Photoelectric safety device for die cutting of packaging paperboard
By introducing photoelectric and emergency mechanisms into the packaging cardboard die-cutting device, combined with mechanical protection, the problem of low safety when changing molds is solved, and the hydraulic cylinder is automatically stopped, which improves safety and operation convenience.
Patent Information
- Application Number
- CN202420971647.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-07
AI Technical Summary
During the die cutting process of packaging paperboard, the operator needs to extend into the dangerous area when replacing the mold, resulting in low safety and it is difficult for the prior art to effectively protect the operator.
A packaging cardboard die-cutting photoelectric safety device is designed, including photoelectric mechanisms, emergency mechanisms and mechanical protection mechanisms. Through technical means such as photoelectric control and tension sensors, multiple protection of the die-cutting mechanism is realized to ensure that it can be automatically stopped when the mold is replaced. The hydraulic cylinder works to improve safety.
It effectively improves the safety of the operator, ensures that the hydraulic cylinder can be automatically stopped during the mold replacement process, avoids the arms from touching dangerous areas, and enhances the operator's protection measures.
Smart Images

Figure CN222178007U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of die-cutting of packaging paperboards, in particular to a photoelectric safety device for die-cutting of packaging paperboards. Background Art
[0002] Die cutting is a common processing method. It uses molds or cutters to cut and process materials such as plates, paper, and plastics. During the die-cutting process, the mold will apply pressure to cut the material into the desired shape and maintain precise size and shape. Die cutting is widely used in the packaging industry, advertising industry, printing industry, and various other manufacturing fields. When the mold needs to be replaced, the operator's arm needs to reach into the bottom of the hydraulic cylinder to replace the mold, which is very dangerous.
[0003] In the existing packaging cardboard die-cutting technology, for example, the prior art with application number CN202122533521.1 includes a base, a bottom column, a support, a cutting seat, a cutting frame, a hydraulic cylinder, a hydraulic rod, a mounting plate, a cutting die, a base frame, a first cylinder and a pallet, etc. When using a packaging cardboard processing die-cutting machine to cut and shape the cardboard, add cardboard to the cutting seat from left to right, start the first cylinder to raise the baffle, the right part of the cardboard contacts and positions the left part of the baffle, and then the cutting die is pressed down for cutting.
[0004] However, in the prior art, when replacing the die, the operator's arm needs to be extended into the dangerous area of the die-cutting machine, which increases the risk factor. The prior art is not convenient for protecting the operator, which reduces safety. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a packaging cardboard die-cutting photoelectric safety device which is convenient for multiple protections and improves safety.
[0006] The utility model discloses a photoelectric safety device for die-cutting packaging paperboard, comprising a die-cutting mechanism; further comprising a photoelectric mechanism, four groups of emergency mechanisms, a mechanical protection mechanism and a driving mechanism, wherein the photoelectric mechanism is mounted on the die-cutting mechanism, the emergency mechanism is mounted on the die-cutting mechanism, the mechanical protection mechanism is mounted on the die-cutting mechanism, and the driving mechanism is mounted on the mechanical protection mechanism; the paperboard is die-cut by the die-cutting mechanism, the photoelectric mechanism performs optical control of the die-cutting mechanism, the emergency mechanism performs secondary protection, and the driving mechanism drives the mechanical protection mechanism to perform mechanical protection on the die-cutting mechanism; the paperboard is die-cut by the die-cutting mechanism, the photoelectric mechanism performs optical control of the die-cutting mechanism, the emergency mechanism performs secondary protection, and the driving mechanism drives the mechanical protection mechanism to perform mechanical protection on the die-cutting mechanism; the paperboard is die-cut by the die-cutting mechanism, the photoelectric mechanism performs optical control of the die-cutting mechanism, the emergency mechanism performs secondary protection, thereby improving safety, and the driving mechanism drives the mechanical protection mechanism to perform mechanical protection on the die-cutting mechanism, thereby improving practicability.
