner sleeve 61 and an outer sleeve 62 with a T-shaped longitudinal section. The T-shaped horizontal edges of the inner sleeve 61 and the outer sleeve 62 are fixedly connected to the ceiling 101 by bolts; the outer sleeve 62 is sleeved on the inner sleeve 61 and is threadedly connected to the outer wall of the inner sleeve 61, and a rubber layer 611 is provided on the inner wall of the inner sleeve 61. The vertical pipe section 212 passes through the inner sleeve 61 and the outer sleeve 62, and the inner sleeve 61 and the vertical pipe section 212 are fixed under the action of the outer sleeve 62; the end surfaces of the inner sleeve 61 and the outer sleeve 62 that contact the vertical pipe section 212 are also provided with sealing rings 63, and the end surfaces of the inner sleeve 61 and the outer sleeve 62 that contact the horizontal surface of the ceiling 101 are provided with rubber rings 64.

[0036] The present application uses a flexible installation sleeve 6 to fix the vertical pipe section 212 on the installation hole of the suspended ceiling 101. Compared with the rigid flange connection structure, the flexible installation sleeve 6 can play a certain shock-absorbing role, thereby reducing the friction or abnormal noise caused by vibration, and can effectively reduce the tiny vibrations and wear on the suspended ceiling 101 caused by the vibration of the branch pipe 21, thereby improving the installation strength and service life; in addition, the provision of a sealing ring 63 can not only ensure the sealing between the vertical pipe section 212 and the end of the sleeve, but also further play a shock-absorbing role; the provision of a rubber ring 64 can reduce the wear between the sleeve and the suspended ceiling 101, and at the same time seal the gap between the sleeve and the installation hole of the suspended ceiling 101 to ensure the sealing of the pipeline installation.

[0037] The above is only an embodiment of the utility model. The utility model is not limited to the field involved in this implementation case. The common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A waste gas discharge device on a dry compound machine, characterized in that: It includes an exhaust gas emission pipeline and a support frame. An air collecting hood is arranged on the top of each dryer. The air inlet of the exhaust gas emission pipeline is connected to the air collecting hood. The air outlet of the exhaust gas emission pipeline is located outside the factory building and is connected to an exhaust fan. The exhaust gas emission pipeline includes a main pipe and several branch pipes. The main pipe is fixed on the top of the wall. One end of each branch pipe is connected to the air collecting hood, and the other end is connected to the main pipe. An installation component for fixing the branch pipe is also arranged on the support frame. The installation component includes two limit rods and a pressure plate slidably arranged on the two limit rods. The two limit rods and the pressure plate form an installation channel. The branch pipe passes through the installation channel and is locked by the pressure plate. Rubber pads are also arranged on the side walls where the limit rods, the pressure plate and the branch pipe are in contact.

2. The exhaust gas discharge device on a dryer according to claim 1, characterized in that: The support frame includes a crossbeam and a column. A triangular auxiliary bracket is also arranged on one side of the crossbeam close to the gas collecting hood, and the mounting assembly is arranged on the auxiliary bracket.

3. The exhaust gas discharge device on a dryer according to claim 2, characterized in that: The branch pipe includes a horizontal pipe section and a vertical pipe section, and the mounting assembly is used to fix the horizontal pipe section; the horizontal pipe section is connected to the gas collecting hood through a corrugated pipe.

4. The exhaust gas discharge device on a dryer according to claim 3, characterized in that: The exhaust gas emission pipeline is installed on the top of the factory building, and a suspended ceiling is also provided on the top of the wall of the factory building; the main pipe is located between the top of the wall and the suspended ceiling, and is fixed on the top of the wall by a mounting frame, and the vertical pipe section of the branch pipe passes through the suspended ceiling and is connected to the main pipe.

5. The exhaust gas discharge device on a dryer according to claim 4, characterized in that: A flexible installation sleeve is also provided at the connection between the vertical pipe section and the suspended ceiling. The installation sleeve includes an inner sleeve and an outer sleeve with a T-shaped longitudinal section. The T-shaped horizontal edges of the inner sleeve and the outer sleeve are fixedly connected to the suspended ceiling; the outer sleeve is sleeved on the inner sleeve and threadedly connected to the outer wall of the inner sleeve. A rubber layer is provided on the inner wall of the inner sleeve. The vertical pipe section passes through the inner sleeve and the outer sleeve, and the inner sleeve is fixed to the vertical pipe section under the action of the outer sleeve.

6. The exhaust gas discharge device on a dryer according to claim 5, characterized in that: The end surfaces of the inner sleeve and the outer sleeve contacting the vertical pipe section are also provided with sealing rings.

7. The exhaust gas discharge device on a dryer according to claim 6, characterized in that: The end surfaces of the inner sleeve and the outer sleeve that are in contact with the horizontal surface of the suspended ceiling are provided with rubber rings.