Welding device for aluminum template machining

The welding device for aluminum templates automates the welding process by enabling the welding head to move and clamp the template, addressing inefficiencies in manual repositioning and integrating polishing for improved efficiency and weld quality.

CN222176671UActive Publication Date: 2024-12-17SICHUAN XINWEIYE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420779031.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-17
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing aluminum plate welding devices require manual repositioning of the aluminum plate for welding at different positions, leading to inefficiencies in the welding process.

Method used

A welding device with a welding mechanism and moving mechanism that allows the welding head to move left and right, up and down, and includes a clamping assembly to secure the aluminum template, enabling automated positioning and polishing, with servo motors and threaded rods for precise control.

Benefits of technology

Enhances welding efficiency by allowing automated movement and positioning of the welding head, reduces the need for manual repositioning, and integrates polishing to ensure smooth welds without additional polishing steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum template processing, and discloses a welding device for aluminum template processing, the top of a welding device body is provided with a welding mechanism, the top of the welding mechanism is provided with a moving mechanism, and the bottom of the welding device body is fixedly connected with a collecting frame. Supporting legs are fixedly connected to the two sides of the bottom of the welding device body, the welding mechanism comprises a welding assembly and a clamping assembly, the welding assembly is arranged at the top of the welding device body, and the clamping assembly is arranged at the top of the welding device body. The welding head can be driven to move leftwards, rightwards, upwards and downwards, the welding efficiency is improved, meanwhile, a welded part can be polished, subsequent polishing is not needed any more, the efficiency is improved, meanwhile, an aluminum template can be clamped according to the size of the aluminum template, welding is more stable, and firstly, a rotating handle is rotated according to the size of the aluminum template.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum template processing, in particular to a welding device used for aluminum template processing. Background Art

[0002] Aluminum formwork is called aluminum alloy formwork for concrete engineering. It is a new generation of formwork system after plywood formwork, combined steel formwork system, steel frame wood (bamboo) plywood system, large formwork system and early dismantling formwork system. Aluminum alloy formwork is mainly made of aluminum alloy profiles. It is a formwork suitable for concrete engineering made through mechanical processing and welding. It is designed according to the 50mm module and is composed of panels, ribs, main profiles, plane formwork, corner formwork and early dismantling device.

[0003] According to the description of an aluminum plate welding device published on the patent website (authorization announcement number: CN 208067630 U), the aluminum plate welding device includes "a lifting device, a moving device, a fixing device, an auxiliary table", etc. to weld the aluminum plate.

[0004] In view of the above description, the applicant believes that there are the following problems:

[0005] The aluminum plate welding device utilizes a lifting device, a moving device, a fixing device, an auxiliary table, etc. to weld the aluminum plate. When the welding device is in use, the aluminum plate can only be welded at one position. When welding is required at other positions of the aluminum plate, the staff is required to manually move the position of the aluminum plate, which is inefficient and affects the welding efficiency. Therefore, the device needs to be improved. Utility Model Content

[0006] The purpose of the utility model is to provide a welding device for aluminum template processing to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for aluminum template processing, comprising a welding device body, a welding mechanism is arranged on the top of the welding device body, a moving mechanism is arranged on the top of the welding mechanism, a collecting frame is fixedly connected to the bottom of the welding device body, and supporting legs are fixedly connected to both sides of the bottom of the welding device body;

[0008] The welding mechanism comprises a welding assembly and a clamping assembly. The welding assembly is arranged on the top of the welding device body, and the clamping assembly is arranged on the top of the welding device body.