[0007] Preferably, the die-cutting mechanism includes a base plate, a mounting frame, a hydraulic cylinder, a mounting plate and a mold, the mounting frame is installed on the top of the base plate, the hydraulic cylinder is installed on the mounting frame, the mounting plate is installed on the bottom end of the hydraulic cylinder, and the mold is installed on the bottom end of the mounting plate; first, the cardboard is placed on the top of the base plate, and then the mounting plate is driven down by opening the hydraulic cylinder, and the cardboard is die-cut by the mold.
[0008] Preferably, the photoelectric mechanism includes a photoelectric frame, a photoelectric generator and a photoelectric receiver, and the photoelectric generator and the photoelectric receiver are installed on the top of the base plate through the photoelectric frame; by opening the photoelectric generator and the photoelectric receiver, when the operator's arm is extended to the bottom end of the mold, the arm blocks the photoelectric generator, resulting in the photoelectric receiver failing to receive the photoelectric signal. At this time, the photoelectric receiver sends an electrical signal to control the hydraulic cylinder to stop working.
[0009] Preferably, the emergency mechanism includes a tension sensor, a slide bar, a limit plate, a first spring and a trigger plate, the tension sensor is mounted on the mounting plate, the slide bar is slidably mounted on the mounting plate, the slide bar passes through the tension sensor, the limit plate is mounted on the top of the slide bar, the first spring connects the limit plate and the tension sensor, the trigger plate is mounted on the bottom end of the slide bar, four sets of emergency mechanisms are all mounted on the mounting plate, and the four trigger plates form a square ring; during normal die cutting, the mounting plate is driven down by opening the hydraulic cylinder, so that the trigger plate contacts the bottom plate, thereby causing the slide bar to slide, and at the same time causing the first spring to pull the tension sensor, at this time the tension received by the tension sensor is of the same magnitude, when the operator's arm is located at the bottom end of the mold, in the process of the hydraulic cylinder driving the mounting plate down, the arm contacts the trigger plate, thereby causing the slide bar to slide, and at the same time causing the first spring to pull the tension sensor, when the tension of the four tension sensors is different, the tension sensor sends an electrical signal to control the hydraulic cylinder to stop working.
[0010] Preferably, the mechanical protection mechanism includes a guide rod, a guide shaft, a sliding block, a connecting rod, a connecting plate and a support plate. The guide rod is installed at the top of the mounting plate, and the guide rod is slidably installed on the mounting frame. A card slot is provided on the guide rod, and the guide shaft is installed in the card slot of the guide rod. A chamber is provided in the guide rod, and the sliding block is slidably installed in the guide rod. The connecting plate is installed at the bottom end of the sliding block through the connecting rod, and one end of the support plate is rotatably installed at the bottom end of the connecting plate. A slide groove is provided on the support plate, and the guide shaft is slidably installed in the slide groove of the support plate; when the mold needs to be replaced, the sliding block is driven by the driving mechanism to slide in the guide rod, and then the connecting plate is driven down, so that the support plate rotates on the connecting plate under the guidance of the guide shaft, and then the support plate and the mounting frame are supported during the sliding process of the guide rod, thereby improving safety.
[0011] Preferably, the driving mechanism includes a push rod, a second spring, a fixed box, a through slot, a fixed slot, a fixed plate and a fixed ear, the push rod is rotatably mounted on the top of the sliding block, the push rod is slidably mounted on the top of the guide rod, one end of the second spring is mounted on the inner wall of the guide rod, the other end of the second spring is mounted on the top of the sliding block, the fixed box is mounted on the top of the guide rod, the through slot and the fixed slot are mounted on the fixed box, the through slot is connected to the fixed slot, the fixed plate is mounted on the top of the push rod, and the fixed ear is mounted on the fixed plate; when the mold needs to be replaced, the fixed plate is pressed to make the fixed ear pass through the through slot and enter the fixed slot, and then the sliding block is driven by the push rod to slide in the guide rod, and then the connecting plate is driven down, so that the support plate is guided by the guide shaft to make the support plate rotate on the connecting plate, and then the support plate and the mounting frame are supported during the sliding process of the guide rod, thereby improving safety, and the fixing ear is made to slide in the through slot by rotating the fixed plate, thereby completing the protection work.
