Cutting mechanism for metal product production
By designing a metal product cutting mechanism integrating saw blade cutting and grinding wheel treatment, the edge curling problem caused by saw cutting is solved, production efficiency is improved and staff safety is ensured.
Patent Information
- Application Number
- CN202420682760.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-03
AI Technical Summary
Saw cutting metal products often leads to curling of metal raw materials, increasing production costs and posing a threat to the safety of staff.
A cutting mechanism for metal products production is designed, including protection cabinet, cutting assembly and linkage assembly. The motor-driven saw blade cutting and grinding wheel are combined to achieve high-speed cutting and instant grinding of metal plates, and subsequent separate grinding is cancelled. Process.
Improve work efficiency, avoid the damage to the staff caused by the curling of metal plates after cutting, and reduce production costs.
Smart Images

Figure CN222176107U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of metal product production, relates to metal cutting technology, and specifically is a cutting mechanism for metal product production. Background Art
[0002] The production process of metal products mainly includes: raw material preparation, raw material cutting, surface treatment, welding and other processes. Among them, raw material cutting is a key process link, which is used to cut raw materials or semi-finished products into the required size and shape. The existing common cutting methods include: saw cutting, flame cutting, plasma cutting, laser cutting, etc. Among them, saw cutting uses a high-speed rotating saw blade to cut the raw material. This is a relatively common cutting method that is suitable for a variety of metal materials.
[0003] During the saw cutting process, uneven stress distribution of the raw materials, tool wear, improper cutting speed or material properties can easily cause curling on the surface of the cut metal raw materials. These curling on the surface of the metal raw materials seriously affect the subsequent product production process. Therefore, after metal cutting, the cut raw materials need to be polished, which greatly increases the production cost. In addition, it is very easy for workers to be cut when handling the cut raw materials, endangering their lives.
[0004] Therefore, the utility model provides a cutting mechanism for producing metal products. Utility Model Content
[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a cutting mechanism for metal product production, which solves the problem of curling on the surface of metal raw materials after the metal cutting process.
[0006] To achieve the above-mentioned purpose, according to the embodiment of the first aspect of the utility model, a cutting mechanism for metal product production is provided, comprising: a protection cabinet, a cutting assembly and a linkage assembly are arranged inside the protection cabinet; a motor is installed outside the protection cabinet;
[0007] The cutting assembly comprises a driving shaft and a power gear, one end of the driving shaft is coaxially connected to the motor output shaft, and the other end is fixedly connected to a saw blade;
[0008] The linkage assembly comprises a driven gear 1, a driven shaft 1 and a driven shaft 2, wherein the driven gear 1 is meshed with the power gear; the driven shaft 1 is fixedly connected with a bevel gear 1; the bevel gear 1 is meshed with the bevel gear 2; the bevel gear 2 is coaxially connected with the driven shaft 2, one end of the driven shaft 2 is slidably connected with a telescopic rod, and the telescopic rod is fixedly connected with a grinding wheel;
[0009] The linkage assembly also includes a driven gear 2 and a linkage rack, and the driven gear 2 is meshed with the power gear and the linkage rack respectively; one side of the linkage rack is fixedly connected to a sliding plate 1, and the other side is fixedly connected to a sliding plate 2; at least one clamping platform is arranged on the sliding plate 2, and a plurality of connecting blocks are fixedly connected to the clamping platform.
[0010] Preferably, the protection cabinet comprises a back plate and a front plate, wherein a slide groove 1 and a slide groove 2 are respectively provided on the back plate and the front plate, wherein the slide plate 1 is slidably connected to the slide groove 1, and the slide plate 2 is slidably connected to the slide groove 2.
[0011] Preferably, the diameter of the second driven gear is larger than the diameter of the power gear.
[0012] Preferably, a spring is sleeved at the connection between the telescopic rod and the driven shaft.
[0013] Preferably, the protection cabinet further comprises a bottom plate, on which a waste collection box is placed.
