Welding tool
By designing a welding tool including reference plates and multiple positioning plates, the problem of workpiece displacement and uneven temperature during welding is solved, the automatic positioning and fixing of workpieces is realized, and the welding accuracy and product quality are improved.
Patent Information
- Application Number
- CN202323622735.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
During the welding process, existing welding tools are prone to cause workpiece displacement and uneven welding temperature, resulting in the actual product inconsistent with the drawings, affecting the welding accuracy.
A welding tool is designed, including a reference plate, a first substrate, a second substrate and a third substrate, and is positioned by component length positioning plate, component outer opening positioning plate, first reinforcement plate height positioning plate, and second reinforcement plate height positioning plate The combination of the plate and the height positioning plate of the third reinforcement plate realizes automatic positioning and fixing of the workpiece, ensuring that the position of the workpiece remains unchanged during welding.
It improves welding accuracy, reduces workers' labor intensity, and prevents workpieces from shifting during welding, ensuring product quality.
Smart Images

Figure CN222176468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding fixture tooling, in particular to a welding tooling. Background Art
[0002] Tooling, or process equipment, is a general term for various tools used in the manufacturing process, including tools / fixtures / molds / gauges / gauges / accessories / fitters / station tools, etc. Tooling is its general abbreviation. Fixtures are process devices used to quickly fasten workpieces during processing to keep the machine tool, tool, and workpiece in the correct relative position. In other words, tooling and fixtures are indispensable parts of mechanical processing. Driven by the development of machine tool technology towards high speed, high efficiency, precision, compound, intelligent, and environmentally friendly directions, fixture technology is developing towards high precision, high efficiency, modular, combined, universal, and economical directions.
[0003] In the prior art, when the corresponding welding tooling is customized for Epiroc-5726818234FEEDBEAM, when the product is directly welded, the workpiece is easily displaced and the uneven welding temperature will cause the workpiece to deform, resulting in discrepancies between the actual product and the drawing.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a welding tool is proposed to achieve a more practical purpose. Utility Model Content
[0005] The utility model aims to provide a welding tool to solve the problem of ensuring the welding accuracy of customized products proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding tool, comprising a reference plate, a first substrate, a second substrate and a third substrate, the reference plate is composed of the second substrate and the third substrate stacked together, the first substrate is installed on the upper end surface of the reference plate, and a component length positioning plate is arranged on one side of the first substrate, and the component length positioning plate and the first substrate are both installed and arranged vertically, the upper end surface of the reference plate is provided with a plurality of groups of component outer opening positioning plates, a third rib plate height positioning plate is arranged between the component outer opening positioning plates, and a first rib plate height positioning plate is also arranged between the component outer opening positioning plates, and a plurality of groups of second rib plate height positioning plates are also arranged between the component outer opening positioning plates, the first rib plate height positioning plate and the third rib plate height positioning plate are installed between a plurality of groups of the component outer opening positioning plates and a plurality of groups of the second rib plate height positioning plates, a second inner opening limiting plate is installed between a plurality of groups of the component outer opening positioning plates, and a first inner opening limiting plate is arranged on one side of the second inner opening limiting plate.
[0007] Furthermore, the first inner opening limit plate, the second inner opening limit plate, the component outer opening positioning plate, the first rib plate height positioning plate, the component length positioning plate, the second rib plate height positioning plate and the third rib plate height positioning plate are all installed on the upper end surface of the reference plate.
[0008] Furthermore, the first inner opening limit plate is in a T-stage shape, the second inner opening limit plate is in a plate shape, and a protrusion is installed at the edge of the upper end surface of the second inner opening limit plate, the component outer opening positioning plate is trapezoidal, the first rib plate height positioning plate and the third rib plate height positioning plate are in a rectangular shape, the component length positioning plate is in a sheet shape, and the component length positioning plate is fixedly connected to the first substrate.
