Electrode cap coping device

By using the lower coil spring to support the upward movement and rebound vibration of the grinding rotor in the electrode cap grinding device, the problem of metal scrap residue is solved, the smoother grinding effect is achieved and the cleaning time is reduced, and the electrode cap is improved Grinding efficiency and service life of the equipment.

CN222177166UActive Publication Date: 2024-12-17CHENGDU HONGDA XINGCHENG MOULD CO LTD
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Patent Information

Application Number
CN202420931637.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-17
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the grinding process of electrode caps, metal scrap remains will be mixed between the grinding knife and the electrode cap, resulting in uneven grinding, affecting the welding quality, and frequent cleaning of scraps is required.

Method used

An electrode cap grinding device is designed, which uses the lower coil spring to support the grinding rotor to move upward and rebound vibration, synchronously shake off the metal waste generated by the vibration to avoid waste residue, and ensure the directness of the grinding knife and the electrode cap touch.

Benefits of technology

It effectively reduces the interference of metal scraps on the next electrode cap grinding, avoids uneven grinding, eliminates the cleaning operation after each grinding, and improves the grinding efficiency and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electrode cap coping device which relates to the technical field of electrode cap coping and comprises a coping main frame body, coping rotating frames and coping cutters, the rotating coping rotating frames are arranged on the front portion of the coping main frame body in an annular array mode, the coping cutters are inserted into the coping rotating frames in a sliding mode, and middle ring teeth are arranged on the outer sides of the upper portions of the coping rotating frames in a rotating mode in the circumferential direction. An outer protruding disc is fixed to the outer side of the middle of the grinding rotating frame, a lower spiral spring is fixed to the lower portion of the outer protruding disc, the lower end of the lower spiral spring is fixedly connected with the grinding main frame body, the grinding rotating frame is in sliding connection with the grinding main frame body, and the outer protruding disc is in sliding connection with the grinding main frame body. And the grinding rotating stand and the grinding cutter synchronously vibrate to shake off metal scraps generated by grinding, so that the metal scraps are prevented from being mixed between the grinding cutter and the electrode cap, and the grinding interference of the residual metal scraps on the next electrode cap is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrode cap grinding, in particular to an electrode cap grinding device. Background Art

[0002] The electrode cap is put on the electrode connecting rod of the spot welding machine. The welding operation is completed by the contact between the electrode cap and the galvanized steel plate of the car. The electrode cap is a wearing part. The surface of the electrode cap will be worn during use. At this time, the electrode cap needs to be ground to ensure the welding quality of the electrode cap.

[0003] The electrode cap grinding device will generate metal scraps when grinding the electrode cap. When performing the next electrode cap grinding, if there is still metal scraps left on the inside of the electrode cap grinding device, the metal scraps will be mixed between the grinding knife and the electrode cap. The obstruction of the metal scraps will cause the grinding knife to be unable to grind the electrode cap directly, resulting in uneven grinding, which affects the grinding effect of the electrode cap and requires the cleaning operation of the metal scraps after each grinding. Summary of the invention

[0004] The disclosed embodiment relates to an electrode cap grinding device, in which the electrode cap moves up and separates from the grinding rotary frame, and the lower coil spring supports the grinding rotary frame to move up and rebound and vibrate, and the grinding rotary frame and the grinding tool synchronously vibrate to shake off metal scraps generated by grinding, thereby avoiding metal scraps from being mixed between the grinding tool and the electrode cap, reducing the interference of residual metal scraps on the grinding of the next electrode cap, and avoiding metal scraps from being mixed between the grinding tool and the electrode cap. The obstruction of the metal scraps causes the grinding tool to be unable to directly grind the electrode cap, resulting in uneven grinding, thereby eliminating the need to clean up the metal scraps after each grinding.

[0005] The utility model provides an electrode cap grinding device, which specifically comprises: a grinding main frame, a grinding rotating frame and a grinding tool. The front part of the grinding main frame has a rotating grinding rotating frame in an annular array, and the grinding tool is slidably inserted inside the grinding rotating frame. A middle driving gear is rotatably provided in the middle of the grinding main frame, and the middle driving gear is meshedly connected with the gear of the driving motor main shaft. A lower waste chip collection box is slidably inserted at the lower part of the grinding main frame.

