Preserved vegetable cutting and cleaning all-in-one machine
Through the design of the transmission roller and spiral shaft of the pre-made vegetable cutting and cleaning machine, the problem of incomplete cleaning of vegetables is solved, the complete cleaning of raw materials and water resources are achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202420380590.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the production process of existing pre-made vegetables, vegetables cannot be completely cleaned during cleaning, resulting in dust and impurities remaining, affecting subsequent production.
A pre-made vegetable cutting and cleaning integrated machine is designed, using a transmission roller to realize automatic transportation of raw materials, and through the cooperation of the inclined nozzle and the spiral shaft, ensuring full contact and movement of the raw materials with the cleaning water, realizing complete cleaning of vegetables, and at the same time through the water pump It realizes the recycling of cleaning water and saves water resources with the water collection tank.
Effectively remove dust and impurities from the surface of vegetables, ensure the cleanliness of raw materials, maximize water conservation, improve production efficiency and product quality.
Smart Images

Figure CN222177880U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a pre-prepared food cutting and washing integrated machine. Background Art
[0002] Pre-prepared meals, also known as pre-prepared conditioned foods, increase the risk of hyperlipidemia. They generally refer to semi-finished or finished products made from various agricultural, livestock, poultry, and aquatic products as raw materials and auxiliary materials, such as seasonings (including food additives), and processed through pre-selection, modulation and other processes. Usually, pre-prepared meals need to be stored or transported under cold chain conditions for consumers or catering processors to simply heat or cook before consumption. During the production process of pre-prepared meals, the raw materials need to be cleaned, cut and processed.
[0003] When the existing dish ingredients are washed, the dish ingredients are directly placed in a washing pool and only rinsed by the flow of water before the cutting process is carried out. However, the weight of the vegetables themselves is generally small. For example, vegetables such as cabbage and radish will float on the water surface when they come into contact with the water, resulting in that some parts of the vegetables cannot be completely washed. After subsequent cutting, a lot of dust and impurities will remain, affecting the subsequent production of the pre-prepared dishes. Utility Model Content
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a pre-prepared food cutting and washing integrated machine, comprising a box body, a partition is provided in the middle of the box body, and the partition separates the box body into a cutting part and a washing part;
[0005] The cutting part comprises a telescopic column, a mounting plate, a cutting shaft and a cutting motor, wherein the telescopic columns are provided in plurality and are symmetrically mounted on both sides of the box body, the lower end surface of the mounting plate is fixedly connected to the telescopic ends of the plurality of telescopic columns, both sides of the mounting plate are provided with connecting columns for rotatably connecting the cutting shaft, the two ends of the cutting shaft are rotatably connected to the two connecting columns in a one-to-one correspondence through bearings, a plurality of cutting blades are evenly arranged on the cutting shaft along its length direction, a first transmission gear is mounted on the end of the cutting shaft away from the cleaning part, the cutting motor is also mounted on the side of the mounting plate, a second transmission gear is mounted on the driving shaft of the cutting motor, the second transmission gear is adapted to mesh with the first transmission gear, and a plurality of transmission rollers for conveying pre-prepared food raw materials are rotatably connected to the upper part of the cutting part through bearings;
[0006] The cleaning part includes a support column and a water supply pipe for conveying cleaning water. The support column is provided in plurality and symmetrically mounted on both sides of the box body. The water supply pipe is provided between each two opposing support columns, and a nozzle is provided at the lower end of the water supply pipe.
[0007] Automatic transportation of raw materials is achieved through transmission rollers. When the raw materials move to the bottom of the cutting blades, they are cut into multiple shorter sections by the cutting blades that move up and down. The shorter materials have a larger contact area with the cleaning water and are therefore easier to clean from dust and other impurities. The nozzle is tilted along the length direction of the cleaning portion so that the water flow sprayed from the nozzle is tilted to push the raw materials forward.
[0008] Furthermore, one end of the transmission roller is rotatably connected to the inner wall of the box body through a bearing, and the other end is connected to a driving shaft of a driving motor embedded in the box body.
[0009] Further, the gaps between the plurality of cutting blades and the plurality of transmission rollers correspond one to one, and the cutting blades are located directly above the corresponding gaps. When the cutting blades fall to cut the raw materials, the cutting blades fall into the gaps to prevent the cutting blades from damaging the transmission rollers.
