Steel pipe welding device

By designing a steel pipe welding device including driving motor, pressure roller and cleaning parts, the problem of impurities on the surface of the steel pipe affecting the welding quality is solved, and an efficient cleaning and welding process is achieved, and the welding quality and strength are improved.

CN222176575UActive Publication Date: 2024-12-17TIANJIN SHAOYONG IRON & STEEL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420870321.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-17
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

During the welding process of existing welding equipment, due to the possible presence of rust and dust impurities on the surface, direct welding will affect the welding quality and connection strength.

Method used

A steel pipe welding device is designed, using components such as drive motors, pressure rollers, cylinders and cleaning parts. Through the cooperation of rotation and air pump spray guns, impurities on the surface of the steel pipe are cleaned and polished before welding to ensure the cleanliness of the welding position.

Benefits of technology

It effectively improves the welding quality and connection strength of steel pipes, is easy to operate, and quickly removes iron filings and dust impurities on the surface of steel pipes, ensuring the integrity and firmness of welding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222176575U_ABST
    Figure CN222176575U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of steel pipe machining, and discloses a steel pipe welding device which comprises a base, a welding assembly is fixedly connected to the bottom of an inner cavity of the base, two sets of fixing rods are rotationally connected to the side wall of the inner cavity of the base through rotating shafts, and pressure rollers are fixedly connected to the surfaces of the two sets of fixing rods through bolts. Braking pieces are arranged at the ends, penetrating through the base, of the two fixing rods, a plurality of limiting wheels are rotationally connected to the side walls of inner cavities of the two first fixing frames through rotating shafts, and a cleaning piece is arranged at the top of the supporting frame. Through cooperative use of the brake part, the cleaning part and other related assemblies, the whole device is easy and convenient to use and operate, scrap iron, dust, impurities and the like appearing on the surfaces of the welding positions of the two sets of steel pipes needing to be welded can be rapidly cleaned, and then the steel pipes are welded and fixed; therefore, the welding quality and the connection strength of the steel pipe can be effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of steel pipe processing, and in particular to a steel pipe welding device. Background Art

[0002] Steel pipe welding refers to the process of connecting two or more steel pipes by welding, crimping or other means. This process is often used in the fields of construction, manufacturing, pipeline engineering, etc. to connect steel pipes into the required shape and length to meet specific engineering needs. Welding is one of the most common methods. It heats the joint part of the steel pipe to melt it and fuse it with the joint part of another steel pipe to form a strong connection. This method can be achieved through different welding techniques, such as arc welding, gas shielded welding, etc.

[0003] With respect to the above-mentioned related technologies, the inventor believes that the existing welding equipment aligns one end of the two sets of steel pipes to be welded, and then uses its welding assembly equipment such as a welding gun to weld and fix the two sets of steel pipes. However, some steel pipes may have impurities such as rust and dust on their surface and welding position due to their storage environment and other conditions. At this time, if they are directly welded, the welding quality and connection strength of the steel pipes may be affected;

[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0005] In order to solve the problem that the surface welding position of the existing steel pipes that need to be welded may have rust, dust impurities, etc., and direct welding may affect the welding quality and strength, the present application provides a steel pipe welding device.

[0006] The steel pipe welding device provided in this application adopts the following technical solution:

[0007] 4. The repairing kit for automotive dents, according to claim 1, wherein the two toothed wheels have the therma subtend and are configured to be rotated by the two toothed wheels, and the toothed wheels have the therma subtend and are configured to be rotated by the two toothed wheels.

[0008] Preferably, the brake component includes a drive motor, a connecting rod, a worm and a worm wheel, one side of the base is fixedly connected to the drive motor by bolts, the drive motor is fixedly connected to the connecting rod by an output shaft, and one end of the connecting rod away from the drive motor is rotatably connected to one side of the base by a rotating shaft.

[0009] Preferably, two groups of worms are fixedly connected to the surface of the connecting rod, and worm wheels are meshingly connected to the surfaces of the two groups of worms. One side of the two groups of worm wheels is fixedly connected to one end of the fixing rod passing through the base by bolts.

[0010] Preferably, the cleaning component includes an air pump, a second fixed frame, a grinding wheel, a spray gun and a telescopic hose, the bottom of the second cylinder is fixedly connected to the second fixed frame by bolts, the inner cavity side wall of the second fixed frame is fixedly connected to the grinding wheel by bolts, and the inner cavity side wall of the second fixed frame is fixedly connected to the spray gun by bolts.