[0006] In at least some embodiments, a middle ring tooth is circumferentially rotated on the outer side of the upper portion of the grinding rotary frame, an outer convex disc is fixed on the outer side of the middle portion of the grinding rotary frame, and a lower spiral spring is fixed on the lower portion of the outer convex disc.

[0007] In at least some embodiments, the lower end of the lower coil spring is fixedly connected to the main grinding frame, the grinding rotary frame is slidably connected to the main grinding frame, the outer convex plate is slidably connected to the main grinding frame, and after the pole cap moves up and the grinding rotary frame is separated, the lower coil spring supports the outer convex plate and the grinding rotary frame to move up, the lower coil spring supports the outer convex plate and the grinding rotary frame to rebound and vibrate, and the grinding rotary frame and the grinding tool vibrate synchronously.

[0008] In at least some embodiments, both sides of the grinding tool are slidably connected with side convex strips, the groove in the middle of the side convex strips is slidably engaged with the wedge-shaped clamping block, and an internal supporting spring is fixed to the tail of the wedge-shaped clamping block.

[0009] In at least some embodiments, the side convex strips are slidably connected to the grinding rack, the middle ring gear is meshingly connected to the middle driving gear, and the grinding rack and the grinding tool are synchronously rotated in a circular direction to perform the grinding operation.

[0010] In at least some embodiments, the wedge-shaped block is slidably disposed on the inner side of the middle portion of the grinding rack, the tail end of the inner support spring is fixedly connected to the grinding rack, the inner support spring supports the wedge-shaped block to engage with the groove of the side convex strip, and the position of the grinding tool is fixed.

[0011] In at least some embodiments, the grinding turret and the grinding tool are both located above the lower waste collecting box, the lower parts of the grinding turret and the grinding tool are connected to the lower waste collecting box, and the lower coil spring supports the outer convex plate and the grinding turret to perform redundant rebound vibration.

[0012] The utility model provides an electrode cap grinding device, which has the following beneficial effects:

[0013] Multiple grinding turrets arranged in an array can perform grinding operations on multiple electrode caps at the same time, thereby improving the grinding efficiency of the electrode caps. Multiple grinding turrets can also be used to install grinding tools of different types to meet the grinding needs of electrode caps of different types, thus eliminating the need to replace grinding tools back and forth when grinding electrode caps of different types.

[0014] During the grinding process, the electrode cap presses the grinding rack downward and compresses the lower coil spring. After the grinding is completed, the electrode cap moves up and separates from the grinding rack. The lower coil spring supports the grinding rack to move up and rebound and vibrate. The grinding rack and the grinding tool vibrate synchronously to shake off the metal scraps generated by grinding, avoiding metal scraps from being mixed between the grinding tool and the electrode cap, and reducing the interference of residual metal scraps on the grinding of the next electrode cap. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture:

[0018] Figure 1 A schematic diagram showing the overall structure of the present application;

[0019] Figure 2 The schematic diagram of the structure of the cross section of the main frame of the present application is shown;

[0020] Figure 3 A structural schematic diagram showing the connection state of the grinding rotating frame and the grinding main frame of the present application;

[0021] Figure 4 A schematic structural diagram of a cross section of a grinding rotary frame of the present application is shown;

[0022] Figure 5 A schematic diagram showing the structure of the grinding rotary rack and the grinding tool in the present application in the disassembled state;

[0023] Figure 6 A structural schematic diagram showing the split state of the present application.

[0024] Reference numerals list

[0025] 1. Grinding main frame; 101. Middle driving gear; 102. Driving motor; 103. Lower waste chip collecting box;

[0026] 2. Grinding rotating frame; 201. Middle ring gear; 202. External convex disc; 203. Lower spiral spring;

[0027] 3. Grinding tool; 301. Side convex strip; 302. Wedge-shaped block; 303. Internal support spring. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Example 1: Please refer to Figures 1 to 6 :