[0010] Furthermore, the cleaning part further comprises a water collecting tank and a water pump, the water collecting tank is installed at one end of the box body away from the cutting part, and a discharge port is provided at the upper part of the box body at this end, a filter plate is installed below the discharge port, the filter plate is tilted downward and located above the water collecting tank, the water pump is installed in the water collecting tank, the water outlet of the water pump is connected to a water pipe, and the other end of the water pipe is connected to one end of the water supply pipe. After the raw material is cleaned, the raw material flows out of the cleaning part from the discharge port along with the cleaning water, and at the same time, as the raw material moves on the tilted filter plate, the excess cleaning water falls from the filter plate into the water collecting tank, the water pump is installed in the water collecting tank, the water outlet of the water pump is connected to a water pipe, and the other end of the water pipe is connected to one end of the water supply pipe, the cleaning water in the water collecting tank is transported to the water supply channel through the water pump and the water pipe, and the water pressure can be increased by the water pump, so that the cleaning water can be sprayed from the nozzle into the cleaning part, and the water circulation of the cleaning water is realized by the water collecting tank and the water pump, so as to save water resources to the maximum extent.
[0011] Furthermore, the cleaning section also includes two spiral shafts arranged in parallel, the two ends of the spiral shafts are respectively rotatably connected to the inner wall of the cleaning section and the partition, a motor for driving the spiral shafts is fixedly connected to the partition, and the output shaft of the motor is fixedly connected to one end of the spiral shafts.
[0012] When cleaning the raw materials, the motor drives the two spiral shafts to rotate in opposite directions, one spiral shaft rotates counterclockwise and the other spiral shaft rotates clockwise, so that the water flow between the two spiral shafts moves upward, and then the raw materials are driven to the upper layer of the cleaning water, which is convenient for the raw materials to flow out of the discharge port, and as the water flow rotates, the raw materials can also be driven to the bottom of the water flow, thereby achieving complete cleaning of the vegetables; on the other hand, the rotating spiral shaft can also drive the cleaning water and the raw materials to move further toward the discharge port.
[0013] Furthermore, a protective bin for protecting the motor is provided on the partition, the motor is located in the protective bin, and the upper end surface of the protective bin is inclined. When the cutting blade cuts the raw material, part of the cut raw material will fall into the cutting part along the gap between the transmission rollers. The protective bin can effectively prevent the raw material residue from damaging the motor, and the upper end of the protective bin is an inclined surface so that the raw material residue can slide to the bottom of the cutting part.
[0014] Furthermore, a movable door is hingedly connected to one end of the cutting part away from the partition plate, so that the raw material residue in the cutting part can be easily cleaned by opening the movable door.
[0015] Compared with the prior art, the advantages of the utility model are:
[0016] Automatic transportation of raw materials is achieved through transmission rollers. When the raw materials move to the bottom of the cutting blades, they are cut into multiple shorter sections by the cutting blades that move up and down. The shorter materials have a larger contact area with the cleaning water and are therefore easier to clean from dust and other impurities. The nozzle is tilted along the length direction of the cleaning portion so that the water flow sprayed from the nozzle is tilted to push the raw materials forward.
[0017] After the raw materials are cleaned, they flow out of the cleaning part from the discharge port along with the cleaning water. At the same time, as the raw materials move on the inclined filter plate, excess cleaning water falls from the filter plate into the water collecting tank. A water pump is installed in the water collecting tank. The water outlet of the water pump is connected to a water pipe. The other end of the water pipe is connected to one end of the water supply pipe. The cleaning water in the water collecting tank is transported to the water supply channel through the water pump and the water pipe. The water pressure can also be increased by the water pump, so that the cleaning water can be sprayed from the nozzle into the cleaning part. The water collection tank and the water pump realize the water circulation of the cleaning water, thereby maximizing the saving of water resources.
[0018] When cleaning the raw materials, the motor drives the two spiral shafts to rotate in opposite directions, one spiral shaft rotates counterclockwise and the other spiral shaft rotates clockwise, so that the water flow between the two spiral shafts moves upward, and then the raw materials are driven to the upper layer of the cleaning water, which is convenient for the raw materials to flow out of the discharge port, and as the water flow rotates, the raw materials can also be driven to the bottom of the water flow, thereby achieving complete cleaning of the vegetables; on the other hand, the rotating spiral shaft can also drive the cleaning water and the raw materials to move further toward the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of the utility model;
[0020] Figure 2 It is a front cross-sectional view of the utility model;
[0021] Figure 3 It is a top view of the utility model;
[0022] Figure 4 For this utility model Figure 2 A magnified view of part A;
[0023] Figure 5 It is a side sectional view of the utility model;
[0024] Figure 6 A sectional view of a water delivery pipeline of the utility model.
