Automatic deburring line for compressor shell

The compressor casing deburring automatic line addresses the lack of automatic adjustment in existing equipment by using a boosting and adjusting mechanism to ensure stable placement and efficient burr removal, improving the deburring process's quality and efficiency.

CN222177036UActive Publication Date: 2024-12-17KUNSHAN MAITONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202420532960.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-17
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

Existing compressor housing deburring equipment lacks a portable automatic adjustment function, leading to incomplete burr removal and increased manual workload, affecting the quality and efficiency of the deburring process.

Method used

A compressor casing deburring automatic line with a boosting mechanism, adjusting mechanism, and grinding structure, enabling accurate positioning and automatic adjustment to ensure stable placement during the deburring process, reducing manual intervention.

Benefits of technology

The automatic line ensures precise positioning and efficient burr removal, enhancing the stability and efficiency of the deburring process by minimizing manual operations and improving overall working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compressor shell deburring automation line which comprises a working frame, an auxiliary plate, boosting mechanisms, a front beam, a rear beam, an adjusting mechanism, a lamp holder, a polishing structure and a limiting plate, the auxiliary plate is fixedly arranged on one side of the surface of the working frame, and the boosting mechanisms are installed on the two sides of the surface of the auxiliary plate. A front beam is installed in the middle of the front side of the working frame, the front beam is close to the upper portion of the output end of the boosting mechanism, a rear beam is arranged in the middle of the rear side of the working frame, the position of the rear beam is higher than that of the front beam, and two adjusting mechanisms are arranged between the front beam and the rear beam. The two adjusting mechanisms correspond to the two boosting mechanisms in position correspondingly, a lamp holder is installed on the top of the working frame, the lower portions of the two adjusting mechanisms are connected with a grinding structure, and the two sides of the inner bottom face of the working frame are each provided with two limiting plates matched with the boosting mechanisms. According to the utility model, multi-direction automatic adjustment can be realized in an automatic adjustment mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of compressor housing deburring equipment, in particular to an automatic line for deburring a compressor housing. Background Art

[0002] The compressor housing is the outer shell of the compressor and an indispensable component. It wraps all the parts of the compressor to protect and fix them. The quality of the compressor housing not only affects the overall quality of the compressor to a great extent, but is also directly related to the performance of the overall equipment. Burrs are tiny protrusions left on the surface of the material due to the sharp edges of the tool or mold during metal processing, such as cutting, drilling, and stamping. These burrs not only affect the appearance quality of the product, but may also affect the performance and service life of the product. Therefore, it is very necessary to repair the burrs on the compressor housing.

[0003] Existing compressor housing deburring equipment does not have a portable automatic adjustment function during use, such as an engine air filter housing deburring device disclosed in application number CN202221800239.3. Existing housing outer surface treatment devices of this type do not have an automatic adjustment function during use, and the burrs on the housing surface are not removed thoroughly during use, which affects subsequent processing, increases manual workload, and reduces the working efficiency of such devices.

[0004] Therefore, it is necessary to invent a compressor housing deburring automatic line to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic line for deburring compressor casings to solve the problem that the technology cannot accurately locate and screen. The picking device cannot detect and screen whether the objects are qualified when picking up the objects, resulting in the need for subsequent manual inspection. At the same time, the picking device can accurately locate the objects to ensure the stability of the objects during automatic picking up.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressor casing deburring automatic line, comprising a working frame, an auxiliary plate, a boosting mechanism, a front beam, a rear beam, an adjusting mechanism, a lamp holder, a grinding structure and a limit plate, wherein an auxiliary plate is fixedly arranged on one side of the surface of the working frame, and boosting mechanisms are installed on both sides of the surface of the auxiliary plate, a front beam is installed in the middle of the front side of the working frame, and the front beam is close to the top of the output end of the boosting mechanism, a rear beam is arranged in the middle of the rear side of the working frame, and the position of the rear beam is higher than that of the front beam, two adjusting mechanisms are arranged between the front beam and the rear beam, and the two adjusting mechanisms correspond to the positions of the two boosting mechanisms respectively, a lamp holder is installed on the top of the working frame, and a grinding structure is connected below the two adjusting mechanisms, and two limit plates are arranged on both sides of the inner bottom surface of the working frame to cooperate with the boosting mechanism.

