Novel replaceable multi-station laser welding displacement device
By designing a replacement multi-station laser welding and displacement device, the servo motor and the flip servo motor can achieve flexible rotation of the working platform, solving the problem that traditional laser welding devices cannot adjust the welding position, improving welding efficiency and quality, and reducing the cost.
Patent Information
- Application Number
- CN202420872331.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
The traditional single fixed station laser welding device cannot realize the tooling adjustment of the part orientation, resulting in limited accessibility of the welding position and inability to make full use of the equipment, which increases the inconvenience and cost of welding operation.
A replaceable multi-station laser welding displacement device is designed, including a fixed support base, a support beam, a support arm and a working platform. Through the synergy between the servo motor and the flip servo motor, the 360° rotation and flip of the working platform are achieved. , ensure accurate arrival of welding position.
It improves the operating efficiency and welding quality of laser welding, reduces the labor time and cost of operators, realizes the full use of welding machines, and meets the needs of welding locations of complex parts.
Smart Images

Figure CN222176561U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser welding, in particular to a novel replaceable multi-station laser welding position changing device. Background Art
[0002] Electric welding is an economical, applicable and technologically advanced method in material connection processing. Electric welding can be used to weld almost any two metal materials, as well as some metal materials and non-metallic materials; it can be used to join small parts together to form large, economical and reasonable structures; different performance materials can be used in different parts of the structure to give full play to the characteristics of various materials; electric welding parts have the characteristics of good air tightness and light weight; electric welding can also be used to weld ultra-thin and ultra-fine materials. Electric welding refers to the use of electrical energy, through heating or pressurization, or both, and with or without filler materials, to achieve atomic bonding of welded parts. The processing equipment used for electric welding is called an electric welder. In today's automotive industry, laser welding is very popular among many companies because it can achieve high-precision welding, which can greatly improve the stability of the car body and the reliability of the structure.
[0003] Traditional laser welding method: a single fixed station is used to produce auto parts. It is impossible to change the production and can only produce at a single station. The equipment cannot be fully utilized. There will be limitations on the welding position of parts with relatively complex structures. Because laser welding is a high-precision welding technology, the accuracy requirements for the welding position of assembled parts are also relatively high. However, in the process of laser welding parts, the assembly parts are affected by multiple groups of clamping cylinders, which limits the accessibility of the welding position of the parts. However, it is currently impossible to adjust the tooling of the part orientation, which brings many inconveniences to the welding operation. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a novel replaceable multi-station laser welding position shifting device, which solves the problems raised in the above-mentioned background technology.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a new type of replaceable multi-station laser welding displacement device, including a fixed support base, the top surface of the fixed support base is connected to the support beam fixed main frame through a bearing, a first support arm is fixedly installed above the support beam fixed main frame near the left end, a second support arm is fixedly installed above the support beam fixed main frame near the right end, a first working platform is arranged between the second support arm and the first support arm, and a second working platform is arranged between the first support arm and the second support arm.
[0006] Optionally, a flip servo motor is fixedly mounted on the outer sides of the first support arm and the second support arm, and the inner sides of the output shafts of the flip servo motor are fixedly connected to the left and right ends of the first working platform and the second working platform.
[0007] Optionally, a "mouth"-shaped frame penetrating from top to bottom is provided inside the first working platform and the second working platform.
[0008] Optionally, the first working platform and the second working platform are movably installed between the first support arm and the second support arm through bearings.
[0009] Optionally, a servo motor is disposed inside the fixed support base, and the top end of the servo motor output shaft is fixedly connected to the bottom end of the support beam fixed main frame.
[0010] The utility model provides a novel replaceable multi-station laser welding position changing device, which has the following features:
[0011] Beneficial effects:
[0012] 1. This new type of replaceable multi-station laser welding displacement device, through the synergy of this device and the welding robot arm, can realize the replacement of the fixture on the work platform and the flipping of the tooling fixture of a single work platform, thereby ensuring that the welding position can be accurately reached. Due to the high cost of the current laser welding technology, if a single fixed-station part is welded, the equipment cannot be fully utilized, which is a potential waste for the enterprise itself.
[0013] 2. This new type of replaceable multi-station laser welding positioner can not only effectively improve the operating efficiency of laser welding, but also effectively ensure the welding quality when performing laser welding technology operations, and can reduce the working time and labor costs of operators. At the same time, the welding laser positioner can effectively meet the needs of enterprises for laser welding technology. The laser welding positioner of the utility model can realize the replacement of tooling fixtures and the displacement function of the welding process, which plays an important role in the development of laser welding technology. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model.