[0012] Compared with the prior art, the utility model has the following beneficial effects: the cardboard is die-cut by the die-cutting mechanism, the photoelectric mechanism light-controls the die-cutting mechanism, the emergency mechanism performs secondary protection to improve safety, and the driving mechanism drives the mechanical protection mechanism to mechanically protect the die-cutting mechanism to improve practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a first axonometric structural schematic diagram of the utility model;
[0014] Figure 2 It is a second axonometric structural schematic diagram of the utility model;
[0015] Figure 3 It is a third axonometric structural schematic diagram of the utility model;
[0016] Figure 4 It is a front-view cross-sectional axonometric structural schematic diagram of the utility model;
[0017] Figure 5 It is a front cross-sectional structural schematic diagram of the utility model;
[0018] Figure 6 The utility model Figure 4 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 7 The utility model Figure 3 A schematic diagram of the enlarged structure at B in the middle;
[0020] Markings in the accompanying drawings: 01, die-cutting mechanism; 11, base plate; 12, mounting frame; 13, hydraulic cylinder; 14, mounting plate; 15, mold; 02, photoelectric mechanism; 21, photoelectric frame; 22, photoelectric generator; 23, photoelectric receiver; 03, emergency mechanism; 31, tension sensor; 32, slide bar; 33, limit plate; 34, first spring; 35, trigger plate; 04, mechanical protection mechanism; 41, guide rod; 42, guide shaft; 43, sliding block; 44, connecting rod; 45, connecting plate; 46, support plate; 05, driving mechanism; 51, push rod; 52, second spring; 53, fixed box; 54, through groove; 55, fixed groove; 56, fixed plate; 57, fixed ear. DETAILED DESCRIPTION
[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0022] Example 1
[0023] like Figures 1 to 5 As shown, it includes a die-cutting mechanism 01, a photoelectric mechanism 02, four sets of emergency mechanisms 03, a mechanical protection mechanism 04 and a driving mechanism 05, the photoelectric mechanism 02 is installed on the die-cutting mechanism 01, the emergency mechanism 03 is installed on the die-cutting mechanism 01, the mechanical protection mechanism 04 is installed on the die-cutting mechanism 01, and the driving mechanism 05 is installed on the mechanical protection mechanism 04;
[0024] The die-cutting mechanism 01 is used to die-cut the cardboard, the photoelectric mechanism 02 is used to optically control the die-cutting mechanism 01, the emergency mechanism 03 is used for secondary protection, and the driving mechanism 05 drives the mechanical protection mechanism 04 to mechanically protect the die-cutting mechanism 01;
[0025] The die-cutting mechanism 01 includes a base plate 11, a mounting frame 12, a hydraulic cylinder 13, a mounting plate 14 and a mold 15. The mounting frame 12 is mounted on the top of the base plate 11, the hydraulic cylinder 13 is mounted on the mounting frame 12, the mounting plate 14 is mounted on the bottom end of the hydraulic cylinder 13, and the mold 15 is mounted on the bottom end of the mounting plate 14;
[0026] The photoelectric mechanism 02 includes a photoelectric frame 21, a photoelectric generator 22 and a photoelectric receiver 23. The photoelectric generator 22 and the photoelectric receiver 23 are installed on the top of the bottom plate 11 through the photoelectric frame 21;