[0014] Preferably, the protection cabinet further includes a top plate, and the second driven shaft is vertically connected to the top plate.
[0015] Preferably, a sliding block is provided between the sliding plate 1 and the sliding groove 1, and between the sliding plate 2 and the sliding groove 2.
[0016] Compared with the prior art, the utility model has the following beneficial effects: during operation, the driving shaft is driven to rotate clockwise through the operation of the motor, so that the saw blade fixed on the driving shaft rotates at high speed; when the driving shaft rotates, the power gear arranged on the driving shaft drives the driven gear 1 to rotate through tooth meshing, thereby realizing the rotation of the driven shaft 2 and the bevel gear 1, the bevel gear 1 drives the bevel gear 2 to rotate through tooth meshing, the bevel gear 2 drives the grinding wheel to rotate, and finally realizes the rotation and grinding work of the grinding wheel; when the driving shaft rotates, it also drives the driven gear 1 to rotate through the tooth meshing of the power gear, thereby realizing the rotation and grinding work of the grinding wheel ... Wheel 2 rotates counterclockwise, and driven gear 2 moves the linkage rack to the right through tooth meshing, so that the clamping table set on the linkage rack also moves to the right, and finally the metal plate clamped on the clamping table moves to the right; when the metal plate is cut by the saw blade, the grinding wheel grinds the surface of the cutting groove of the metal plate; through the cutting mechanism, the metal plate is clamped and first moves to the right, then is cut by the saw blade, and then the metal plate is grinded by the grinding wheel; the subsequent separate grinding process is cancelled, which greatly improves the work efficiency and protects the staff from being scratched by the curling edge of the metal plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 The internal structure of the utility model is shown in FIG. Figure 1 ;
[0019] Figure 3 The internal structure of the utility model is shown in FIG. Figure 2 ;
[0020] Figure 4 The utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0021] In the figure: 1. motor; 2. protection cabinet; 21. back plate; 22. front plate; 23. top plate; 24. bottom plate; 3. cutting assembly; 31. drive shaft; 32. saw blade; 33. power gear; 4. linkage assembly; 401. driven gear 1; 402. driven shaft 1; 403. bevel gear 1; 404. bevel gear 2; 405. driven shaft 2; 406. telescopic rod; 407. grinding wheel; 408. driven gear 2; 409. driven shaft 3; 410. linkage rack; 411. sliding plate 1; 412. sliding plate 2; 211. slide 1; 212. slide 2; 5. clamping table; 6. waste collection box; 7. connecting block; 8. metal plate. DETAILED DESCRIPTION
[0022] The technical solution of the utility model will be described clearly and completely in conjunction with the embodiments below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1-Figure 4 As shown, a cutting mechanism for metal product production includes a protection cabinet 2, wherein a cutting assembly 3 and a linkage assembly 4 are arranged inside the protection cabinet 2; the protection cabinet 2 includes a back plate 21, a front plate 22 and a top plate 23; a motor 1 is fixedly installed on the outer side of the back plate 21 of the protection cabinet 2;
[0024] The cutting assembly 3 includes a driving shaft 31, one end of which passes through the back plate 21 and is coaxially connected to the output shaft of the motor 1, and the other end passes through the front plate 22 and extends away from the motor 1. A saw blade 32 is fixedly connected to the side of the driving shaft 31 away from the motor 1;
[0025] A power gear 33 is also fixedly disposed on the driving shaft 31 , and the power gear 33 is located between the front plate 22 and the back plate 21 ;
[0026] The linkage assembly 4 includes a driven gear 401, which is meshed with the power gear 33; a driven shaft 402 is coaxially connected to the driven gear 401, one end of the driven shaft 402 is movably connected to the back plate 21, and the other end passes through the front plate 22 and extends away from the back plate 21;
[0027] The driven shaft 1 402 is coaxially fixedly connected to the bevel gear 1 403 at one end away from the back plate 21; the driven shaft 2 405 is rotatably connected to the top plate 23, and the driven shaft 2 405 is slidably connected to the telescopic rod 406 at one end away from the top plate 23, and the telescopic rod 406 is fixedly connected to the grinding wheel 407 at one end away from the top plate 23, wherein a spring is sleeved at the connection between the driven shaft 2 405 and the telescopic rod 406;
[0028] It should be noted that a second bevel gear 404 is fixedly disposed on the second driven shaft 405, and the second bevel gear 404 is meshed with the first bevel gear 403;
[0029] The grinding wheel 407 is arranged on one side of the saw blade 32, and the distances between the saw blade 32 and the grinding wheel 407 and the front plate 22 are consistent. When the saw blade 32 cuts the metal plate 8 during operation, the curling edge generated on the surface of the cutting groove of the metal plate 8 can be promptly polished by the grinding wheel 407. The arrangement of the telescopic rod 406 enables the metal cutting mechanism to adapt to metal plates 8 of different thicknesses.