[0030] The present embodiment proposes an electrode cap grinding device, comprising: a grinding main frame 1, a grinding rotary frame 2 and a grinding tool 3, a middle driving gear 101 is rotatable in the middle of the grinding main frame 1, the middle driving gear 101 is meshed with the gears of the main shaft of the driving motor 102, a lower waste chip collection box 103 is slidably inserted in the lower part of the grinding main frame 1, a rotating grinding rotary frame 2 is provided in an annular array in the front part of the grinding main frame 1, a middle ring gear 201 is circumferentially rotatable on the outer side of the upper part of the grinding rotary frame 2, an outer convex plate 202 is fixed on the outer side of the middle part of the grinding rotary frame 2, a lower spiral spring 203 is fixed on the lower part of the outer convex plate 202, a grinding tool 3 is slidably inserted in the grinding rotary frame 2, and side convex strips 301 are slidably connected on both sides of the grinding tool 3 The middle groove of the side convex strip 301 and the wedge-shaped block 302 are slidably engaged, and the tail end of the wedge-shaped block 302 is fixed with an inner supporting spring 303, the side convex strip 301 and the axial sliding groove inside the grinding rotary frame 2 are slidably connected, the middle ring gear 201 and the middle driving gear 101 are meshed and connected, the grinding rotary frame 2 and the grinding tool 3 rotate synchronously in the circumferential direction to perform the grinding operation, the upper and lower ends of the wedge-shaped block 302 are both inclined structures narrowed toward the middle part, the wedge-shaped block 302 is slidably arranged on the middle inner side of the grinding rotary frame 2, and the tail end of the inner supporting spring 303 is fixedly connected to the grinding rotary frame 2, the inner supporting spring 303 supports the wedge-shaped block 302 and the groove of the side convex strip 301 to engage, and the position of the grinding tool 3 is fixed.

[0031] In the disclosed embodiment, the lower end of the lower coil spring 203 is fixedly connected to the main grinding frame 1, the grinding rotary frame 2 is slidably connected to the main grinding frame 1, and the outer cam 202 is slidably connected to the main grinding frame 1. After the pole cap moves up and the grinding rotary frame 2 is separated, the lower coil spring 203 supports the outer cam 202 and the grinding rotary frame 2 to move up. The lower coil spring 203 also supports the outer cam 202 and the grinding rotary frame 2 to perform excess rebound vibration. The grinding rotary frame 2 and the grinding tool 3 vibrate synchronously, and the grinding tool 3 shakes off the waste chips generated by grinding.

[0032] In the disclosed embodiment, the grinding rack 2 and the grinding tool 3 are both located above the lower waste chip collection box 103, and the lower parts of the grinding rack 2 and the grinding tool 3 are connected to the lower waste chip collection box 103. The lower coil spring 203 also supports the outer cam 202 and the grinding rack 2 to perform excess rebound vibration. The grinding tool 3 vibrates and shakes off the metal waste generated by grinding, and the waste shaken off by the grinding tool 3 falls into the lower waste chip collection box 103 for collection.

[0033] Embodiment 2, on the basis of embodiment 1, the bottom of the grinding main frame 1 is connected to an electric four-wheel mobile conveyor, so that the grinding main frame 1 can be moved back and forth with the electric four-wheel mobile conveyor to the vicinity of the welding robot that needs grinding, so as to meet the grinding operation of the welding robot. At the same time, there is no need to set a grinding device for each welding robot, thereby reducing the number of grinding devices set up.

[0034] The working principle of this embodiment is as follows: the grinding tool 3 and the side convex strip 301 are slidably inserted into the inside of the grinding rotary frame 2, and the bottom of the slide groove connecting the grinding rotary frame 2 and the side convex strip 301 is closed and non-through. During the sliding insertion of the side convex strip 301, the lower end of the side convex strip 301 presses against the inclined surface of the wedge-shaped block 302 to guide the wedge-shaped block 302 to retreat and compress the inner support spring 303. After the groove of the side convex strip 301 moves and aligns with the wedge-shaped block 302, the inner support spring 303 supports the wedge-shaped block 302 and the groove of the side convex strip 301 to fix the position of the grinding tool 3. The personnel can only separate the wedge-shaped block 302 and the side convex strip 301 with a force greater than the inner support spring 303, and the driving motor 102 engages to drive the middle drive The moving gear 101 rotates, the middle driving gear 101 meshes with the middle ring gear 201 to rotate, the middle ring gear 201 and the grinding rack 2 rotate synchronously in the circumferential direction, the grinding tool 3 and the grinding rack 2 rotate synchronously in the circumferential direction, the blade inside the grinding tool 3 performs grinding of the electrode cap, and the four grinding racks 2 arranged in the semicircular ring array perform grinding operations on four electrode caps at the same time. The number of grinding racks 2 can be adjusted according to the model to improve the grinding efficiency of the electrode cap. The four grinding racks 2 can also be used to install four different types of grinding tools 3 to meet the grinding of four different types of electrode caps, eliminating the need to replace the grinding tools 3 back and forth when grinding different types of electrode caps, and reducing the debugging preparation time for grinding different types of spot welding machine electrode caps;