[0025] In the figure: 1. box body; 2. partition; 101. cutting part; 1011. telescopic column; 1012. mounting plate; 1013. cutting shaft; 1014 cutting motor; 1015. connecting column; 1016. first transmission gear; 1017. second transmission gear; 1018. cutting blade; 1019. transmission roller; 102. cleaning part; 1021. supporting column; 1022. water supply pipe; 1023. nozzle; 1024. water collecting box; 1025. water pump; 1026. discharge port; 1027. filter plate; 1028. screw shaft; 3. driving motor; 4. motor; 5. protection bin; 6. movable door; 7. drain valve. DETAILED DESCRIPTION
[0026] The utility model will be further described below.
[0027] In order to make the purpose, technical solutions and advantages of the implementation methods of this application clearer, the technical solutions in the implementation methods of this application will be clearly and completely described below in conjunction with the drawings in the implementation methods of this application. Obviously, the described implementation methods are part of the implementation methods of this application, not all of the implementation methods. Based on the implementation methods in this application, all other implementation methods obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0029] See also Figure 1-6
[0030] A pre-prepared food cutting and washing machine comprises a box body 1, wherein a partition 2 is provided in the middle of the box body 1, wherein the partition 2 divides the box body 1 into a cutting part 101 and a washing part 102; the cutting part 101 comprises a telescopic column 1011, a mounting plate 1012, a cutting shaft 1013 and a cutting motor 1014, wherein a plurality of telescopic columns 1011 are provided and are symmetrically mounted on both sides of the box body 1, wherein the lower end surface of the mounting plate 1012 is fixedly connected to the telescopic ends of a plurality of telescopic columns 1011, and connecting columns 1015 for rotatably connecting the cutting shaft 1013 are provided on both sides of the mounting plate 1012, wherein the two ends of the cutting shaft 1013 are rotatably connected to the two connecting columns 1015 in a one-to-one correspondence through bearings, wherein a plurality of cutting blades 1018 are evenly arranged on the cutting shaft 1013 along its length direction, and a first transmission gear is mounted on the end of the cutting shaft 1013 away from the washing part 102 1016, the cutting motor 1014 is also installed on the side of the mounting plate 1012, and the driving shaft of the cutting motor 1014 is installed with a second transmission gear 1017, and the second transmission gear 1017 is adapted to mesh with the first transmission gear 1016. The upper part of the cutting part 101 is rotatably connected to a plurality of transmission rollers 1019 for conveying pre-prepared food ingredients through bearings, one end of the transmission roller 1019 is rotatably connected to the inner wall of the box body 1 through bearings, and the other end is connected to the driving shaft of the driving motor 3 embedded in the box body 1; the cleaning part 102 includes a support column 1021 and a water supply pipe 1022 for conveying cleaning water, and the support columns 1021 are provided in plurality and are symmetrically installed on both sides of the box body 1, and the water supply pipe 1022 is provided between each two opposite support columns 1021, and a nozzle 1023 is provided at the lower end of the water supply pipe 1022.
[0031] The working principle of this utility model:
[0032] The driving motor 3 starts and drives the transmission roller 1019 to rotate along the direction of the cleaning portion 102. Figure 2As shown, the transmission roller 1019 rotates counterclockwise, and the prepared vegetable ingredients such as cabbage, radish and other vegetable ingredients are placed on the transmission roller 1019, and the prepared vegetable ingredients are transported to the bottom of the cutting blade 1018 through the rotating transmission roller 1019; at the same time, a plurality of telescopic columns 1011 are simultaneously extended and reciprocated up and down, and drive the cutting blade 1018 to reciprocate up and down, and the cutting motor 1014 drives the cutting shaft 1013 and the cutting blade 1018 to rotate. When the prepared vegetable ingredients move to the bottom of the cutting blade 1018, they are cut by the rotating cutting blade 1018 into vegetable pieces suitable for stir-frying. Vegetable segments; preferably, the cutting shaft 1013 is provided with a plurality of cutting blades 1018, and in the present embodiment, three cutting blades 1018 are provided, and the raw materials are cut into multiple segments at the same time by the three cutting blades 1018, and as the raw materials move on the transmission roller 1019, they can also be cut into smaller vegetable segments by the plurality of cutting blades 1018, and the small-volume vegetable segments are convenient for better cleaning and speeding up the subsequent frying efficiency; preferably, the mounting plate 1012 is equipped with a plurality of groups of connecting columns 1015, cutting shafts 1013 and cutting motors 1014, and are arranged in parallel to speed up the cutting efficiency of the raw materials;
[0033] After cutting, the raw materials pass over the partition 2 and fall into the cleaning section 102. At this time, the cleaning section 102 is filled with cleaning water. At the same time, the water supply pipe 1022 above sprays clean water into the cleaning section 102 through the nozzle 1023 to wash the cut raw materials; preferably, the nozzle 1023 is inclined along the length direction of the cleaning section 102, so that the water flow sprayed by the nozzle 1023 is inclined to push the raw materials forward.