[0011] Preferably, the top of the spray gun is fixedly connected to a telescopic hose by bolts, the end of the telescopic hose away from the spray gun moves through the support frame, the end of the telescopic hose passing through the support frame is fixedly connected to an air pump by bolts, and the bottom of the air pump is fixedly connected to the top of the support frame by bolts.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] Through the coordinated use of braking parts, cleaning parts and other related components, the use of a driving motor and related braking parts for transmission, and the coordinated use of a pressure roller and a limiting wheel at the bottom of the first cylinder, the two groups of steel pipes can be aligned, and the friction and pressure generated by the rotation of the pressure roller can drive the steel pipe to rotate. While rotating, the welding parts of the two groups of steel pipes are polished by the grinding wheel at the bottom of the second cylinder. At the same time, the air pump and related components can be used to blow away the iron filings, rust, dust and impurities polished off the welding parts of the two groups of steel pipes with a spray gun. Compared with the existing technology, the overall use and operation is simple, and the iron filings, dust and impurities on the surfaces of the welding positions of the two groups of steel pipes to be welded can be quickly cleaned, and then they can be welded and fixed, thereby effectively improving the welding quality of the steel pipes and their connection strength. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of a three-dimensional structure from a first-view perspective of an embodiment of the application;

[0015] Figure 2 It is a schematic diagram of the partial structure of the limiting wheel, the grinding wheel and related components of the embodiment of the application;

[0016] Figure 3 It is a schematic diagram of the partial structure of the telescopic hose, spray gun and related components of the embodiment of the application.

[0017] Explanation of the accompanying drawings: 1. base; 2. welding assembly; 3. support frame; 4. first cylinder; 5. second cylinder; 6. air pump; 7. first fixed frame; 8. fixed rod; 9. pressure roller; 10. drive motor; 11. connecting rod; 12. worm; 13. worm gear; 14. limiting wheel; 15. second fixed frame; 16. grinding wheel; 17. spray gun; 18. telescopic hose. DETAILED DESCRIPTION

[0018] The following is combined with Figure 1-3 This application is described in further detail.

[0019] The present application embodiment discloses a steel pipe welding device. Figure 1-3A steel pipe welding device comprises a base 1, a welding assembly 2 is fixedly connected to the bottom of the inner cavity of the base 1, two sets of fixing rods 8 are rotatably connected to the inner cavity side wall of the base 1 through a rotating shaft, and the surfaces of the two sets of fixing rods 8 are fixedly connected to pressure rollers 9 through bolts, one end of the two sets of fixing rods 8 rotates through the base 1, and a brake is provided at one end of the two sets of fixing rods 8 passing through the base 1, and the brake is arranged on one side of the base 1, the bottom of the inner cavity of the base 1 is fixedly connected to a support frame 3 through bolts, and the top of the support frame 3 is fixedly connected to two sets of first cylinders 4 through bolts, the bottoms of the two sets of first cylinders 4 are movably passed through the support frame 3, and one end of the two sets of first cylinders 4 passing through the support frame 3 is fixedly connected to the first fixing frame 7 through bolts, and the inner cavity side walls of the two sets of first fixing frames 7 are rotatably connected to the base 1 through a rotating shaft. A plurality of groups of limiting wheels 14 are connected, the top of the support frame 3 is fixedly connected to the second cylinder 5 by bolts, the bottom of the second cylinder 5 movably passes through the support frame 3, a cleaning piece is provided on the top of the support frame 3, and the cleaning piece is arranged at the bottom of the second cylinder 5, the brake piece includes a driving motor 10, a connecting rod 11, a worm 12 and a worm wheel 13, one side of the base 1 is fixedly connected to the driving motor 10 by bolts, the driving motor 10 is fixedly connected to the connecting rod 11 through the output shaft, the end of the connecting rod 11 away from the driving motor 10 is rotatably connected to one side of the base 1 through a rotating shaft, two groups of worms 12 are fixedly connected to the surface of the connecting rod 11, the surfaces of the two groups of worms 12 are meshedly connected with the worm wheels 13, and one side of the two groups of worm wheels 13 are fixedly connected to one end of the fixing rod 8 passing through the base 1 by bolts;