[0009] Compared with the prior art, the utility model has the following beneficial effects: the welding fixture, through the support plate composed of the reference plate, the first base plate, the second base plate and the third base plate and the first inner opening limit plate, the second inner opening limit plate, the component outer opening positioning plate, the first rib plate height positioning plate, the component length positioning plate, the second rib plate height positioning plate and the third rib plate height positioning plate on the upper end surface of the support plate, jointly serves the purpose of customizing the welding fixture for the Epiroc-5726818234FEEDBEAM product, thereby using this product to customize the welding fixture, improve product quality, and reduce the labor intensity of workers;
[0010] The welding fixture positions the Epiroc-5726818234FEEDBEAM model product through the first inner gap limit plate, the second inner gap limit plate, the component outer gap positioning plate, the first rib plate height positioning plate, the component length positioning plate, the second rib plate height positioning plate and the third rib plate height positioning plate on the upper end surface of the reference plate for welding, wherein the positions of the first inner gap limit plate, the second inner gap limit plate, the component outer gap positioning plate, the first rib plate height positioning plate, the component length positioning plate, the second rib plate height positioning plate and the third rib plate height positioning plate are fixed to each other and the positions do not change. Therefore, when the Epiroc-5726818234FEEDBEAM model product is placed on the welding fixture, the first inner gap limit plate and the second inner gap limit plate are used to automatically position the inner side of the Epiroc-5726818234FEEDBEAM model product, and the component outer gap positioning plate is used to position the Epiroc-5726818234FEEDBEAM model product. The outer side of the 8234FEEDBEAM model product is automatically positioned, and the length of the Epiroc-5726818234FEEDBEAM model product is automatically positioned using the component length positioning plate. Finally, the corresponding height of the Epiroc-5726818234FEEDBEAM model product is automatically positioned using the first rib plate height positioning plate, the second rib plate height positioning plate and the third rib plate height positioning plate. In the above positioning process, the Epiroc-5726818234FEEDBEAM model product can be placed in the corresponding position of the welding tooling, and then the customized product Epiroc-5726818234FEEDBEAM is welded by welding equipment, thereby improving product quality and reducing the labor intensity of workers. At the same time, during welding, the Epiroc-5726818234FEEDBEAM is prevented from shifting, which ultimately leads to the discrepancy between the actual product and the drawing and affects the welding effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic diagram of a welding tool structure of the utility model;
[0012] Figure 2 This is a schematic diagram of a top view structure of a welding tool of the utility model;
[0013] Figure 3 The utility model is a schematic diagram of the length positioning plate structure of a welding tool component.
[0014] In the figure: 1. reference plate; 2. first inner opening limit plate; 3. second inner opening limit plate; 4. component outer opening positioning plate; 5. first rib plate height positioning plate; 6. component length positioning plate; 7. first base plate; 8. second base plate; 9. third base plate; 10. second rib plate height positioning plate; 11. third rib plate height positioning plate. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0016] See also Figures 1 to 3The utility model provides a technical solution: a welding tool, including a reference plate 1, a first base plate 7, a second base plate 8 and a third base plate 9, the reference plate 1 is composed of the second base plate 8 and the third base plate 9 stacked, the first base plate 7 is installed on the upper end surface of the reference plate 1, and a component length positioning plate 6 is arranged on one side of the first base plate 7, and the component length positioning plate 6 and the first base plate 7 are both installed and arranged vertically, the upper end surface of the reference plate 1 is provided with a plurality of groups of component outer opening positioning plates 4, and a third rib plate height is arranged between the component outer opening positioning plates 4. A first rib height positioning plate 11 is provided between the component outer opening positioning plates 4, and a plurality of groups of second rib height positioning plates 10 are provided between the component outer opening positioning plates 4, the first rib height positioning plate 5 and the third rib height positioning plate 11 are installed between the plurality of groups of component outer opening positioning plates 4 and the plurality of groups of second rib height positioning plates 10, a second inner opening limiting plate 3 is installed between the plurality of groups of component outer opening positioning plates 4, and a first inner opening limiting plate 2 is provided on one side of the second inner opening limiting plate 3;The Epiroc-5726818234FEEDBEAM model product is positioned through the first inner opening limit plate 2, the second inner opening limit plate 3, the component outer opening positioning plate 4, the first rib plate height positioning plate 5, the component length positioning plate 6, the second rib plate height positioning plate 10 and the third rib plate height positioning plate 11 on the upper end surface of the reference plate 1 for welding, wherein the first inner opening limit plate 2, the second inner opening limit plate 3, the component outer opening positioning plate 4, the first rib plate height positioning plate 5, the component The positions of the length positioning plate 6, the second rib height positioning plate 10 and the third rib height positioning plate 11 are fixed to each other and remain unchanged. Therefore, when the Epiroc-5726818234FEEDBEAM model product is placed on the welding fixture, the first inner opening limit plate 2 and the second inner opening limit plate 3 are used to automatically position the inner side of the Epiroc-5726818234FEEDBEAM model product, and the outer opening limit plate 4 is used to automatically position the Epiroc-5726818234FEEDBEAM model product. The outer side of the 26818234FEEDBEAM model product is automatically positioned, and the length of the Epiroc-5726818234FEEDBEAM model product is automatically positioned through the component length positioning plate 6. Finally, the corresponding height of the Epiroc-5726818234FEEDBEAM model product is automatically positioned through the first rib plate height positioning plate 5, the second rib plate height positioning plate 10 and the third rib plate height positioning plate 11. In the above positioning process, the Epiroc-5726818234FEEDBEAM model product can be placed in the corresponding position of the welding tooling, and then the customized product Epiroc-5726818234FEEDBEAM is welded by welding equipment to improve product quality and reduce the labor intensity of workers. At the same time, during welding, the Epiroc-5726818234FEEDBEAM is prevented from shifting, which ultimately leads to the inconsistency between the actual product and the drawing and affects the welding effect;
[0017] The first inner opening limit plate 2, the second inner opening limit plate 3, the component outer opening positioning plate 4, the first rib plate height positioning plate 5, the component length positioning plate 6, the second rib plate height positioning plate 10 and the third rib plate height positioning plate 11 are all installed on the upper end surface of the reference plate 1, the first inner opening limit plate 2 is T-type, the second inner opening limit plate 3 is plate-shaped, and a protrusion is installed at the edge of the upper end surface of the second inner opening limit plate 3, the component outer opening positioning plate 4 is trapezoidal, the first rib plate height positioning plate 5 and the third rib plate height positioning plate 11 are rectangular, the component length positioning plate 6 is sheet-shaped, and the component length positioning plate 6 is fixedly connected to the first substrate 7.
