Full-automatic welding strip cutting device
Through the design of the fully automatic welding tape cutting device, the problem of low manual operation efficiency is solved, the automatic cutting of welding tape is realized, the production efficiency is improved and assembly-line operation is supported.
Patent Information
- Application Number
- CN202323640584.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The operation of cutting the existing welding tape into welding sheets is usually manual operation, which is inefficient and cannot achieve automated production, and cannot be connected to the production line to achieve assembly line production.
A fully automatic welding tape cutting device is designed, including a roll release mechanism, a clamping mechanism, a fixed distance mechanism and a cutting mechanism. Through these mechanisms, the automatic feeding and cutting of welding tape can be achieved, and the welding of a specified length can be cut according to the needs. piece.
The fully automated operation of welding tape is realized, the cutting efficiency is improved, the welding sheets of different lengths can be freely customized, and it can be used in automated production lines, improving production efficiency.
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Figure CN222176133U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of discrete device die bonding, in particular to a full-automatic welding strip cutting device. Background Art
[0002] In the field of discrete device die bonding, using soldering sheets to solidify and connect the die and frame is a common assembly welding packaging method. In the prior art, soldering sheets of different lengths and widths are usually provided for different specifications of die and frame. Soldering sheets of different lengths can be obtained by cutting the soldering sheets from the rolled solder ribbon according to different requirements. However, cutting the solder ribbon into soldering sheets is usually a manual operation, which is inefficient and cannot be connected to the production line to achieve assembly line production. Utility Model Content
[0003] The technical problem to be solved by the utility model is that the existing operation of cutting welding strips into welding sheets is usually manual operation, which is inefficient and cannot realize automated production. The utility model provides a fully automatic welding strip cutting device to solve the above problem.
[0004] The utility model solves the technical problem by adopting the following technical solution: a fully automatic welding strip cutting device, which is used for cutting the rolled welding strip into welding sheets, comprises a mechanism body, on which a unwinding mechanism and a conveying rail are arranged, on which a strip roll is installed, and the welding strip is led out from the strip roll and introduced into the conveying rail; on the mechanism body, clamping mechanisms are sequentially installed along the conveying rail, which are used for clamping the welding strip on the conveying rail; a spacing mechanism is used for clamping the welding strip and moving it laterally; and a cutting mechanism is used for cutting the welding strip fed by the clamping mechanism or the spacing mechanism.
[0005] Further: the conveying rail includes a flat rail and a side rail installed parallel to the upper end surface of the flat rail; the clamping mechanism includes a clamping cylinder installed below the flat rail, a first clamping plate arranged above the flat rail and a clamping guide portion, the clamping guide portion includes a clamping guide rail vertically fixed on the mechanism body, a clamping slider is provided on the clamping guide rail, a clamping bracket is installed on the clamping slider, and the clamping bracket is fixedly connected to the first clamping plate; the piston rod of the clamping cylinder is fixedly connected to the clamping bracket, and the welding strip is passed between the first clamping plate and the flat rail.
[0006] Further: the spacing mechanism is installed in the flat rail, and the spacing mechanism includes a spacing driving part, a spacing cylinder installed on the spacing driving part, a second clamping plate and a spacing movable frame arranged on the piston rod of the spacing cylinder; the spacing driving part includes a horizontally arranged spacing driving screw, a spacing driving block installed on the spacing driving screw and a spacing driving motor, the spacing driving motor rotates to drive the spacing driving block to move along the spacing driving screw, a spacing fixing frame is provided on the spacing driving block, the spacing cylinder is fixedly installed on the spacing fixing frame, a spacing vertical guide rail is vertically installed on the spacing fixing frame, a spacing vertical slider is installed on the spacing vertical guide rail, the spacing vertical slider is fixedly connected to the spacing movable frame, the second clamping plate is arranged above the spacing movable frame and fixedly connected to the spacing fixing frame; the welding strip is passed between the second clamping plate and the spacing movable frame.
[0007] Furthermore: the fixed-distance driving part also includes a fixed-distance transverse guide rail horizontally installed on the mechanism body, a fixed-distance transverse slider is slidably installed on the fixed-distance transverse guide rail, and the fixed-distance transverse slider is fixedly connected to the fixed-distance fixing frame.
[0008] Furthermore: the cutting mechanism includes a cutting seat, a knife seat, a cutter and a cutting drive mechanism, the cutting seat has a vertical cutting surface, a linear material port is horizontally opened on the cutting surface, the welding strip passes through the material port, the knife seat is arranged to fit the cutting surface, a slide groove is vertically opened on the knife seat, the cutter is slidably installed in the slide groove and is arranged to fit the cutting surface, and a spring piece is also arranged on the knife seat to push the cutter toward the cutting surface; the cutting drive mechanism drives the cutter to move up and down along the slide groove.