[0009] Preferably, the welding assembly includes a first servo motor, the first servo motor is fixedly connected to the right side of the welding device body, the first servo motor is fixedly connected to a first threaded rod on the left side, the first threaded rod is rotatably connected to the inside of the welding device body on the left side, the first threaded rod is threadedly connected to a moving seat on the periphery of the first threaded rod, the top of the moving seat is fixedly connected to a load-bearing frame, the top of the load-bearing frame is fixedly connected to a first cylinder, the bottom of the first cylinder is fixedly connected to a fixed box, the fixed box is rotatably connected to a first rotating rod, the periphery of the first rotating rod is fixedly connected to a worm gear, the rear side of the worm gear is meshed with a worm, the right side of the worm gear is fixedly connected to a second servo motor, the second servo motor is fixedly connected to the fixed box, the bottom of the first rotating rod is fixedly connected to a fixed plate, the left side of the bottom of the fixed plate is fixedly connected to a second cylinder, the bottom of the second cylinder is fixedly connected to a welding head, the right side of the bottom of the fixed plate is fixedly connected to a third servo motor, the bottom of the third servo motor is fixedly connected to a second rotating rod, and the bottom of the second rotating rod is fixedly connected to a grinding plate.

[0010] Preferably, a movable groove is provided on the top of the welding device body, and the movable seat is slidably connected in the movable groove, so that when the first threaded rod drives the movable seat to move left and right, the movable seat can be slidably connected in the movable groove to limit the movable seat, so that the load-bearing frame can move left and right more stably.

[0011] Preferably, the clamping assembly includes a reverse threaded rod, which is rotatably connected to the inside of the welding device body, a rotating handle is fixedly connected to the right side of the reverse threaded rod, a support frame is threadedly connected to the outer periphery of the reverse threaded rod, a sliding rod is slidably connected to the inside of the support frame, and a splint is fixedly connected to the top of the support frame.

[0012] Preferably, a circular hole is opened inside the support frame, and the slide rod is slidably connected in the circular hole. The slide rod is fixedly connected to the inside of the welding device body, so that when the support frame drives the splint to move left and right, it can limit the support frame by sliding around the periphery of the slide rod, making the left and right movement more stable.

[0013] Preferably, the moving mechanism includes a fixed block, which is fixedly connected to the top of the load-bearing frame, a second threaded rod is rotatably connected inside the fixed block, a fourth servo motor is fixedly connected to the rear side of the second threaded rod, a threaded block is threadedly connected to the outer periphery of the second threaded rod, the threaded block is fixedly connected to the left side of the first cylinder, a slider is fixedly connected to the bottom of the threaded block, and the slider is slidably connected to the top of the load-bearing frame.

[0014] Preferably, a slide groove is provided on the top of the load-bearing frame, and the slider is slidably connected in the slide groove, so that when the threaded block drives the first cylinder to move forward and backward, the slider slides in the slide groove, which can play a supporting and limiting role, making the threaded block move forward and backward more stable.

[0015] Compared with the prior art, the utility model provides a welding device for aluminum template processing, which has the following beneficial effects:

[0016] 1. The welding device for aluminum template processing can realize that when welding the aluminum template, the welding head can be driven to move left and right and up and down through the welding mechanism, thereby improving the welding efficiency. At the same time, the welded part can be polished, and subsequent polishing is no longer required, thereby improving the efficiency. At the same time, the aluminum template can be clamped according to the size of the aluminum template to make the welding more stable. First, according to the size of the aluminum template, the rotating handle is rotated to drive the clamping plate to move left and right through the support frame to clamp the two sides of the aluminum template so that the aluminum template is in a fixed state, and then the first servo motor drives the outer thread connection of the first threaded rod to move left and right. The moving seat moves left and right, and drives the welding head to move left and right through the load-bearing frame to move to the position where welding is required, and then drives the fixed box to rise and fall through the first cylinder to change the height of the welding head, and welds the aluminum template through the welding head. When welding is completed, the worm is driven to rotate by the second servo motor, so that the worm drives the first rotating rod fixedly connected to the worm wheel to rotate, and the first rotating rod drives the fixed disk to rotate, and the position of the grinding disk and the welding head is replaced, and then the grinding disk fixedly connected to the bottom of the second rotating rod is driven to rotate by the third servo motor, and the welding part is polished to keep it smooth.