[0030] The back plate 21 is also rotatably connected to a driven shaft 3 409, and one end of the driven shaft 3 409 away from the back plate 21 is fixedly connected to a driven gear 2 408, wherein the driven gear 2 408 is meshed with the power gear 33;
[0031] It should be noted that the driving shaft 31, the driven shaft 1 402, the driven shaft 2 and the driven shaft 3 409 are respectively provided with bearings at the connection points with the back plate 21, the front plate 22 and the top plate 23, and the arrangement of the bearings makes the linkage assembly 4 run more smoothly and labor-saving;
[0032] The driven gear 2 408 is meshedly connected with a linkage rack 410, one side of the linkage rack 410 is fixedly connected with a sliding plate 1 411, and the other side is fixedly connected with a sliding plate 2 412, the back plate 21 is provided with a sliding groove 1 211, and the sliding plate 1 411 is connected with the sliding groove 1 211 through a slider;
[0033] The front plate 22 is provided with a second slide groove 212, one end of the second slide plate 412 is fixedly connected to the linkage rack 410, and the other end passes through the second slide groove 212 provided on the front plate 22 and extends away from the back plate 21. The second slide plate 412 is connected to the second slide groove 212 via a slider;
[0034] At least one clamping platform 5 is fixedly arranged on the second sliding plate 412, and a plurality of connecting blocks 7 are fixedly connected to the clamping platform 5, and the connecting blocks 7 clamp the metal plate 8 by bolts;
[0035] It should be noted that the diameter of the second driven gear 408 is larger than that of the power gear 33. By making the diameters of the two gears different, the moving speed of the metal plate 8 is lower than the speed of the motor 1.
[0036] The protection cabinet 2 further includes a bottom plate 24, on which a waste chip collection box 6 is placed, wherein the waste chip collection box 6 is located below the grinding wheel 407;
[0037] During operation, the operation of the motor 1 drives the driving shaft 31 to rotate clockwise, so that the saw blade 32 fixed on the driving shaft 31 rotates at a high speed; when the driving shaft 31 rotates, the power gear 33 arranged on the driving shaft 31 drives the coordinated operation of the linkage assembly 4 through gear meshing, so that the clamping table 5 clamps the metal plate 8 to move to the right and the grinding wheel 407 rotates and grinds; finally, the metal plate 8 is clamped and moved to the right, and then cut by the saw blade 32, and finally the grinding wheel 407 grinds the surface of the cutting groove of the metal plate 8; through the cutting mechanism, the metal plate 8 is directly grinded after cutting, which saves the subsequent separate grinding process, greatly improves the work efficiency, and protects the staff from being scratched by the cut edge of the metal plate 8;
[0038] The working principle of the utility model is as follows: the operation of the motor 1 drives the driving shaft 31 to rotate clockwise, so that the saw blade 32 fixed on the driving shaft 31 rotates at a high speed; when the driving shaft 31 rotates, the power gear 33 arranged on the driving shaft 31 drives the driven gear 1 401 to rotate through tooth meshing, thereby realizing the rotation of the driven shaft 2 405 and the bevel gear 1 403, and the bevel gear 1 403 drives the bevel gear 2 404 to rotate through tooth meshing, and finally realizes the rotation of the grinding wheel 407. When the driving shaft 31 rotates, the power gear 33 is meshed to drive the driven gear 2 408 to rotate counterclockwise. The driven gear 2 408 makes the linkage rack 410 move to the right through the tooth meshing, so that the clamping table 5 set on the linkage rack 410 also moves to the right, and finally the metal plate 8 clamped on the clamping table 5 is cut by the saw blade 32, and the grinding wheel 407 grinds the surface of the cutting groove of the metal plate 8, and the metal scraps after grinding fall into the scrap collection box 6 below;
[0039] After the metal plate 8 is cut, the motor 1 rotates in the reverse direction to drive the drive shaft 31 to rotate counterclockwise, so that the clamping table 5 is reset.
