Thickness calibration and surface treatment device for nano microporous insulation board
By designing the thickness calibration and surface treatment device of nano microporous insulation plate, the thickness calibration and dust pollution problems are solved, and automated detection and flame treatment are realized, ensuring accurate product size and smooth surface, protecting the working environment and health.
Patent Information
- Application Number
- CN202420183485.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The thickness of the nano-microporous insulation plate cannot be economically and effectively calibrated by traditional methods, and a large amount of dust is generated during the processing, affecting the working environment and health, and the surface is rough and uneven after traditional treatment.
A nano-microporous thermal insulation plate thickness calibration and surface treatment device is designed, including electric box, conveying track, dust-proof and vacuuming device, flame surface treatment machine and thickness detection device. By automatically detecting thickness, belt grinding and flame treatment, Ensure accurate dimensions, smooth surfaces, and effectively prevent dust from spreading.
It realizes automated thickness detection, improves product qualification rate, has good surface treatment effect, reduces dust pollution, and protects the working environment and health.
Smart Images
Figure CN222177144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing high-temperature resistant heat-insulating materials, in particular to a nano-microporous heat-insulating board thickness calibration and surface treatment device. Background Art
[0002] Nano-microporous insulation board is a plate-shaped inorganic thermal insulation material with very low thermal conductivity and good processing characteristics. It is particularly suitable for use in occasions with high requirements for energy saving and environmental protection, especially in high-temperature application scenarios where the thickness or weight of the insulation material is limited. This material has advanced technology, high economic benefits, and excellent flame retardant properties, reaching the industry standard "Class A" fire resistance level.
[0003] The extremely low thermal conductivity of nanoporous thermal insulation materials gives them excellent thermal insulation performance and a very small space occupancy rate. The special structure of nanoporous materials and the use of sunscreens suppress all heat transfer effects - heat conduction, heat convection and heat radiation - to the physical limit under atmospheric pressure.
[0004] Nanoporous insulation board is formed by mixing nano inorganic particles, sunscreen or infrared blocking agent powder and inorganic fiber and then pressing them. It has simple process, excellent insulation performance, environmental protection and non-toxicity, and has been rapidly promoted and applied in the market.
[0005] Nowadays, the application of nanoporous insulation boards is becoming more and more extensive, and many application scenarios have increasingly stringent requirements on the size of nanoporous insulation boards. Traditionally produced boards can no longer meet the size and tolerance requirements of some scenarios. Due to the particularity of nanoporous insulation materials, their length and width can be further calibrated by bandsaws, CNC, lasers, etc., but the thickness cannot be calibrated economically and effectively by the above methods. It is usually measured manually, which is inefficient, costly, and prone to errors. In addition, there is a large amount of dust in the processing of nanoporous insulation boards, which causes serious pollution to the working environment, affecting the working environment and the health of the staff. In addition, because nanoporous materials contain inorganic fibers, the surface will become rough and uneven after traditional CNC milling cutter processing, affecting the appearance and neatness. Utility Model Content
[0006] The purpose of the utility model is to provide a nano-microporous insulation board thickness calibration and surface treatment device to solve the problem that the thickness of the nano-microporous insulation board proposed in the above background technology cannot be economically and effectively calibrated by band saw, CNC, laser and other methods, and there is a large amount of dust in the processing of the nano-microporous insulation board, which causes serious pollution to the working environment, affecting the working environment and the health of the staff. Moreover, since the nano-microporous material contains inorganic fibers, the surface will become rough and uneven after the traditional CNC milling cutter processing, affecting the appearance and neatness.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nano-microporous insulation board thickness calibration and surface treatment device, comprising an electrical box, a mounting plate fixedly installed on the upper surface of the electrical box near the edge of one of the long sides, a first conveyor belt and a second conveyor belt are installed on the side of the mounting plate facing the upper surface of the electrical box, the first conveyor belt is located on the left side of the electrical box, and the second conveyor belt is located on the right side of the electrical box, a dust-proof and dust-collecting device is arranged above the first conveyor belt, a cavity is arranged inside the dust-proof and dust-collecting device, a belt grinder is fixedly installed in the cavity, a flame surface treatment machine is arranged above the second conveyor belt, and a thickness detection device is fixedly installed between the first conveyor belt and the second conveyor belt.