[0017] 2. The welding device for aluminum template processing can drive the first cylinder to move forward and backward according to the welding position of the aluminum template through the provided moving mechanism, thereby adjusting the front and rear position of the welding head to meet the welding requirements of different positions. The fourth servo motor drives the threaded block connected to the outer thread of the second threaded rod to move forward and backward. When the threaded block moves forward and backward, it will drive the first cylinder to move forward and backward, thereby driving the welding head to move forward and backward. When the threaded block moves forward and backward, it will drive the slider to slide in the slide groove, which supports and limits the threaded block, making the movement of the threaded block more stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the welding mechanism structure;

[0021] Figure 3 It is a schematic diagram of the welding assembly structure;

[0022] Figure 4 This is a schematic diagram of the bottom structure of the load-bearing frame;

[0023] Figure 5 It is a schematic diagram of the bottom structure of the fixed box;

[0024] Figure 6 It is a schematic diagram of the structure of the clamping assembly;

[0025] Figure 7 It is a schematic diagram of the mobile mechanism structure.

[0026] In the figure: 1. welding device body; 2. welding mechanism; 3. moving mechanism; 4. collecting frame; 5. supporting leg; 21. welding assembly; 22. clamping assembly; 211. first servo motor; 212. first threaded rod; 213. moving seat; 214. load-bearing frame; 215. first cylinder; 216. fixed box; 217. worm; 218. worm wheel; 219. first rotating rod; 2191. second servo motor; 2192. fixed plate; 2193. third servo motor; 2194. second rotating rod; 2195. grinding plate; 2196. second cylinder; 2197. welding head; 221. reverse threaded rod; 222. supporting frame; 223. rotating handle; 224. clamping plate; 225. sliding rod; 31. fourth servo motor; 32. fixed block; 33. second threaded rod; 34. threaded block; 35. sliding block. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The utility model provides the following technical solutions:

[0030] Embodiment 1

[0031] See also Figure 1-7 The utility model provides a technical solution: a welding device for aluminum template processing, including a welding device body 1, a welding mechanism 2 is arranged on the top of the welding device body 1, a moving mechanism 3 is arranged on the top of the welding mechanism 2, a collecting frame 4 is fixedly connected to the bottom of the welding device body 1, and supporting legs 5 are fixedly connected on both sides of the bottom of the welding device body 1. The welding mechanism 2 includes a welding assembly 21 and a clamping assembly 22, the welding assembly 21 is arranged on the top of the welding device body 1, and the clamping assembly 22 is arranged on the top of the welding device body 1.

[0032] The welding assembly 21 includes a first servo motor 211, the first servo motor 211, the first servo motor 211 is fixedly connected to the right side of the welding device body 1, the first servo motor 211 is fixedly connected to the first threaded rod 212 on the left side, the first threaded rod 212 is rotatably connected to the inside of the welding device body 1 on the left side, the first threaded rod 212 is threadedly connected to a moving seat 213 on the periphery, the moving seat 213 is fixedly connected to a load-bearing frame 214 on the top, the load-bearing frame 214 is fixedly connected to a first cylinder 215 on the top, the first cylinder 215 is fixedly connected to a fixed box 216 on the bottom, the fixed box 216 is rotatably connected to a first rotating rod 219, the first rotating rod 219 is fixedly connected to a worm wheel 218 on the periphery, the worm wheel 218 is meshed with a worm 217, the worm 217 is fixedly connected to the second servo motor 2191 on the right side, and the second servo motor 21 91 is fixedly connected in the fixed box 216, a fixed plate 2192 is fixedly connected to the bottom of the first rotating rod 219, a second cylinder 2196 is fixedly connected to the left side of the bottom of the fixed plate 2192, a welding head 2197 is fixedly connected to the bottom of the second cylinder 2196, a third servo motor 2193 is fixedly connected to the right side of the bottom of the fixed plate 2192, a second rotating rod 2194 is fixedly connected to the bottom of the third servo motor 2193, a grinding disc 2195 is fixedly connected to the bottom of the second rotating rod 2194, a movable groove is opened on the top of the welding device body 1, and the movable seat 213 is slidably connected to the movable groove, so that when the first threaded rod 212 drives the movable seat 213 to move left and right, by making the movable seat 213 slidably connected to the movable groove, the movable seat 213 can be limited, so that the load-bearing frame 214 can move left and right more stably.