[0020] By adopting the above technical solution, the welding assembly 2 provided on the top of the base 1 is equipped with a welding gun and other related welding equipment, which can be used to weld the steel pipes. First, the two groups of steel pipes that need to be welded can be placed on the pressure roller 9, and the welding ports of the two groups of steel pipes that need to be welded can be aligned in the center. At this time, the two groups of first cylinders 4 can be used for braking, and the limiting wheels 14 rotatably connected to the side walls of the inner cavities of the two groups of first fixed frames 7 can hold the two groups of steel pipes against the two groups of steel pipes, limit the parts, and ensure their stability. At this time, the driving motor 10 can be used for output, which can drive the connecting rod 11 and the two groups of worms 12 fixedly connected on the surface to rotate, and at the same time, the worm 12 can be driven to engage. The connected worm gear 13 rotates, and because the textures of its two groups of worms 12 and the two groups of worm gears 13 are opposite, the two groups of fixed rods 8 fixedly connected by the two groups of worm gears 13 can be driven to rotate in different directions, and at the same time, the pressure roller 9 fixedly connected to the surface of the two groups of fixed rods 8 can be driven to rotate. The pressure and friction generated by the pressure roller 9 on the steel pipe can drive the steel pipe to rotate. While rotating, the output of the second cylinder 5 on the top of the support frame 3 can be used to send the cleaning piece provided at the bottom thereof to the corresponding position. The cleaning piece can be used to quickly blow off the rust and dust impurities on the surface of the steel pipe, thereby facilitating the use of the welding assembly 2 to perform complete welding processing on the welding port.

[0021] Reference Figure 1, Figure 2 and Figure 3 The cleaning parts include an air pump 6, a second fixed frame 15, a grinding wheel 16, a spray gun 17 and a telescopic hose 18. The bottom of the second air cylinder 5 is fixedly connected to the second fixed frame 15 by bolts, the inner cavity side wall of the second fixed frame 15 is fixedly connected to the grinding wheel 16 by bolts, the inner cavity side wall of the second fixed frame 15 is fixedly connected to the spray gun 17 by bolts, the top of the spray gun 17 is fixedly connected to the telescopic hose 18 by bolts, one end of the telescopic hose 18 away from the spray gun 17 movably passes through the support frame 3, one end of the telescopic hose 18 passing through the support frame 3 is fixedly connected to the air pump 6 by bolts, and the bottom of the air pump 6 is fixedly connected to the top of the support frame 3 by bolts;

[0022] By adopting the above technical solution, the output of the second cylinder 5 on the top of the support frame 3 can be used to send its second fixed frame 15 to the corresponding position, so that the grinding wheel 16 can be tightly fitted to the welding parts of the two groups of steel pipes. While the steel pipes are rotating, the grinding wheel 16 can be used to apply pressure to the welding parts of the steel pipes to grind the welding parts of the steel pipes, and impurities such as rust on the surface can be removed. At the same time, the output of the air pump 6 can be used to quickly blow away the rust, iron filings, dust and impurities ground off the welding parts of the steel pipes through the spray gun 17 fixedly connected to one end of the telescopic hose 18.

[0023] The implementation principle of a steel pipe welding device in the embodiment of the present application is as follows: a welding assembly 2 provided on the top of its base 1 is provided with a welding gun and other related welding equipment, which can be used to weld its steel pipes. First, the two groups of steel pipes that need to be welded can be placed on the pressure roller 9, and the welding ports of the two groups of steel pipes that need to be welded can be aligned in the center. At this time, the two groups of first cylinders 4 can be used for braking, and the limiting wheels 14 rotatably connected to the inner cavity side walls of the two groups of first fixed frames 7 can hold the two groups of steel pipes against the two groups of steel pipes and limit the parts to ensure their stability. At this time, the driving motor 10 can be used for output, which can drive the connecting rod 11 and the two groups of worms 12 fixedly connected on the surface thereof to rotate, and at the same time, the worm wheel 13 meshingly connected to the worm 12 can be driven to rotate. Because the textures of the two groups of worms 12 and the two groups of worm wheels 13 are opposite, the two groups of fixed rods 8 fixedly connected to the two groups of worm wheels 13 can be driven to rotate in different directions, and at the same time, the surfaces of the two groups of fixed rods 8 can be driven to be fixedly connected. The connected pressure roller 9 rotates, and the pressure and friction generated by the pressure roller 9 on the steel pipe can drive the steel pipe to rotate. While rotating, the output of the second cylinder 5 on the top of the support frame 3 can be used to send the second fixed frame 15 to the corresponding position, so that the grinding wheel 16 is closely fitted to the welding parts of the two groups of steel pipes. While the steel pipes are rotating, the grinding wheel 16 is used to apply pressure to the welding parts of the steel pipes, so that the welding parts of the steel pipes can be polished to remove impurities such as rust on the surface. At the same time, the output of the air pump 6 can be used to quickly blow off the rust, iron filings, dust and impurities polished off the welding parts of the steel pipes through the spray gun 17 fixedly connected at one end of the telescopic hose 18, so as to facilitate the complete welding processing of the welding port using the welding assembly 2. The first cylinder 4 and the second cylinder 5 can both be preferably TDA20 type, the air pump 6 can be RV-10V type blowing pump 6, and the driving motor 10 can be NEMA 17 Stepper motor, a stepper motor consists of a rotor and a stator. The rotor usually contains a magnetic pole pair, while the stator contains a drive circuit and an electromagnetic coil. The stepper motor generates a magnetic field by applying an appropriate current to the electromagnetic coil, so that the rotor rotates at a certain step angle. Controlling the magnitude and direction of the current can control the speed and direction of the motor. The rotation of the stepper motor is carried out in units of a fixed step angle, such as 1.8 degrees or 0.9 degrees, by controlling the number and frequency of pulse signals applied to the electromagnetic coil, the angle of motor rotation can be controlled, the speed can be controlled by adjusting the frequency of the pulse signal, a higher frequency usually results in a faster speed, and vice versa, the controller can adjust the frequency of the pulse signal as needed to achieve the desired speed, stepper motors are usually locked in the current position when the pulse signal input stops, because their rotors will be kept in the current position unless enough force is applied to move them, this self-locking function makes stepper motors very useful when they need to maintain position or prevent accidental movement, the overall use is simple and easy to operate, and the iron filings and dust impurities on the surface of the two sets of steel pipes that need to be welded can be quickly cleaned, and then welded and fixed, which can effectively improve the welding quality of the steel pipes and their connection strength. .