[0009] The beneficial effect of the utility model is that the utility model is a fully automatic welding strip cutting device that realizes the fixed distance feeding of the welding strip by setting a clamping mechanism and a distance-fixing mechanism, and then realizes automatic cutting and cutting through a cutting mechanism, so that welding pieces of fixed length can be completed. This method is fully automated, different length requirements can be freely customized, the cutting efficiency is high, and assembly line operation can be realized and incorporated into the automated production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0011] Figure 1 This is a schematic front view of the structure of a fully automatic welding strip cutting device of the utility model;
[0012] Figure 2 It is a schematic three-dimensional diagram of the structure of a fully automatic welding strip cutting device;
[0013] Figure 3 yes Figure 2 The schematic three-dimensional diagram of the structure after omitting the conveyor rail;
[0014] Figure 4 It is a structural diagram of the cutting mechanism.
[0015] In the figure, 201, welding strip, 202, mechanism body, 203, strip roll, 204, conveying rail, 205, clamping mechanism, 206, spacing mechanism, 207, cutting mechanism, 208, flat rail, 209, side rail, 210, clamping cylinder, 211, first clamping plate, 212, clamping guide rail, 213, clamping slide, 214, clamping bracket, 215, spacing cylinder, 216, second clamping plate, 2 17. Fixed-distance driving screw, 218. Fixed-distance driving block, 219. Fixed-distance driving motor, 220. Fixed-distance fixing frame, 221. Fixed-distance vertical guide rail, 222. Fixed-distance vertical slide block, 223. Fixed-distance movable frame, 224. Fixed-distance transverse guide rail, 225. Fixed-distance transverse slide block, 226. Cutting seat, 227. Knife seat, 228. Cutter, 229. Material mouth, 230. Slide groove, 231. Shrapnel. DETAILED DESCRIPTION
[0016] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. On the contrary, the embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0017] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0018] In addition, the terms "first", "second", etc. are used for descriptive purposes only and are not to be understood as indicating or implying relative importance. In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. In addition, in the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0019] Any process or method description in the flowchart or otherwise described herein may be understood to represent a module, fragment or portion of code that includes one or more executable instructions for implementing the steps of a specific logical function or process, and the scope of the preferred embodiments of the present invention includes alternative implementations in which functions may not be performed in the order shown or discussed, including performing functions in a substantially simultaneous manner or in the reverse order depending on the functions involved, which should be understood by technicians in the technical field to which the embodiments of the present invention belong.
[0020] like Figures 1 to 4 As shown, the utility model provides a fully automatic welding strip cutting device, which is used to cut a rolled welding strip 201 into welding sheets, including a mechanism body 202, on which a unwinding mechanism and a conveying rail 204 are arranged, on which a tape roll 203 is installed, and the welding strip 201 is led out from the tape roll 203 and introduced into the conveying rail 204; on the mechanism body 202, clamping mechanisms 205 are sequentially installed along the conveying rail 204, which are used to clamp the welding strip 201 on the conveying rail 204; a spacing mechanism 206 is used to clamp the welding strip 201 and move it laterally; and a cutting mechanism 207 is used to cut off the welding strip 201 fed by the clamping mechanism 205 or the spacing mechanism 206.
[0021] The soldering strip 201 cutting device designed in this patent can cut the rolled soldering strip 201 into soldering pieces of a specified length, and the length of the soldering piece can be adjusted to any length as needed. When soldering pieces of different widths are needed, it is only necessary to replace the soldering strip 201 with the corresponding size and re-cut it.
[0022] The specific operation method is that, during the preparation work, the rolled welding tape 201 is installed on the unwinding mechanism, which is a conventional structure used in common coil processing, and is mainly composed of a combination of guide wheels, buffer wheels, etc. After the welding tape 201 is released from the coil 203, it is introduced into the conveying rail 204 to be flattened. After the clamping mechanism 205 and the spacing mechanism 206 work in sequence to feed the welding tape 201 to a certain length, the cutting mechanism 207 performs the cutting operation.
[0023] The clamping mechanism 205 and the cutting mechanism 207 are in a working mode where one side clamps and the other side releases. This stepping method feeds the soldering strip 201 forward according to the set length. The detailed operation process is as follows: when cutting starts, the clamping mechanism 205 is in a loose state, the spacing mechanism 206 clamps the soldering strip 201 and moves it horizontally to the feeding finger cutting mechanism 207, the cutting mechanism 207 works to cut the soldering strip 201 as the starting end of the soldering strip 201, then the clamping mechanism 205 clamps the soldering strip 201, the spacing mechanism 206 releases the soldering strip 201 and returns to its original position, after completion, the clamping mechanism 205 releases the soldering strip 201 again, the spacing mechanism 206 clamps the soldering strip 201 again and moves forward a specified distance, and then the cutting mechanism 207 cuts the soldering strip 201, so that the soldering strip 201 of the specified length is obtained, and the reciprocating cycle works continuously.