[0040] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical method of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A cutting mechanism for metal product production, characterized in that: include: A protection cabinet (2), wherein a cutting assembly (3) and a linkage assembly (4) are arranged inside the protection cabinet (2); and a motor (1) is installed outside the protection cabinet (2); The cutting assembly (3) comprises a driving shaft (31) and a power gear (33); one end of the driving shaft (31) is coaxially connected to the output shaft of the motor (1), and the other end is fixedly connected to a saw blade (32); The linkage assembly (4) comprises a driven gear 1 (401), a driven shaft 1 (402) and a driven shaft 2 (405); the driven gear 1 (401) is meshed with the power gear (33); the driven shaft 1 (402) is fixedly connected with a bevel gear 1 (403); the bevel gear 1 (403) is meshed with a bevel gear 2 (404); the bevel gear 2 (404) is coaxially connected with the driven shaft 2 (405); one end of the driven shaft 2 (405) is slidably connected with a telescopic rod (406); the telescopic rod (406) is fixedly connected with a grinding wheel (407); The linkage assembly (4) further comprises a driven gear 2 (408) and a linkage rack (410), wherein the driven gear 2 (408) is meshed with the power gear (33) and the linkage rack (410) respectively; one side of the linkage rack (410) is fixedly connected to a sliding plate 1 (411), and the other side is fixedly connected to a sliding plate 2 (412); at least one clamping platform (5) is arranged on the sliding plate 2 (412), and a plurality of connection blocks (7) are fixedly connected to the clamping platform (5).
2. A cutting mechanism for metal product production according to claim 1, characterized in that: The protection cabinet (2) comprises a back plate (21) and a front plate (22), wherein the back plate (21) and the front plate (22) are respectively provided with a first slide groove (211) and a second slide groove (212), wherein the first slide plate (411) is slidably connected to the first slide groove (211), and the second slide plate (412) is slidably connected to the second slide groove (212).
3. A cutting mechanism for metal product production according to claim 1, characterized in that: The diameter of the second driven gear (408) is greater than the diameter of the power gear (33).
4. A cutting mechanism for metal product production according to claim 1, characterized in that: A spring is sleeved at the connection between the telescopic rod (406) and the second driven shaft (405).
5. A cutting mechanism for metal product production according to claim 1, characterized in that: The protection cabinet (2) also includes a bottom plate (24), on which a waste collection box (6) is placed.
6. A cutting mechanism for metal product production according to claim 1, characterized in that: The protection cabinet (2) also includes a top plate (23), and the driven shaft 2 (405) is vertically connected to the top plate (23).
7. A cutting mechanism for metal product production according to claim 2, characterized in that: Slide blocks are provided between the sliding plate 1 (411) and the sliding groove 1 (211), and between the sliding plate 2 (412) and the sliding groove 2 (212).