[0034] Specifically, in this embodiment, the gaps between the plurality of cutting blades 1018 and the plurality of driving rollers 1019 correspond one to one, and the cutting blades 1018 are located directly above the corresponding gaps. When the cutting blades 1018 fall to cut the raw material, the cutting blades 1018 fall into the gaps to prevent the cutting blades 1018 from damaging the driving rollers 1019.
[0035] Specifically, in this embodiment, the cleaning section 102 further includes a water collecting box 1024 and a water pump 1025. The water collecting box 1024 is installed at one end of the box body 1 away from the cutting section 101, and a discharge port 1026 is provided at the upper portion of the end of the box body 1. A filter plate 1027 is installed below the discharge port 1026. The filter plate 1027 is tilted downward and is located above the water collecting box 1024. After the raw material is cleaned, the raw material flows out of the cleaning section 102 from the discharge port 1026 along with the cleaning water. At the same time, as the raw material moves on the tilted filter plate 1027, the excess cleaning water flows out of the filter plate 1027. The plate 1027 falls up and down into the water collecting tank 1024, in which a water pump 1025 is installed, and the water outlet of the water pump 1025 is connected to a water pipe 1029, and the other end of the water pipe 1029 is connected to one end of the water supply pipe 1022. The cleaning water in the water collecting tank 1024 is transported to the water supply channel 1022 through the water pump 1025 and the water pipe 1029, and the water pressure can be increased by the water pump, so that the cleaning water can be sprayed from the nozzle 1023 into the cleaning part 102. The water circulation of the cleaning water is realized through the water collecting tank 1024 and the water pump 1025, thereby maximizing the saving of water resources.
[0036] In another embodiment, the cleaning section 102 also includes two spiral shafts 1028 arranged in parallel, and the two ends of the spiral shafts 1028 are respectively rotatably connected to the inner wall of the cleaning section 101 and the partition 2. The partition 2 is fixedly connected with a motor 4 for driving the spiral shaft 1028, and the output shaft of the motor 4 is fixedly connected to one end of the spiral shaft 1028. When cleaning the raw materials, the motor 4 drives the two spiral shafts 1028 to rotate in opposite directions, one spiral shaft 1028 rotates counterclockwise, and the other spiral shaft 1028 rotates clockwise, so that the water flow between the two spiral shafts 1028 moves upward, and then the raw materials are driven to the upper layer of the cleaning water, so that the raw materials can flow out of the discharge port 1026; on the other hand, the rotating spiral shaft 1028 can also drive the cleaning water and the raw materials to move further in the direction of the discharge port 1026.
[0037] Specifically, in this embodiment, a protective bin 5 for protecting the motor 4 is provided on the partition 2, and the motor 4 is located in the protective bin 5, and the upper end surface of the protective bin 5 is inclined. When the cutting blade 1018 cuts the raw material, part of the cut raw material will fall into the cutting part 101 along the gap between the transmission rollers 1019, and the protective bin 5 can effectively prevent the raw material residue from damaging the motor 4. At the same time, the upper end of the protective bin 5 is an inclined surface so that the raw material residue can slide to the bottom of the cutting part 101; the end of the cutting part 101 away from the partition 2 is hinged with a movable door 6, and the movable door 6 is opened to facilitate cleaning of the raw material residue in the cutting part 101.
[0038] Specifically, in this embodiment, the cleaning section 102 is provided with a drain valve 7 for discharging cleaning water. When the cleaning water needs to be replaced, the drain valve 7 can be opened to discharge the cleaning water in the cleaning section 102, so as to facilitate the delivery of clean cleaning water to the cleaning section 101.
[0039] In another embodiment, a plurality of brushes may be provided on the spiral outer wall of the spiral shaft 1028 along its spiral direction. When the two spiral shafts 1028 rotate relative to each other, the raw material passes through the gap between the two spiral shafts 1028 and is brushed by the brushes on the two spiral shafts 1028, thereby improving the cleaning effect of the raw material.