[0008] A mounting plate is arranged on the electrical box for installing a first conveyor belt, a second conveyor belt, a dust-proof and dust-collecting device and a flame surface treatment machine. The first conveyor belt is used to convey the insulation board into the dust-proof and dust-collecting device and grind it through a belt grinder. The grinded insulation board is then conveyed by the first conveyor belt to the bottom of the thickness detection device for detection. After the detection is qualified, the insulation board is conveyed by the second conveyor belt to the bottom of the flame surface treatment machine for surface treatment, and finally a finished product is obtained. This device can effectively prevent dust diffusion, protect the working environment, has good processing effect, precise size control, and makes the surface of the insulation board smooth and beautiful.
[0009] Preferably, the dust-proof and dust-collecting device comprises: a dust cover, a feed port, a discharge port, a first dust suction port, a second dust suction port, a third dust suction port and a soft brush; the dust cover is mounted on the top of the first conveying crawler and fixedly connected to the mounting plate; the dust cover has a feed port on the side away from the second conveying crawler, and has a discharge port on the side close to the second conveying crawler; the first dust suction port is fixedly mounted above the feed port, the second dust suction port is fixedly mounted on the top of the dust cover, and the third dust suction port is fixedly mounted above the discharge port; two groups of soft brushes are provided, which are respectively fixedly mounted below the first dust suction port and the third dust suction port. The first dust suction port, the second dust suction port and the third dust suction port are all externally connected to a dust suction device. The first dust suction port is used to remove dust on the surface of the insulation board when it enters the dust cover, the second dust suction port is used to remove dust generated when the insulation board is processed by a belt grinder in the dust cover, and the third dust suction port is used to further remove surface dust when the insulation board leaves the dust cover after processing. A soft brush can clean the dust, which is convenient for the first dust suction port and the second dust suction port to remove.
[0010] Preferably, the lower end of the second dust suction port extends into the cavity of the dust-proof dust suction device. The second dust suction port extending into the cavity can improve the efficiency of dust removal.
[0011] Preferably, the flame surface treatment machine is fixedly connected to the mounting plate on one side close to the mounting plate, and the distance between the flame surface treatment machine and the second conveyor track is greater than the thickness of the insulation board. The distance greater than the thickness of the insulation board can facilitate the second conveyor track to transport the insulation board to the bottom of the flame surface treatment machine for flame surface treatment.
[0012] Preferably, the thickness detection device includes a fixed bracket, a thickness detection sensor and an alarm, the fixed bracket is fixedly installed on the electrical box between the first conveyor belt and the second conveyor belt, the thickness detection sensor is fixedly installed on the inner side of the fixed bracket, and the alarm is fixedly installed on the upper surface of the top of the fixed bracket.
[0013] Preferably, the electric box is provided with a groove between the first conveyor track and the second conveyor track, the bottom of the fixed bracket is fixedly installed in the groove, and a plurality of thickness detection sensors are provided, which are symmetrically installed at equal intervals on the lower surface of the top of the fixed bracket and the upper surface of the bottom of the fixed bracket. A gap is provided between the first conveyor track and the second conveyor track, and a groove is provided on the upper surface of the electric box in the gap to facilitate the installation of the fixed bracket and the measurement of the thickness detection sensor. The thickness detection sensor is a group of two coaxial sensors, and two sensors are used to measure the thickness by optical axis reflection.
[0014] Preferably, the thickness detection sensor is electrically connected to the flame surface treatment machine and the alarm.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model can automatically detect the thickness of the nano-microporous insulation board by installing a thickness detection device, screen out unqualified products and re-polish them, improve the product qualification rate, save manual detection costs, and has fast detection speed, high efficiency and high accuracy.
[0017] 2. The utility model installs a surface flame treatment machine to perform surface flame treatment on the surface of the nano-microporous insulation board that has passed the thickness test, so that the surface of the finished product is smooth and beautiful.
[0018] 3. Aiming at the dust generated during the processing of nano-porous thermal insulation boards, the utility model designs a dust prevention and removal device, so that when the nano-porous thermal insulation boards pass through the feed port, the soft brush removes the original dust on the surface and sucks it away through the first suction port, and the dust generated during grinding can be sucked away in the dust cover, and when passing through the discharge port, the soft brush at the discharge port can further remove the surface dust and suck it away through the third suction port, effectively reducing dust overflow, ensuring that the working environment is not polluted, and protecting the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1This is a schematic diagram of the structure of the utility model
[0020] Figure 2 It is a front view schematic diagram of the utility model;
[0021] Figure 3 It is a front cross-sectional schematic diagram of the utility model;
[0022] Figure 4 It is a side view schematic diagram of the utility model.