[0007] Preferably, the boost mechanism includes a motor, a telescopic push rod, a push plate and a shell itself. Two motors are provided, and the two motors are respectively located on both sides below the auxiliary plate. The output end of the motor is connected to the telescopic push rod, and the telescopic push rod passes through the surface of the auxiliary plate. The shell itself is placed on the front side of the push plate, and the shell itself is placed on the inner bottom surface of the work frame.

[0008] Preferably, double sliding grooves are provided on both sides of the surface of the front beam, and a first sliding block slidably matched with the double sliding grooves is installed on one side of the bottom surface of the adjustment mechanism.

[0009] Preferably, a single slide groove is opened in the middle of the surface of the rear beam, and a second slider that slides and matches the single slide groove is installed on the other side of the bottom surface of the adjustment mechanism. Clamps are installed on both sides of the second slider, and the clamps are clamped on both sides of the outer wall of the rear beam.

[0010] Preferably, the adjustment mechanism includes a machine base, a fixed seat, a transverse movable seat and a longitudinal movable seat, the machine bases are respectively located on both sides of the inner wall of the working frame, a fixed seat is installed on one side of the machine base, a transverse movable seat is installed in the middle of the surface of the fixed seat, and a longitudinal movable seat is installed below the outer wall of the transverse movable seat.

[0011] Preferably, the grinding structure includes a driving rod, a grinding disc, a grinding piece and a detachable part, the driving rod is installed at the middle part of the bottom surface of the longitudinal movable seat, the output end of the driving rod is installed with a grinding disc, the bottom surface of the grinding disc is provided with a grinding piece, and the grinding piece is installed on the grinding disc around the detachable part.

[0012] Preferably, the limiting plate is arc-shaped, limiting blocks are installed on both sides of the bottom of the limiting plate, and limiting grooves that are engaged with the limiting blocks are opened on both sides of the inner bottom surface of the working frame.

[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0014] The compressor casing deburring automatic line can limit the position of the casing itself by setting a booster mechanism and a limit plate to ensure that the position of the casing itself does not shift during the grinding process. The device can realize automatic adjustment in multiple directions in an automatic adjustment manner, and can enable the moving seat as a whole to drive the grinding structure installed below to operate, thereby reducing the workload of manual operation and also improving the overall working efficiency of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the working frame of the utility model;

[0017] Figure 3 This is a schematic diagram of the working frame of the utility model from a top view;

[0018] Figure 4 This is a schematic diagram of the working frame of the utility model viewed from above;

[0019] Figure 5 It is a schematic diagram of the structure of the regulating mechanism of the utility model.

[0020] Description of reference numerals:

[0021] 1. Work frame; 2. Auxiliary plate; 3. Boosting mechanism; 301. Motor; 302. Telescopic push rod; 303. Push plate; 304. Shell itself; 4. Front beam; 401. Double slide groove; 402. First slider; 5. Rear beam; 501. Single slide groove; 502. Second slider; 503. Clamp; 6. Adjustment mechanism; 601. Machine base; 602. Fixed seat; 603. Lateral movable seat; 604. Longitudinal movable seat; 7. Lamp stand; 8. Grinding structure; 801. Driving rod; 802. Grinding disc; 803. Grinding part; 804. Removable part; 9. Limiting plate; 901. Limiting groove. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0023] The utility model provides Figure 1-5The compressor casing deburring automatic line shown in the figure comprises a working frame 1, an auxiliary plate 2, a boosting mechanism 3, a front beam 4 and a rear beam 5. An auxiliary plate 2 is fixedly arranged on one side of the surface of the working frame 1, and boosting mechanisms 3 are installed on both sides of the surface of the auxiliary plate 2. The boosting mechanism 3 comprises a motor 301, a telescopic push rod 302, a push plate 303 and a casing 304. Two motors 301 are provided, and the two motors 301 are respectively located on both sides below the auxiliary plate 2. The output end of the motor 301 is connected to the telescopic push rod 302, and the telescopic push rod 302 passes through the surface of the auxiliary plate 2. The casing 304 is placed on the front side of the push plate 303, and the casing 304 is placed on On the inner bottom surface of the working frame 1, a front beam 4 is installed in the middle of the front side of the working frame 1, and the front beam 4 is close to the output end of the boosting mechanism 3. Double slide grooves 401 are opened on both sides of the surface of the front beam 4, and a first slider 402 that slidably matches the double slide grooves 401 is installed on one side of the bottom surface of the adjusting mechanism 6. A rear beam 5 is arranged in the middle of the rear side of the working frame 1, and the position of the rear beam 5 is higher than that of the front beam 4. A single slide groove 501 is opened in the middle of the surface of the rear beam 5, and a second slider 502 that slidably matches the single slide groove 501 is installed on the other side of the bottom surface of the adjusting mechanism 6. Clamps 503 are installed on both sides of the second slider 502, and the clamps 503 are clamped on both sides of the outer wall of the rear beam 5;

[0024] Two adjustment mechanisms 6 are arranged between the front beam 4 and the rear beam 5. The two adjustment mechanisms 6 correspond to the positions of the two boosting mechanisms 3 respectively. The adjustment mechanism 6 comprises a machine base 601, a fixed seat 602, a transverse movable seat 603 and a longitudinal movable seat 604. The machine base 601 is respectively located on both sides of the inner wall of the working frame 1. A fixed seat 602 is installed on one side of the machine base 601. A transverse movable seat 603 is installed in the middle of the surface of the fixed seat 602. A longitudinal movable seat 604 is installed below the outer wall of the transverse movable seat 603. A lamp holder 7 is installed on the top of the working frame 1. A grinding structure 8 is connected below the two adjustment mechanisms 6. The grinding structure 8 includes It includes a driving rod 801, a grinding disc 802, a grinding piece 803 and a detachable piece 804. The driving rod 801 is installed in the middle of the bottom surface of the longitudinal moving seat 604. The output end of the driving rod 801 is installed with a grinding disc 802. The bottom surface of the grinding disc 802 is provided with a grinding piece 803. The grinding piece 803 is installed on the grinding disc 802 around the detachable piece 804. Two limit plates 9 are provided on both sides of the inner bottom surface of the working frame 1 to cooperate with the boosting mechanism 3. The limit plates 9 are arranged in an arc shape. Limit blocks are installed on both sides of the bottom of the limit plates 9. Limit grooves 901 that are engaged with the limit blocks are provided on both sides of the inner bottom surface of the working frame 1.

[0025] How this utility works:

[0026] Refer to the instruction manual Figure 1-5For this type of compressor casing deburring automatic line, a front beam 4 is installed in the middle of the front side of the work frame 1, and a rear beam 5 is arranged in the middle of the rear side of the work frame 1. Two adjustment mechanisms 6 are arranged between the front beam 4 and the rear beam 5. The position of the rear beam 5 is higher than that of the front beam 4, which is convenient for adapting to the placement of the adjustment mechanism 6. There are two adjustment mechanisms, so that the device can realize double-station operation. A grinding structure 8 is connected below the two adjustment mechanisms 6 for grinding operation, which can effectively improve work efficiency;

[0027] When in use, first place the compressor housing that needs to be deburred on the inner bottom surface of the working frame 1, then start the device through the motor 301 in the booster mechanism 3, so that the telescopic push rod 302 is pushed forward until the push plate 303 fits against the side wall of the housing itself 304 on one side to hold the housing itself 304, and while placing it, it is placed according to the corresponding position of the upper adjustment mechanism 6, and then the position of the housing itself 304 is limited by inserting the limit plate 9 through the two limit blocks below into the corresponding limit grooves 901 on both sides of the inner bottom surface of the working frame 1 to ensure that the position of the housing itself 304 does not shift during the grinding process. The device can realize multi-directional automatic adjustment in an automatic adjustment manner, and can enable the movable seat as a whole to drive the grinding structure 8 installed below to operate, thereby reducing the workload of manual operation, and at the same time can also improve the overall working efficiency of the device.