[0033] See also Figure 1-7 The utility model provides a technical solution: the clamping assembly 22 includes a reverse threaded rod 221, which is rotatably connected to the inside of the welding device body 1, and a rotating handle 223 is fixedly connected to the right side of the reverse threaded rod 221. The outer periphery of the reverse threaded rod 221 is threadedly connected to a support frame 222, and a slide rod 225 is slidably connected to the support frame 222. A clamping plate 224 is fixedly connected to the top of the support frame 222, and a round hole is opened inside the support frame 222. The slide rod 225 is slidably connected to the round hole, and the slide rod 225 is fixedly connected to the inside of the welding device body 1, so that when the support frame 222 drives the clamping plate 224 to move left and right, by sliding on the outer periphery of the slide rod 225, the support frame 222 can be limited, making the left and right movement more stable.

[0034] Embodiment 2

[0035] See also Figure 1-7On the basis of the first embodiment, the moving mechanism 3 further comprises a fixed block 32, the fixed block 32 is fixedly connected to the top of the load-bearing frame 214, a second threaded rod 33 is rotatably connected inside the fixed block 32, a fourth servo motor 31 is fixedly connected to the rear side of the second threaded rod 33, a threaded block 34 is threadedly connected to the outer periphery of the second threaded rod 33, the threaded block 34 is fixedly connected to the left side of the first cylinder 215, a slider 35 is fixedly connected to the bottom of the threaded block 34, the slider 35 is slidably connected to the top of the load-bearing frame 214, a slide groove is provided at the top of the load-bearing frame 214, and the slider 35 is slidably connected to the slide groove, so that when the threaded block 34 drives the first cylinder 215 to move forward and backward, the slider 35 slides in the slide groove, which can play a supporting and limiting role, making the forward and backward movement of the threaded block 34 more stable.

[0036] In actual operation, when this device is used, first, according to the size of the aluminum template, the rotating handle 223 is rotated to make the reverse threaded rod 221 drive the clamping plate 224 to move left and right through the support frame 222, and clamp the two sides of the aluminum template to fix the aluminum template, and then the first servo motor 211 drives the moving seat 213 connected to the outer thread of the first threaded rod 212 to move left and right, and the load-bearing frame 214 drives the welding head 2197 to move left and right to the position where welding is required, and then the fourth servo motor 31 drives the threaded block 34 connected to the outer thread of the second threaded rod 33 to move back and forth. When the threaded block 34 moves back and forth, it will drive the first cylinder 215 to move back and forth, thereby driving the welding head 2197 to move back and forth, and the front and rear position of the welding head 2197 is adjusted. When the threaded block 34 moves back and forth, it will drive the slider 35 to slide in the slide groove, and the threaded block 34 It plays a supporting and limiting role, making the movement of the threaded block 34 more stable, and then the first cylinder 215 drives the fixed box 216 to rise and fall, changes the height of the welding head 2197, and welds the aluminum template through the welding head 2197. When the welding is completed, the worm 217 is driven to rotate by the second servo motor 2191, so that the worm 217 drives the first rotating rod 219 fixedly connected to the worm gear 218 to rotate, so that the first rotating rod 219 drives the fixed disk 2192 to rotate, and the position of the grinding disk 2195 and the welding head 2197 are replaced, and then the grinding disk 2195 fixedly connected to the bottom of the second rotating rod 2194 is driven by the third servo motor 2193 to rotate, and the welding part is polished to keep it smooth. When the support frame 222 drives the splint 224 to move left and right, it can play a limiting role on the support frame 222 by sliding on the periphery of the slide rod 225, so that the left and right movement is more stable.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A welding device for aluminum formwork processing, comprising a welding device body (1), characterized in that: A welding mechanism (2) is arranged on the top of the welding device body (1), a moving mechanism (3) is arranged on the top of the welding mechanism (2), a collecting frame (4) is fixedly connected to the bottom of the welding device body (1), and supporting legs (5) are fixedly connected to both sides of the bottom of the welding device body (1); The welding mechanism (2) comprises a welding assembly (21) and a clamping assembly (22); the welding assembly (21) is arranged on the top of the welding device body (1); and the clamping assembly (22) is arranged on the top of the welding device body (1).