[0024] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0025] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0026] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

[0027] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A steel pipe welding device, comprising a base (1), characterized in that: The bottom of the inner cavity of the base (1) is fixedly connected to a welding assembly (2); the inner cavity side wall of the base (1) is rotatably connected to two groups of fixing rods (8) via a rotating shaft; the surfaces of the two groups of fixing rods (8) are fixedly connected to pressure rollers (9) via bolts; one end of the two groups of fixing rods (8) is rotated to pass through the base (1); one end of the two groups of fixing rods (8) passing through the base (1) is provided with a brake, and the brake is arranged on one side of the base (1); the bottom of the inner cavity of the base (1) is fixedly connected to a support frame (3) via bolts; the top of the support frame (3) is fixedly connected to There are two groups of first cylinders (4), the bottoms of the two groups of first cylinders (4) are movable through the support frame (3), one end of the two groups of first cylinders (4) passing through the support frame (3) is fixedly connected to the first fixing frame (7) by bolts, the inner cavity side walls of the two groups of first fixing frames (7) are rotatably connected to a plurality of groups of limiting wheels (14) through a rotating shaft, the top of the support frame (3) is fixedly connected to the second cylinder (5) by bolts, the bottom of the second cylinder (5) is movable through the support frame (3), the top of the support frame (3) is provided with a cleaning piece, and the cleaning piece is arranged at the bottom of the second cylinder (5).

2. A steel pipe welding device according to claim 1, characterized in that: The brake component comprises a drive motor (10), a connecting rod (11), a worm (12) and a worm wheel (13); one side of the base (1) is fixedly connected to the drive motor (10) via bolts; the drive motor (10) is fixedly connected to the connecting rod (11) via an output shaft; and one end of the connecting rod (11) away from the drive motor (10) is rotatably connected to one side of the base (1) via a rotating shaft.

3. A steel pipe welding device according to claim 2, characterized in that: Two groups of worms (12) are fixedly connected to the surface of the connecting rod (11), and worm wheels (13) are meshingly connected to the surfaces of the two groups of worms (12). One side of the two groups of worm wheels (13) is fixedly connected to one end of the fixing rod (8) passing through the base (1) by bolts.

4. A steel pipe welding device according to claim 1, characterized in that: The cleaning component comprises an air pump (6), a second fixing frame (15), a grinding wheel (16), a spray gun (17) and a telescopic hose (18); the bottom of the second air cylinder (5) is fixedly connected to the second fixing frame (15) by bolts; the inner cavity side wall of the second fixing frame (15) is fixedly connected to the grinding wheel (16) by bolts; and the inner cavity side wall of the second fixing frame (15) is fixedly connected to the spray gun (17) by bolts.

5. A steel pipe welding device according to claim 4, characterized in that: The top of the spray gun (17) is fixedly connected to a telescopic hose (18) by bolts, and one end of the telescopic hose (18) away from the spray gun (17) movably passes through the support frame (3), and one end of the telescopic hose (18) passing through the support frame (3) is fixedly connected to an air pump (6) by bolts, and the bottom of the air pump (6) is fixedly connected to the top of the support frame (3) by bolts.