Claims

1. A compressor housing deburring automatic line, comprising a working frame (1), an auxiliary plate (2), a boosting mechanism (3), a front beam (4), a rear beam (5), an adjustment mechanism (6), a lamp holder (7), a grinding structure (8) and a limit plate (9), characterized in that: An auxiliary plate (2) is fixedly arranged on one side of the surface of the working frame (1), and boosting mechanisms (3) are installed on both sides of the surface of the auxiliary plate (2). A front beam (4) is installed in the middle of the front side of the working frame (1), and the front beam (4) is close to the upper part of the output end of the boosting mechanism (3). A rear beam (5) is arranged in the middle of the rear side of the working frame (1), and the position of the rear beam (5) is higher than the position of the front beam (4). Two adjustment mechanisms (6) are arranged between the front beam (4) and the rear beam (5), and the two adjustment mechanisms (6) correspond to the positions of the two boosting mechanisms (3) respectively. A lamp holder (7) is installed on the top of the working frame (1), and a grinding structure (8) is connected below the two adjustment mechanisms (6). Two limit plates (9) are arranged on both sides of the inner bottom surface of the working frame (1) to cooperate with the boosting mechanism (3).

2. The compressor housing deburring automatic line according to claim 1, characterized in that: The boosting mechanism (3) comprises a motor (301), a telescopic push rod (302), a push plate (303) and a shell (304). Two motors (301) are provided. The two motors (301) are respectively located on both sides below the auxiliary plate (2). The output end of the motor (301) is connected to the telescopic push rod (302). The telescopic push rod (302) passes through the surface of the auxiliary plate (2). The shell (304) is placed on the front side of the push plate (303). The shell (304) is placed on the inner bottom surface of the working frame (1).

3. The compressor housing deburring automatic line according to claim 1, characterized in that: Double sliding grooves (401) are provided on both sides of the surface of the front beam (4), and a first sliding block (402) that is slidably matched with the double sliding grooves (401) is installed on one side of the bottom surface of the adjustment mechanism (6).

4. The compressor housing deburring automatic line according to claim 1, characterized in that: A single slide groove (501) is provided in the middle of the surface of the rear beam (5), a second sliding block (502) slidably matched with the single slide groove (501) is installed on the other side of the bottom surface of the adjustment mechanism (6), clamping plates (503) are installed on both sides of the second sliding block (502), and the clamping plates (503) are clamped on both sides of the outer wall of the rear beam (5).

5. The compressor housing deburring automatic line according to claim 1, characterized in that: The adjustment mechanism (6) comprises a machine base (601), a fixed base (602), a transverse movable base (603) and a longitudinal movable base (604); the machine base (601) is respectively located on both sides of the inner wall of the working frame (1); a fixed base (602) is installed on one side of the machine base (601); a transverse movable base (603) is installed in the middle of the surface of the fixed base (602); and a longitudinal movable base (604) is installed below the outer wall of the transverse movable base (603).

6. The compressor housing deburring automatic line according to claim 1, characterized in that: The grinding structure (8) comprises a driving rod (801), a grinding disc (802), a grinding piece (803) and a detachable piece (804); the driving rod (801) is mounted on the middle part of the bottom surface of the longitudinal movable seat (604); the output end of the driving rod (801) is mounted with a grinding disc (802); the bottom surface of the grinding disc (802) is provided with a grinding piece (803); and the grinding piece (803) is mounted on the grinding disc (802) via the detachable piece (804) on all sides.

7. The compressor housing deburring automatic line according to claim 1, characterized in that: The limiting plate (9) is arranged in an arc shape, and limiting blocks are installed on both sides of the bottom of the limiting plate (9), and limiting grooves (901) that are matched with the limiting blocks are opened on both sides of the inner bottom surface of the working frame (1).