2. A welding device for aluminum formwork processing according to claim 1, characterized in that: The welding assembly (21) comprises a first servo motor (211), the first servo motor (211) is fixedly connected to the right side of the welding device body (1), the first servo motor (211) is fixedly connected to the left side of the first servo motor (211) with a first threaded rod (212), the first threaded rod (212) is rotatably connected to the inside of the welding device body (1), the first threaded rod (212) is threadedly connected to a movable seat (213) on the outer periphery, the movable seat (213) is fixedly connected to a load-bearing frame (214) on the top, the load-bearing frame (214) is fixedly connected to a first cylinder (215) on the top, the first cylinder (215) is fixedly connected to a fixed box (216) on the bottom, the fixed box (216) is rotatably connected to a first rotating rod (219) on the inside, and the first rotating rod (219) is threadedly connected to the outside. A worm wheel (218) is fixedly connected to the periphery, a worm (217) is meshed with the rear side of the worm wheel (218), a second servo motor (2191) is fixedly connected to the right side of the worm (217), the second servo motor (2191) is fixedly connected in the fixed box (216), a fixed plate (2192) is fixedly connected to the bottom of the first rotating rod (219), a second cylinder (2196) is fixedly connected to the left side of the bottom of the fixed plate (2192), a welding head (2197) is fixedly connected to the bottom of the second cylinder (2196), a third servo motor (2193) is fixedly connected to the right side of the bottom of the fixed plate (2192), a second rotating rod (2194) is fixedly connected to the bottom of the third servo motor (2193), and a grinding plate (2195) is fixedly connected to the bottom of the second rotating rod (2194).

3. A welding device for aluminum formwork processing according to claim 2, characterized in that: A movable groove is provided on the top of the welding device body (1), and the movable seat (213) is slidably connected in the movable groove.

4. A welding device for aluminum formwork processing according to claim 1, characterized in that: The clamping assembly (22) comprises a reverse threaded rod (221), the reverse threaded rod (221) is rotatably connected to the inside of the welding device body (1), a rotating handle (223) is fixedly connected to the right side of the reverse threaded rod (221), a support frame (222) is threadedly connected to the outer periphery of the reverse threaded rod (221), a sliding rod (225) is slidably connected to the inside of the support frame (222), and a clamping plate (224) is fixedly connected to the top of the support frame (222).

5. A welding device for aluminum formwork processing according to claim 4, characterized in that: A circular hole is provided inside the support frame (222), and the sliding rod (225) is slidably connected in the circular hole. The sliding rod (225) is fixedly connected to the inside of the welding device body (1).

6. A welding device for aluminum formwork processing according to claim 1, characterized in that: The moving mechanism (3) comprises a fixed block (32), the fixed block (32) is fixedly connected to the top of the load-bearing frame (214), a second threaded rod (33) is rotatably connected inside the fixed block (32), a fourth servo motor (31) is fixedly connected to the rear side of the second threaded rod (33), a threaded block (34) is threadedly connected to the outer periphery of the second threaded rod (33), the threaded block (34) is fixedly connected to the left side of the first cylinder (215), a slider (35) is fixedly connected to the bottom of the threaded block (34), and the slider (35) is slidably connected to the top of the load-bearing frame (214).

7. A welding device for aluminum formwork processing according to claim 6, characterized in that: A slide groove is provided on the top of the load-bearing frame (214), and the sliding block (35) is slidably connected in the slide groove.