[0018] Working principle: When using a welding fixture, firstly, this device is used to customize the corresponding welding fixture for Epiroc-5726818234FEEDBEAM product, and then the first inner opening limit plate 2, the second inner opening limit plate 3, the component outer opening positioning plate 4, the first rib plate height positioning plate 5, the component length positioning plate 6, the second rib plate height positioning plate 10 and the third rib plate height positioning plate 11 on the upper end face of the reference plate 1 are used to position the Epiroc-5726818234FEEDBEAM model product for welding. Among them, since the positions of the first inner opening limit plate 2, the second inner opening limit plate 3, the component outer opening positioning plate 4, the first rib plate height positioning plate 5, the component length positioning plate 6, the second rib plate height positioning plate 10 and the third rib plate height positioning plate 11 are fixed to each other and the positions do not change, when the Epiroc-5726818234FEEDBEAM model product is placed on the welding fixture, the first inner opening limit plate 2 and the second inner opening limit plate 3 are used to position the Epiroc-5726818234FEEDBEAM model The inner side of the product is automatically positioned, the outer side of the Epiroc-5726818234FEEDBEAM model product is automatically positioned through the component outer opening positioning plate 4, the length of the Epiroc-5726818234FEEDBEAM model product is automatically positioned through the component length positioning plate 6, and finally the corresponding height of the Epiroc-5726818234FEEDBEAM model product is positioned using the first rib height positioning plate 5, the second rib height positioning plate 10 and the third rib height positioning plate 11. Automatic positioning, and the above positioning process, all you need to do is place the Epiroc-5726818234FEEDBEAM model product in the corresponding position of the welding tooling, and then weld the customized product Epiroc-5726818234FEEDBEAM through the welding equipment, thereby improving product quality and reducing the labor intensity of workers. At the same time, during welding, the Epiroc-5726818234FEEDBEAM is prevented from shifting, which ultimately leads to the discrepancy between the actual product and the drawing and affects the welding effect.
Claims
1. A welding tool, comprising a reference plate (1), a first substrate (7), a second substrate (8) and a third substrate (9), characterized in that: The reference plate (1) is composed of a second base plate (8) and a third base plate (9) stacked together, the first base plate (7) being mounted on the upper end surface of the reference plate (1), and a component length positioning plate (6) is provided on one side of the first base plate (7), and the component length positioning plate (6) and the first base plate (7) are both arranged in a vertical arrangement, the upper end surface of the reference plate (1) is provided with a plurality of groups of component outer opening positioning plates (4), a third rib plate height positioning plate (11) is provided between the component outer opening positioning plates (4), and a third rib plate height positioning plate (11) is provided between the component outer opening positioning plates (4). A first rib plate height positioning plate (5) is provided, and a plurality of groups of second rib plate height positioning plates (10) are provided between the component outer opening positioning plates (4), the first rib plate height positioning plates (5) and the third rib plate height positioning plates (11) are installed between the plurality of groups of the component outer opening positioning plates (4) and the plurality of groups of the second rib plate height positioning plates (10), a second inner opening limiting plate (3) is installed between the plurality of groups of the component outer opening positioning plates (4), and a first inner opening limiting plate (2) is provided on one side of the second inner opening limiting plate (3).
2. A welding tool according to claim 1, characterized in that: The first inner opening stop plate (2), the second inner opening stop plate (3), the component outer opening positioning plate (4), the first rib plate height positioning plate (5), the component length positioning plate (6), the second rib plate height positioning plate (10) and the third rib plate height positioning plate (11) are all mounted on the upper end surface of the reference plate (1).
3. A welding tool according to claim 1, characterized in that: The first inner opening stop plate (2) is in a T-stage shape, the second inner opening stop plate (3) is in a plate shape, and a protrusion is installed at the edge of the upper end surface of the second inner opening stop plate (3), the component outer opening stop positioning plate (4) is in a trapezoidal shape, the first rib plate height positioning plate (5) and the third rib plate height positioning plate (11) are in a rectangular parallelepiped shape, and the component length positioning plate (6) is in a sheet shape, and the component length positioning plate (6) is fixedly connected to the first base plate (7).