[0023] In the figure: 1. Electric box; 2. Mounting plate; 3. First conveyor track; 4. Second conveyor track; 5. Dust-proof and dust-collecting device; 51. Dust cover; 52. Feed inlet; 53. Discharge outlet; 54. First dust-collecting port; 55. Second dust-collecting port; 56. Third dust-collecting port; 57. Soft brush; 6. Cavity; 7. Belt grinder; 8. Flame surface treatment machine; 9. Thickness detection device; 91. Fixed bracket; 92. Thickness detection sensor; 93. Alarm. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1-4 The utility model provides a technical solution: comprising an electric box 1, a mounting plate 2 is fixedly installed on the upper surface of the electric box 1 near the edge of one of the long sides, a first conveyor crawler 3 and a second conveyor crawler 4 are installed on the side of the mounting plate 2 facing the upper surface of the electric box 1, the first conveyor crawler 3 is located on the left side of the electric box 1, and the second conveyor crawler 4 is located on the right side of the electric box 1, a dust-proof dust suction device 5 is arranged above the first conveyor crawler 3, a cavity 6 is arranged inside the dust-proof dust suction device 5, a belt grinder 7 is fixedly installed in the cavity 6, a flame surface treatment machine 8 is arranged above the second conveyor crawler 4, and a thickness detection device 9 is fixedly installed between the first conveyor crawler 3 and the second conveyor crawler 4;
[0026] The dust-proof and dust-collecting device 5 comprises: a dust cover 51, a feed port 52, a discharge port 53, a first dust suction port 54, a second dust suction port 55, a third dust suction port 56 and a soft brush 57. The dust cover 51 is sleeved on the top of the first conveying crawler 3 and is fixedly connected to the mounting plate 2. The feed port 52 is provided on the side of the dust cover 51 away from the second conveying crawler 4, and the discharge port 53 is provided on the side of the dust cover 51 close to the second conveying crawler 4. The first dust suction port 54 is fixedly installed above the feed port 52, the second dust suction port 55 is fixedly installed on the top of the dust cover 51, and the third dust suction port 56 is fixedly installed above the discharge port 53. Two groups of soft brushes 57 are provided, which are fixedly installed below the first dust suction port 54 and the third dust suction port 56 respectively.
[0027] The lower end of the second dust suction port 55 extends into the cavity 6 of the dust-proof dust suction device 5;
[0028] The flame surface treatment machine 8 is fixedly connected to the mounting plate 2 at one side thereof close to the mounting plate 2, and the interval between the flame surface treatment machine 8 and the second conveying crawler 4 is greater than the thickness of the insulation plate;
[0029] The thickness detection device 9 includes a fixed bracket 91, a thickness detection sensor 92 and an alarm 93. The fixed bracket 91 is fixedly mounted on the electric box 1 between the first conveyor belt 3 and the second conveyor belt 4. The thickness detection sensor 92 is fixedly mounted on the inner side of the fixed bracket 91. The alarm 93 is fixedly mounted on the upper surface of the top of the fixed bracket 91.
[0030] The electric box 1 is provided with a groove between the first conveyor crawler 3 and the second conveyor crawler 4, the bottom of the fixed bracket 91 is fixedly installed in the groove, and a plurality of thickness detection sensors 92 are provided, which are symmetrically installed at equal intervals on the lower surface of the top of the fixed bracket 91 and the upper surface of the bottom of the fixed bracket 91;
[0031] The thickness detection sensor 92 is electrically connected to the flame surface treatment machine 8 and the alarm 93 .