[0035] During the grinding process, the electrode cap needs to press down the grinding rack 2. The grinding rack 2 and the outer convex plate 202 move downward synchronously and compress the lower coil spring 203. The downward movement range of the grinding rack 2 does not exceed the height of the middle ring gear 201. When the grinding rack 2 moves down to the lowest point, the middle ring gear 201 still keeps meshing with the middle driving gear 101. The grinding tool 3 rotates to grind the electrode cap. After the grinding is completed, the electrode cap moves up and separates from the grinding rack 2. The lower coil spring 203 supports the outer convex plate 202 and the grinding rack 2 to move up. The lower coil spring 203 also supports the outer convex plate 202 and the grinding rack 2. The rotating frame 2 performs unnecessary rebound vibration, and the grinding rotating frame 2 and the grinding tool 3 vibrate synchronously. The grinding tool 3 shakes off the metal scraps generated by grinding, thereby reducing the residual metal scraps and reducing the interference of the residual scraps on the grinding of the next electrode cap, thereby avoiding the metal scraps being mixed between the grinding knife and the electrode cap. The obstruction of the metal scraps causes the grinding knife to be unable to directly grind the electrode cap, resulting in uneven grinding. The need to clean up the metal scraps after each grinding is eliminated, thereby reducing the cleaning time during each grinding. The scraps shaken off by the grinding tool 3 fall into the lower scrap collection box 103 for unified treatment.

[0036] In this article, there are a few points to note:

[0037] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.

[0038] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.

[0039] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. An electrode cap grinding device, comprising: A grinding main frame (1), a grinding rotary frame (2) and a grinding tool (3); characterized in that the front annular array of the grinding main frame (1) has a rotating grinding rotary frame (2), the grinding tool (3) is slidably inserted inside the grinding rotary frame (2), a middle ring tooth (201) is circumferentially rotated on the outer side of the upper part of the grinding rotary frame (2), an outer convex disc (202) is fixed on the outer side of the middle part of the grinding rotary frame (2), and a lower spiral spring (203) is fixed on the lower part of the outer convex disc (202).

2. The electrode cap grinding device according to claim 1, characterized in that: A middle driving gear (101) is rotatably disposed in the middle of the main grinding frame (1), the middle driving gear (101) is meshingly connected to a driving motor (102), and a lower waste chip collection box (103) is slidably inserted into the lower part of the main grinding frame (1).

3. The electrode cap grinding device according to claim 1 or 2, characterized in that: The lower end of the lower coil spring (203) is fixedly connected to the main grinding frame (1), the grinding rotating frame (2) is slidably connected to the main grinding frame (1), and the outer convex plate (202) is slidably connected to the main grinding frame (1).

4. The electrode cap grinding device according to claim 2, characterized in that: Both sides of the grinding tool (3) are slidably connected with side convex strips (301), the middle groove of the side convex strip (301) and the wedge-shaped clamping block (302) are slidably engaged, and the tail of the wedge-shaped clamping block (302) is fixed with an internal support spring (303).

5. The electrode cap grinding device according to claim 4, characterized in that: The side convex strip (301) and the grinding rotating frame (2) are connected by sliding insertion, the middle ring gear (201) and the middle driving gear (101) are meshingly connected, and the grinding rotating frame (2) and the grinding tool (3) rotate synchronously in a circular direction.

6. The electrode cap grinding device according to claim 5, characterized in that: The wedge-shaped clamping block (302) is slidably arranged on the inner side of the middle part of the grinding rotary frame (2), and the tail end of the inner support spring (303) is fixedly connected to the grinding rotary frame (2).

7. The electrode cap grinding device according to claim 2, characterized in that: The grinding rotary frame (2) and the grinding tool (3) are both located above the lower waste chip collection box (103), and the lower parts of the grinding rotary frame (2) and the grinding tool (3) are connected to the lower waste chip collection box (103).