[0024] The conveying rail 204 includes a flat rail 208 and a side rail 209 installed parallel to the upper end surface of the flat rail 208; the clamping mechanism 205 includes a clamping cylinder 210 installed below the flat rail 208, a first clamping plate 211 arranged above the flat rail 208 and a clamping guide portion, the clamping guide portion includes a clamping guide rail 212 vertically fixed on the mechanism body 202, a clamping slider 213 is arranged on the clamping guide rail 212, a clamping bracket 214 is installed on the clamping slider 213, and the clamping bracket 214 is fixedly connected to the first clamping plate 211; the piston rod of the clamping cylinder 210 is fixedly connected to the clamping bracket 214, and the welding strip 201 is passed between the first clamping plate 211 and the flat rail 208.
[0025] The welding strip 201 is mainly flattened and installed on the flat rail 208. The side gauges clamp the two sides of the welding strip 201. The welding strip 201 is laid flat on the conveyor rail 204 and fed forward. The clamping cylinder 210 can drive the first clamping plate 211 to move up and down above the flat rail 208. In this way, the clamping mechanism 205 has the functions of clamping and releasing. When clamping is required, the piston rod of the clamping cylinder 210 retracts, and the first clamping plate 211 presses the welding strip 201 onto the flat rail 208. When releasing is required, the piston rod of the clamping cylinder 210 extends, and the first clamping plate 211 releases the welding piece.
[0026] The clamping guide rail 212 and the clamping slide block 213 mainly play the role of stabilizing the clamping bracket 214, ensuring that the clamping bracket 214 can stably move vertically under the drive of the clamping cylinder 210, thereby improving the stability and reliability of the clamping mechanism 205.
[0027] The spacing mechanism 206 is installed in the flat rail 208, and the spacing mechanism 206 includes a spacing drive part, a spacing cylinder 215 installed on the spacing drive part, a second clamping plate 216 and a spacing movable frame 223 arranged on the piston rod of the spacing cylinder 215; the spacing drive part includes a horizontally arranged spacing drive screw 217, a spacing drive block 218 installed on the spacing drive screw 217 and a spacing drive motor 219, the spacing drive motor 219 rotates to drive the spacing drive block 218 to move along the spacing drive screw 217, and the spacing A distance fixing frame 220 is provided on the driving block 218, the distance cylinder 215 is fixedly installed on the distance fixing frame 220, a distance vertical guide rail 221 is vertically installed on the distance fixing frame 220, a distance vertical slider 222 is installed on the distance vertical guide rail 221, the distance vertical slider 222 is fixedly connected to the distance movable frame 223, the second clamping plate 216 is arranged above the distance movable frame 223 and fixedly connected to the distance fixing frame 220; the welding strip 201 is passed between the second clamping plate 216 and the distance movable frame 223.
[0028] The distance driving part further includes a distance transverse guide rail 224 horizontally mounted on the mechanism body 202 , on which a distance transverse slider 225 is slidably mounted, and the distance transverse slider 225 is fixedly connected to the distance fixing frame 220 .
[0029] The working principle of the distance mechanism 206 is different from that of the clamping mechanism 205. The distance driving motor 219 rotates to drive the distance driving block 218 to move, and the distance driving block 218 drives the entire distance fixing frame 220 to move horizontally, so that it has a distance function. The piston rod of the distance cylinder 215 on the distance fixing frame 220 moves up and down to drive the distance movable frame 223 to move up and down. The second clamping plate 216 is installed on the distance fixing frame 220. In this way, the up and down movement of the distance movable frame 223 is combined with the second clamping plate 216 to form an operation of clamping and releasing the welding strip 201 passing through it. The combination of the distance vertical guide rail 221 and the distance vertical slider 222 and the distance transverse guide rail 224 and the distance transverse slider 225 is to improve the reliability of the moving parts during the transverse and vertical movement process, and improve the operation accuracy and stability of the device.
[0030] The cutting mechanism 207 includes a cutting seat 226, a knife seat 227, a cutter 228 and a cutting drive mechanism. The cutting seat 226 has a vertical cutting surface. A linear material port 229 is horizontally opened on the cutting surface. The welding strip 201 passes through the material port 229. The knife seat 227 is arranged to fit the cutting surface. A slide groove 230 is vertically opened on the knife seat 227. The cutter 228 is slidably installed in the slide groove 230 and is arranged to fit the cutting surface. A spring piece 231 is also arranged on the knife seat 227 to push the cutter 228 toward the cutting surface; the cutting drive mechanism drives the cutter 228 to move up and down along the slide groove 230.