[0032] Working principle: The nano-porous insulation board enters from the first conveyor track 3, and when passing through the feed port 52, the corresponding soft brush 57 removes the surface dust, and the dust is sucked away by the first suction port 54. When the nano-porous insulation board enters the dust cover 51, the belt sander 7 is polished, and the dust generated during the polishing process is sucked away by the second suction port 55 in the dust cover 51. Then the nano-porous insulation board is removed from the discharge port 53, and the corresponding soft brush 57 further removes the surface dust and is sucked away by the third suction port 56. The polished nano-porous insulation board is The microporous insulation board is conveyed from the first conveyor belt 3 to the second conveyor belt 4. When passing through the thickness detection device 9, the thickness detection sensor 92 detects its thickness. If the detection is qualified, the flame surface treatment machine 8 is started, and the nano-microporous insulation board is sent by the second conveyor belt 4 to the bottom of the flame surface treatment machine 8 for flame surface treatment, and then sent out of the production line. If the detection is unqualified, the flame surface treatment machine 8 will not be started, and the alarm 93 will be activated. The nano-microporous insulation board is directly sent out of the production line by the second conveyor belt 4 and then reworked by the staff.
[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A nanoporous thermal insulation board thickness calibration and surface treatment device, comprising an electrical box (1), characterized in that: A mounting plate (2) is fixedly mounted on the upper surface of the electric box (1) near the edge of one of the long sides; a first conveyor belt (3) and a second conveyor belt (4) are mounted on the side of the mounting plate (2) facing the upper surface of the electric box (1); the first conveyor belt (3) is located on the left side of the electric box (1); the second conveyor belt (4) is located on the right side of the electric box (1); a dust-proof and dust-collecting device (5) is arranged above the first conveyor belt (3); a cavity (6) is arranged inside the dust-proof and dust-collecting device (5); a belt grinder (7) is fixedly mounted inside the cavity (6); a flame surface treatment machine (8) is arranged above the second conveyor belt (4); and a thickness detection device (9) is fixedly mounted between the first conveyor belt (3) and the second conveyor belt (4).
2. The device for calibrating the thickness and treating the surface of a nanoporous thermal insulation board according to claim 1, characterized in that: The dust-proof and dust-collecting device (5) comprises: a dust cover (51), a feed port (52), a discharge port (53), a first dust suction port (54), a second dust suction port (55), a third dust suction port (56) and a soft brush (57); the dust cover (51) is sleeved on the top of the first conveying crawler (3) and fixedly connected to the mounting plate (2); a feed port (52) is provided on the side of the dust cover (51) away from the second conveying crawler (4); a discharge port (53) is provided on the side of the dust cover (51) close to the second conveying crawler (4); the first dust suction port (54) is fixedly installed above the feed port (52); the second dust suction port (55) is fixedly installed on the top of the dust cover (51); the third dust suction port (56) is fixedly installed above the discharge port (53); and two groups of soft brushes (57) are provided, which are fixedly installed below the first dust suction port (54) and the third dust suction port (56), respectively.
3. The device for calibrating the thickness and treating the surface of a nanoporous thermal insulation board according to claim 2, characterized in that: The lower end of the second dust suction port (55) extends into the cavity (6) of the dust-proof dust suction device (5).
4. The device for calibrating the thickness and treating the surface of a nanoporous thermal insulation board according to claim 1, characterized in that: The flame surface treatment machine (8) is fixedly connected to the mounting plate (2) on one side thereof, and the distance between the flame surface treatment machine (8) and the second conveying crawler (4) is greater than the thickness of the insulation plate.
5. The device for calibrating the thickness and treating the surface of a nanoporous thermal insulation board according to claim 1, characterized in that: The thickness detection device (9) comprises a fixed bracket (91), a thickness detection sensor (92) and an alarm (93); the fixed bracket (91) is fixedly mounted on the electrical box (1) between the first conveyor belt (3) and the second conveyor belt (4); the thickness detection sensor (92) is fixedly mounted on the inner side of the fixed bracket (91); and the alarm (93) is fixedly mounted on the upper surface of the top of the fixed bracket (91).
6. A nano-microporous insulation board thickness calibration and surface treatment device according to claim 5, characterized in that: The electrical box (1) is provided with a groove between the first conveyor track (3) and the second conveyor track (4), the bottom of the fixed bracket (91) is fixedly installed in the groove, and a plurality of thickness detection sensors (92) are provided, which are symmetrically installed at equal intervals on the lower surface of the top of the fixed bracket (91) and on the upper surface of the bottom of the fixed bracket (91).
7. The device for calibrating the thickness and treating the surface of a nanoporous thermal insulation board according to claim 5, characterized in that: The thickness detection sensor (92) is electrically connected to the flame surface treatment machine (8) and the alarm (93).