[0027] The emergency mechanism 03 includes a tension sensor 31, a slide bar 32, a limit plate 33, a first spring 34 and a trigger plate 35. The tension sensor 31 is mounted on the mounting plate 14, the slide bar 32 is slidably mounted on the mounting plate 14, the slide bar 32 passes through the tension sensor 31, the limit plate 33 is mounted on the top of the slide bar 32, the first spring 34 connects the limit plate 33 and the tension sensor 31, the trigger plate 35 is mounted on the bottom of the slide bar 32, and the four sets of emergency mechanisms 03 are all mounted on the mounting plate 14, and the four trigger plates 35 form a square ring;
[0028] First, place the cardboard on the top of the bottom plate 11, then open the hydraulic cylinder 13 to drive the mounting plate 14 down, and die-cut the cardboard through the mold 15. By opening the photoelectric generator 22 and the photoelectric receiver 23, when the operator's arm extends to the bottom of the mold 15, the arm blocks the photoelectric generator 22, resulting in the photoelectric receiver 23 failing to receive the photoelectric signal. At this time, the photoelectric receiver 23 sends an electrical signal to control the hydraulic cylinder 13 to stop working. When die-cutting normally, open the hydraulic cylinder 13 to drive the mounting plate 14 down, so that the trigger plate 35 contacts the bottom plate 11, and then the slide bar 32 slides. At the same time, the first spring 34 pulls the tension sensor 31. At this time, the tension received by the tension sensor 31 is the same. When the operator's arm is at the bottom of the mold 15, the arm contacts the trigger plate 35 during the process of the hydraulic cylinder 13 driving the mounting plate 14 to descend, thereby causing the slide bar 32 to slide, and at the same time, the first spring 34 pulls the tension sensor 31. When the tension of the four tension sensors 31 is different, the tension sensor 31 sends an electrical signal to control the hydraulic cylinder 13 to stop working, and the drive mechanism 05 drives the mechanical protection mechanism 04 to mechanically protect the die-cutting mechanism 01, thereby improving practicality.
[0029] Example 2
[0030] like Figure 6 and Figure 7 As shown, it includes a die-cutting mechanism 01, a photoelectric mechanism 02, four sets of emergency mechanisms 03, a mechanical protection mechanism 04 and a driving mechanism 05, the photoelectric mechanism 02 is installed on the die-cutting mechanism 01, the emergency mechanism 03 is installed on the die-cutting mechanism 01, the mechanical protection mechanism 04 is installed on the die-cutting mechanism 01, and the driving mechanism 05 is installed on the mechanical protection mechanism 04;
[0031] The die-cutting mechanism 01 is used to die-cut the cardboard, the photoelectric mechanism 02 is used to optically control the die-cutting mechanism 01, the emergency mechanism 03 is used for secondary protection, and the driving mechanism 05 drives the mechanical protection mechanism 04 to mechanically protect the die-cutting mechanism 01;
[0032] The mechanical protection mechanism 04 includes a guide rod 41, a guide shaft 42, a sliding block 43, a connecting rod 44, a connecting plate 45 and a supporting plate 46. The guide rod 41 is installed at the top of the mounting plate 14. The guide rod 41 is slidably installed on the mounting frame 12. A card slot is provided on the guide rod 41. The guide shaft 42 is installed in the card slot of the guide rod 41. A chamber is provided in the guide rod 41. The sliding block 43 is slidably installed in the guide rod 41. The connecting plate 45 is installed at the bottom end of the sliding block 43 through the connecting rod 44. One end of the supporting plate 46 is rotatably installed at the bottom end of the connecting plate 45. A slide slot is provided on the supporting plate 46. The guide shaft 42 is slidably installed in the slide slot of the supporting plate 46.