[0031] The cutter 228 slides up and down in the chute 230 in contact with the cutting surface, and can easily cut the welding strip 201 at the material opening 229. This cutting method has a neat fracture and the welding strip 201 is cut off from the material opening 229, and the cutting accuracy can be accurately controlled. The cutter 228 is in a free state in the chute 230 and is pushed by the spring 231 to fit on the cutting surface. This method has self-compensation ability, and there is no need to consider the problem of reduced processing accuracy caused by the wear of the cutter 228.
[0032] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0033] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without deviating from the technical concept of the utility model through the above description. The technical scope of the utility model is not limited to the content of the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A fully automatic welding strip cutting device, used for cutting a rolled welding strip (201) into welding sheets, comprising a mechanism body (202), characterized in that: The mechanism body (202) is provided with a reel-off mechanism and a conveying rail (204); the reel-off mechanism is provided with a tape reel (203); the welding tape (201) is led out from the tape reel (203) and introduced into the conveying rail (204); on the mechanism body (202), there are sequentially provided A clamping mechanism (205) used for clamping the welding strip (201) on the conveying rail (204); A distance mechanism (206) for clamping the welding strip (201) and moving it laterally; The cutting mechanism (207) is used to cut the welding strip (201) fed by the clamping mechanism (205) or the spacing mechanism (206).
2. A fully automatic welding strip cutting device as claimed in claim 1, characterized in that: The conveying rail (204) comprises a flat rail (208) and a side rail (209) mounted parallel to the upper end surface of the flat rail (208); the clamping mechanism (205) comprises a clamping cylinder (210) mounted below the flat rail (208), a first clamping plate (211) arranged above the flat rail (208) and a clamping guide portion, the clamping guide portion comprising a clamping guide rail (212) vertically fixedly arranged on the mechanism body (202), a clamping slider (213) being arranged on the clamping guide rail (212), a clamping bracket (214) being mounted on the clamping slider (213), the clamping bracket (214) being fixedly connected to the first clamping plate (211); the piston rod of the clamping cylinder (210) is fixedly connected to the clamping bracket (214), and the welding strip (201) is passed between the first clamping plate (211) and the flat rail (208).
3. A fully automatic welding strip cutting device as claimed in claim 2, characterized in that: The spacing mechanism (206) is installed in the flat rail (208), and comprises a spacing drive unit, a spacing cylinder (215) installed on the spacing drive unit, a second clamping plate (216), and a spacing movable frame (223) arranged on the piston rod of the spacing cylinder (215); the spacing drive unit comprises a horizontally arranged spacing drive lead screw (217), a spacing drive block (218) installed on the spacing drive lead screw (217), and a spacing drive motor (219); the spacing drive motor (219) rotates to drive the spacing drive block (218) to move along the spacing drive lead screw (217); the spacing drive motor (219) rotates to drive the spacing drive block (218) to move along the spacing drive lead screw (217); A distance fixing frame (220) is provided on the block (218), the distance cylinder (215) is fixedly mounted on the distance fixing frame (220), a distance vertical guide rail (221) is vertically mounted on the distance fixing frame (220), a distance vertical slider (222) is mounted on the distance vertical guide rail (221), the distance vertical slider (222) and the distance movable frame (223) are fixedly connected, the second clamping plate (216) is arranged above the distance movable frame (223) and is fixedly connected to the distance fixing frame (220); the welding strip (201) is passed between the second clamping plate (216) and the distance movable frame (223).
4. A fully automatic welding strip cutting device as claimed in claim 3, characterized in that: The fixed-distance driving part further comprises a fixed-distance transverse guide rail (224) horizontally mounted on the mechanism body (202), a fixed-distance transverse sliding block (225) being slidably mounted on the fixed-distance transverse guide rail (224), and the fixed-distance transverse sliding block (225) is fixedly connected to the fixed-distance fixing frame (220).
5. The fully automatic welding strip cutting device according to claim 1, characterized in that: The cutting mechanism (207) comprises a cutting seat (226), a knife seat (227), a cutter (228) and a cutting drive mechanism; the cutting seat (226) has a vertical cutting surface; a linear material opening (229) is horizontally provided on the cutting surface; the welding strip (201) passes through the material opening (229); the knife seat (227) is arranged to fit the cutting surface; a slide groove (230) is vertically provided on the knife seat (227); the cutter (228) is slidably installed in the slide groove (230) and is arranged to fit the cutting surface; a spring piece (231) for pushing the cutter (228) toward the cutting surface is also provided on the knife seat (227); the cutting drive mechanism drives the cutter (228) to move up and down along the slide groove (230).
Citation Information
Cited By
Die bonder
CN118763050A
A die bonder
CN118763050B