[0040] Specific examples are used in this article to illustrate the principles and implementation methods of the utility model. The description of the above embodiments is only used to help understand the method of the utility model and its core idea. At the same time, for those skilled in the art, according to the idea of the utility model, there will be changes in the specific implementation methods and application scope. Changes and improvements to the utility model will be possible without exceeding the concept and scope specified in the attached claims. In summary, the content of this specification should not be understood as a limitation on the utility model.
Claims
1. A pre-prepared food cutting and washing machine, characterized by: It comprises a box body (1), wherein a partition (2) is provided in the middle of the box body (1), and the partition (2) divides the box body (1) into a cutting part (101) and a cleaning part (102); The cutting part (101) comprises a telescopic column (1011), a mounting plate (1012), a cutting shaft (1013) and a cutting motor (1014); a plurality of the telescopic columns (1011) are provided and are symmetrically mounted on both sides of the box body (1); the lower end surface of the mounting plate (1012) is fixedly connected to the telescopic ends of the plurality of telescopic columns (1011); connecting columns (1015) for rotatably connecting the cutting shaft (1013) are provided on both sides of the mounting plate (1012); the two ends of the cutting shaft (1013) are rotatably connected to the two connecting columns (1015) in a one-to-one correspondence via bearings; the cutting shaft (1013) is rotatably connected to the two connecting columns (1015) via bearings; A plurality of cutting blades (1018) are evenly arranged along the length direction of the cutting shaft (1013); a first transmission gear (1016) is installed at one end of the cutting shaft (1013) away from the cleaning section (102); the cutting motor (1014) is also installed on the side of the mounting plate (1012); a second transmission gear (1017) is installed on the driving shaft of the cutting motor (1014); the second transmission gear (1017) is adapted to mesh with the first transmission gear (1016); and a plurality of transmission rollers (1019) for conveying pre-prepared food ingredients are rotatably connected to the upper part of the cutting section (101) via bearings; The cleaning section (102) comprises a support column (1021) and a water supply pipe (1022) for conveying cleaning water. The support columns (1021) are provided in plurality and are symmetrically mounted on both sides of the box body (1). The water supply pipe (1022) is provided between each two opposing support columns (1021), and a nozzle (1023) is provided at the lower end of the water supply pipe (1022).
2. The pre-prepared food cutting and washing machine according to claim 1, characterized in that: One end of the transmission roller (1019) is rotatably connected to the inner wall of the box body (1) via a bearing, and the other end is connected to the drive shaft of a drive motor (3) embedded in the box body (1).
3. The pre-prepared food cutting and washing machine according to claim 2, characterized in that: The gaps between the plurality of cutting blades (1018) and the plurality of driving rollers (1019) correspond one to one, and the cutting blades (1018) are located directly above the corresponding gaps.
4. The pre-prepared food cutting and washing machine according to claim 1, characterized in that: The cleaning section (102) further comprises a water collecting tank (1024) and a water pump (1025); the water collecting tank (1024) is mounted at one end of the box body (1) away from the cutting section (101); a discharge port (1026) is provided at the upper portion of the end of the box body (1); a filter plate (1027) is mounted below the discharge port (1026); the filter plate (1027) is tilted downward and is located above the water collecting tank (1024); the water pump (1025) is mounted in the water collecting tank (1024); the water outlet of the water pump (1025) is connected to a water pipe (1029); the other end of the water pipe (1029) is connected to one end of the water supply pipe (1022).
5. The pre-prepared food cutting and washing machine according to claim 4, characterized in that: The cleaning section (102) further comprises two spiral shafts (1028) arranged in parallel, the two ends of the spiral shaft (1028) being rotatably connected to the inner wall of the cleaning section (102) and the partition (2) respectively, the partition (2) being fixedly connected to a motor (4) for driving the spiral shaft (1028), and the output shaft of the motor (4) being fixedly connected to one end of the spiral shaft (1028).
6. The pre-prepared food cutting and washing machine according to claim 5, characterized in that: A protection chamber (5) for protecting the motor (4) is provided on the partition (2); the motor (4) is located in the protection chamber (5), and the upper end surface of the protection chamber (5) is arranged to be inclined.
7. The pre-prepared food cutting and washing machine according to claim 6, characterized in that: A movable door (6) is hingedly connected to one end of the cutting portion (101) away from the partition (2).