[0015] In the figure: 1. Fixed support base; 2. Support beam fixed main frame; 3. First support arm; 4. Second support arm; 5. First working platform; 6. Second working platform; 7. Flip servo motor. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0017] See also Figure 1 The utility model provides a technical solution: a novel replaceable multi-station laser welding displacement device, comprising a fixed support base 1, the top surface of the fixed support base 1 is connected to a support beam fixed main frame 2 through a bearing, a servo motor is arranged inside the fixed support base 1, the top end of the servo motor output shaft is fixedly connected to the bottom of the support beam fixed main frame 2, the fixed support base 1 and the support beam fixed main frame 2 are connected by bearings, and the servo motor is used to cooperate when in use to conveniently control the active rotation of the support beam fixed main frame 2, and to conveniently control the rotation of the first support arm 3 and the second support arm 4 above, so as to control the first working platform 5 and the second working platform The platform 6 is rotated to a suitable angle, and the first support arm 3 is fixedly installed above the supporting beam fixed main frame 2 near the left end. The first working platform 5 and the second working platform 6 are movably installed between the first support arm 3 and the second support arm 4 through bearings. The fixed support base 1 is provided with a servo motor to realize the driving function so that the supporting beam fixed main frame 2 and the first support arm 3 and the second support arm 4 can realize 360° rotation in the horizontal direction. The first working platform 5 and the second working platform 6 are connected to the first support arm 3 and the second support arm 4 through a bearing seat with a flange, and the servo motor controls the flipping of the turntable. The outer sides of the first support arm 3 and the second support arm 4 are fixedly installed There is a flip servo motor 7, the inner side of the output shaft of the flip servo motor 7 is fixedly connected to the left and right ends of the first working platform 5 and the second working platform 6. Therefore, the utility model can be equipped with a multi-station laser welding displacement device to achieve 360° rotation in the horizontal direction, and the working platform can also be flipped 360° along the Y-axis direction, which is convenient for controlling the first working platform 5 and the second working platform 6 to rotate at any angle by using the cooperation of the servo motor and the flip servo motor 7. The second support arm 4 is fixedly installed above the supporting crossbeam fixed main frame 2 near the right end, and the first working platform 5 is arranged between the second support arm 4 and the first support arm 3. A "mouth"-shaped frame that runs through the working platform 5 and the second working platform 6 is provided inside, and the second working platform 6 is arranged between the first support arm 3 and the second support arm 4. The fixed support base 1 is connected to the supporting crossbeam fixed main frame 2 through a bearing seat, and the first support arm 3 and the second support arm 4 are connected to the supporting crossbeam fixed main frame 2 by welding. The first working platform 5 and the second working platform 6 are designed to be connected between the second support arm 4 and the first support arm 3 through a bearing seat; wherein the first working platform 5 and the second working platform 6 can realize the flipping design between the first support arm 3 and the second support arm 4 on both sides, and the flipping function is controlled by the drive of a servo motor.
[0018] In summary, when the new type of interchangeable multi-station laser welding displacement device is used, it is first connected to the PLC, and the computer remotely controls the main control cabinet through software programming. When the angle is changed, the operator presses the button to send a signal to the PLC main control cabinet to control the start of the servo motor, so that the flipping servo motor 7 drives the first working platform 5 or the second working platform 6 to flip to the required angle. When the welding robot cooperates with the flipping servo motor 7, the first working platform 5, and the second working platform 6, when different welding positions require the second working platform 6 or the first working platform 5 to flip to the specified position, the robot only needs to send a signal to the PLC main control cabinet, and the flipping servo motor 7, the first working platform 5, and the second working platform 6 can be automatically flipped to the specified required angle, so that the welding robot can accurately reach the welding position.
[0019] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not expressly listed, or also includes elements inherent to such process, method, article, or apparatus.
[0020] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A novel multi-station laser welding displacement device, comprising a fixed support base (1), Features: The top surface of the fixed support base (1) is connected to the support crossbeam fixed main frame (2) through a bearing, a first support arm (3) is fixedly installed above the support crossbeam fixed main frame (2) near the left end, a second support arm (4) is fixedly installed above the support crossbeam fixed main frame (2) near the right end, a first working platform (5) is arranged between the second supporting arm (4) and the first supporting arm (3), and a second working platform (6) is arranged between the first supporting arm (3) and the second supporting arm (4).
2. According to claim 1, a novel replaceable multi-station laser welding position shifting device, Features: A flip servo motor (7) is fixedly mounted on the outer sides of the first support arm (3) and the second support arm (4), and the inner sides of the output shafts of the flip servo motor (7) are fixedly connected to the left and right ends of the first working platform (5) and the second working platform (6).
3. According to claim 1, a novel replaceable multi-station laser welding position shifting device, Features: A "mouth"-shaped frame that runs through from top to bottom is provided inside the first working platform (5) and the second working platform (6).
4. According to claim 1, a novel replaceable multi-station laser welding position shifting device, Features: The first working platform (5) and the second working platform (6) are movably installed between the first supporting arm (3) and the second supporting arm (4) via bearings.
5. According to claim 1, a novel replaceable multi-station laser welding position shifting device, Features: A servo motor is arranged inside the fixed support base (1), and the top end of the output shaft of the servo motor is fixedly connected to the bottom end of the supporting crossbeam fixed main frame (2).