[0033] The driving mechanism 05 includes a push rod 51, a second spring 52, a fixed box 53, a through slot 54, a fixed slot 55, a fixed plate 56 and a fixed ear 57. The push rod 51 is rotatably mounted on the top of the sliding block 43, the push rod 51 is slidably mounted on the top of the guide rod 41, one end of the second spring 52 is mounted on the inner wall of the guide rod 41, the other end of the second spring 52 is mounted on the top of the sliding block 43, the fixed box 53 is mounted on the top of the guide rod 41, the through slot 54 and the fixed slot 55 are mounted on the fixed box 53, the through slot 54 is connected to the fixed slot 55, the fixed plate 56 is mounted on the top of the push rod 51, and the fixed ear 57 is mounted on the fixed plate 56;
[0034] The die-cutting mechanism 01 is used to die-cut the cardboard, the photoelectric mechanism 02 is used to light-control the die-cutting mechanism 01, and the emergency mechanism 03 is used for secondary protection to improve safety. When the mold 15 needs to be replaced, the fixing plate 56 is pressed to make the fixing ear 57 pass through the through slot 54 and enter into the fixing slot 55, and then the sliding block 43 is driven by the push rod 51 to slide in the guide rod 41, and then the connecting plate 45 is driven to descend, so that the support plate 46 is guided by the guide shaft 42 to make the support plate 46 rotate on the connecting plate 45, and then during the sliding process of the guide rod 41, it is supported by the support plate 46 and the mounting frame 12 to improve safety, and the fixing ear 57 is made to slide in the through slot 54 by rotating the fixing plate 56 to complete the protection work.
[0035] like Figures 1 to 7As shown, a packaging cardboard die-cutting photoelectric safety device of the utility model, when working, firstly puts the cardboard on the top of the bottom plate 11, then drives the mounting plate 14 down by opening the hydraulic cylinder 13, and performs die-cutting on the cardboard through the mold 15, and opens the photoelectric generator 22 and the photoelectric receiver 23. When the operator's arm is extended to the bottom end of the mold 15, the arm blocks the photoelectric generator 22, resulting in the photoelectric receiver 23 failing to receive the photoelectric signal. At this time, the photoelectric receiver 23 sends an electrical signal to control the hydraulic cylinder 13 to stop working. When die-cutting is performed normally, the mounting plate 14 is driven down by opening the hydraulic cylinder 13, so that the trigger plate 35 contacts the bottom plate 11, thereby causing the slide bar 32 to slide, and at the same time causing the first spring 34 to pull the tension sensor 31. At this time, the tension received by the tension sensor 31 is the same in magnitude. When the operator's arm is located at the bottom end of the mold 15, the hydraulic cylinder 1 In the process of driving the mounting plate 14 to descend, the arm contacts the trigger plate 35, thereby causing the slide bar 32 to slide, and at the same time causing the first spring 34 to pull the tension sensor 31. When the tensions of the four tension sensors 31 are different, the tension sensor 31 sends an electrical signal to control the hydraulic cylinder 13 to stop working. When the mold 15 is to be replaced, the fixing plate 56 is pressed to make the fixing ear 57 pass through the through slot 54 and enter the fixing slot 55, and then the push rod 51 drives the sliding block 43 to slide in the guide rod 41, and then drives the connecting plate 45 to descend, so that the support plate 46 is guided by the guide shaft 42 to rotate on the connecting plate 45, and then in the sliding process of the guide rod 41, it is supported by the support plate 46 and the mounting frame 12 to improve safety. The fixing ear 57 slides in the through slot 54 by rotating the fixing plate 56, and then the protection work is completed.
[0036] The hydraulic cylinder 13, photoelectric generator 22, photoelectric receiver 23 and tension sensor 31 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manuals without the need for creative work by technicians in this field.
[0037] The main function achieved by the utility model is that during the die-cutting process of the packaging paperboard, multiple protections are provided to improve safety.
[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A packaging cardboard die-cutting photoelectric safety device, comprising a die-cutting mechanism (01); characterized in that: It also includes a photoelectric mechanism (02), four sets of emergency mechanisms (03), a mechanical protection mechanism (04) and a driving mechanism (05), wherein the photoelectric mechanism (02) is mounted on the die-cutting mechanism (01), the emergency mechanism (03) is mounted on the die-cutting mechanism (01), the mechanical protection mechanism (04) is mounted on the die-cutting mechanism (01), and the driving mechanism (05) is mounted on the mechanical protection mechanism (04); The die-cutting mechanism (01) performs die-cutting on paperboard, the photoelectric mechanism (02) performs optical control on the die-cutting mechanism (01), the emergency mechanism (03) performs secondary protection, and the driving mechanism (05) drives the mechanical protection mechanism (04) to perform mechanical protection on the die-cutting mechanism (01).
2. A packaging cardboard die-cutting photoelectric safety device as claimed in claim 1, characterized in that: The die-cutting mechanism (01) comprises a base plate (11), a mounting frame (12), a hydraulic cylinder (13), a mounting plate (14) and a die (15); the mounting frame (12) is mounted on the top of the base plate (11); the hydraulic cylinder (13) is mounted on the mounting frame (12); the mounting plate (14) is mounted on the bottom end of the hydraulic cylinder (13); and the die (15) is mounted on the bottom end of the mounting plate (14).
3. A packaging cardboard die-cutting photoelectric safety device as claimed in claim 2, characterized in that: The photoelectric mechanism (02) comprises a photoelectric frame (21), a photoelectric generator (22) and a photoelectric receiver (23). The photoelectric generator (22) and the photoelectric receiver (23) are installed on the top of the bottom plate (11) through the photoelectric frame (21).
4. A packaging cardboard die-cutting photoelectric safety device as claimed in claim 2, characterized in that: The emergency mechanism (03) comprises a tension sensor (31), a slide bar (32), a limit plate (33), a first spring (34) and a trigger plate (35); the tension sensor (31) is mounted on a mounting plate (14); the slide bar (32) is slidably mounted on the mounting plate (14); the slide bar (32) passes through the tension sensor (31); the limit plate (33) is mounted on the top end of the slide bar (32); the first spring (34) connects the limit plate (33) and the tension sensor (31); the trigger plate (35) is mounted on the bottom end of the slide bar (32); four groups of emergency mechanisms (03) are all mounted on the mounting plate (14); and the four trigger plates (35) form a square ring.
5. A packaging cardboard die-cutting photoelectric safety device as claimed in claim 2, characterized in that: The mechanical protection mechanism (04) comprises a guide rod (41), a guide shaft (42), a sliding block (43), a connecting rod (44), a connecting plate (45) and a supporting plate (46). The guide rod (41) is mounted on the top end of the mounting plate (14). The guide rod (41) is slidably mounted on the mounting frame (12). A card slot is provided on the guide rod (41). The guide shaft (42) is mounted in the card slot of the guide rod (41). A chamber is provided in the guide rod (41). The sliding block (43) is slidably mounted in the guide rod (41). The connecting plate (45) is mounted on the bottom end of the sliding block (43) through the connecting rod (44). One end of the supporting plate (46) is rotatably mounted on the bottom end of the connecting plate (45). A sliding slot is provided on the supporting plate (46). The guide shaft (42) is slidably mounted in the sliding slot of the supporting plate (46).
6. A packaging cardboard die-cutting photoelectric safety device as claimed in claim 5, characterized in that: The driving mechanism (05) comprises a push rod (51), a second spring (52), a fixed box (53), a through groove (54), a fixed groove (55), a fixed plate (56) and a fixed ear (57). The push rod (51) is rotatably mounted on the top of the sliding block (43). The push rod (51) is slidably mounted on the top of the guide rod (41). One end of the second spring (52) is mounted on the inner wall of the guide rod (41). The other end of the second spring (52) is mounted on the top of the sliding block (43). The fixed box (53) is mounted on the top of the guide rod (41). The through groove (54) and the fixed groove (55) are mounted on the fixed box (53). The through groove (54) is connected to the fixed groove (55). The fixed plate (56) is mounted on the top of the push rod (51). The fixed ear (57) is mounted on the fixed plate (56).
Citation Information
Patent Citations
Packaging paperboard processing die-cutting machine
CN216860695U
