Secondary structure concrete member pouring device

The device addresses the issue of bubble retention in concrete pouring by using a vibration assembly and lifting mechanism, ensuring high-quality components and efficient demoulding.

CN222178152UInactive Publication Date: 2024-12-17THE FOURTH OF CHINA EIGHTH ENG BUREAU
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420754259.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing technology fails to address the existing technology fails to effectively remove bubbles inside the concrete during the pouring process, leading to reduced quality and increased defective products due to the inability to discharge bubbles during the casting process.

Method used

The device incorporates a vibration assembly with a first motor and cams to generate vibrations during pouring, expelling bubbles, and a lifting mechanism with a second motor and threaded barrel for easy demoulding after solidification.

Benefits of technology

The solution effectively removes bubbles during pouring, enhancing the quality of concrete components and facilitates easy demoulding, thereby improving efficiency and practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222178152U_ABST
    Figure CN222178152U_ABST
Patent Text Reader

Abstract

The utility model provides a secondary structure concrete member pouring device, which belongs to the field of concrete pouring and comprises a box body, an ejection component is arranged at the bottom of the box body, a mold is arranged in the box body, and a buffer component is arranged between the mold and the inner bottom of the box body; and the vibration assembly comprises a first motor and two cams, a supporting block is fixedly arranged at the inner bottom of the box body, and the first motor is fixedly arranged on the supporting block. The vibration assembly and the buffer assembly are arranged, vibration can be generated on the mold during pouring, bubbles in concrete can be discharged, the quality of a concrete member is improved, vibration loosening can be carried out on the concrete member, demolding can be carried out conveniently, the mold can be replaced conveniently, the mold is suitable for different molds, practicability is improved, and the production cost is reduced. And the jacking assembly is further arranged, after concrete is solidified, the concrete member can be jacked up for demolding, workers can take out the concrete member conveniently, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of concrete pouring, in particular to a secondary structure concrete component pouring device. Background Art

[0002] A secondary structure concrete component casting device with a publication (announcement) number of CN218965745U includes a horizontal fixed plate, the upper surface of the horizontal fixed plate is fixedly connected to a rotating frame, the interior of the rotating frame is respectively rotatably connected to a main gear shaft and a slave gear shaft, the right end of the main gear shaft is fixedly connected to a rotating motor, the outer surface of the main gear shaft and the outer surface of the slave gear shaft are jointly sleeved with a transmission chain, and the outer surface of the transmission chain is fixedly connected to two groups of connecting columns. The secondary structure concrete component casting device, by providing a main gear shaft and a slave gear shaft and a transmission chain meshing together through gears, can synchronously drive the connecting column and the L-shaped template to move up and down, so that the L-shaped template can be moved more stably to separate the component from the L-shaped template and the fixed template, and then it is convenient to use the device to easily demould, which can save a lot of manpower and material resources to improve the casting efficiency of the device.

[0003] Although the above technology can conveniently use the device to easily demould, saving a lot of manpower and material resources, the above technology cannot vibrate the fixed formwork during pouring, resulting in a large number of bubbles inside the concrete that cannot be discharged during pouring, resulting in reduced quality of concrete components after the concrete solidifies and a large number of defective products. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a secondary structure concrete member casting device.

[0005] The embodiment of the utility model provides a secondary structure concrete member casting device, comprising:

[0006] A box body, a top material assembly is arranged at the bottom of the box body, a mold is arranged in the box body, and a buffer assembly is arranged between the mold and the inner bottom of the box body;

[0007] A vibration assembly, the vibration assembly includes a first motor and two cams, a support block is fixedly arranged at the inner bottom of the box body, the first motor is fixedly arranged on the support block, a shaft rod is fixedly arranged at the output end of the first motor, a support plate is fixedly arranged at the inner bottom of the box body, the other end of the shaft rod is rotatably arranged on one side of the support plate, and the shaft rod passes through the two cams and is fixedly arranged.

[0008] Furthermore, the ejection assembly includes a second motor, a threaded rod and a threaded barrel. The second motor is fixedly arranged at the bottom of the box body, the output end of the second motor is rotatably arranged through the box body, the threaded rod is fixedly arranged on the output end of the second motor, the threaded barrel is sleeved on the threaded rod and matchedly connected, and the threaded barrel is slidably arranged through the mold.

[0009] Furthermore, the buffer assembly includes a sleeve, a spring, a buffer plate and a clamping column, the sleeve is fixedly arranged at the inner bottom of the box, the buffer plate is slidably arranged in the sleeve, the spring is fixedly arranged at the inner bottom of the sleeve, the top of the spring is fixedly arranged at the bottom of the buffer plate, the clamping column is fixedly arranged at the bottom of the mold, and the clamping column extends into the sleeve for a cooperative arrangement.

[0010] Furthermore, the outer side of the threaded barrel is arranged in a rectangular column shape, the inner bottom of the mold is arranged with a rectangular hole, and the threaded barrel is arranged to slide through the rectangular hole.

[0011] Furthermore, a buffer pad is fixedly arranged on the top of the threaded cylinder, and the buffer pad is arranged in cooperation with the concrete component.

[0012] Furthermore, support legs are fixedly arranged at four corners of the bottom of the box body, and support columns are fixedly arranged between the four support legs.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] A first motor and two cams are provided. The first motor drives the shaft to rotate, and the shaft drives the two cams to rotate, so as to impact the mold reciprocatingly to generate vibration, thereby expelling bubbles in the concrete in the mold, improving the quality of the concrete components and avoiding defective products. After the concrete solidifies, the concrete components can also be vibrated to loosen them for easy demoulding, thereby increasing practicality.

[0015] A second motor and a threaded barrel are provided, the threaded rod is driven to rotate by the second motor, and the threaded barrel is driven to move upward by the threaded rod, so that the concrete component is lifted up and demoulded, which is convenient for workers to take out and improves work efficiency.

[0016] A sleeve and a clamping column are provided, and a spring and a buffer plate are provided in the sleeve. The two clamping columns at the bottom of the mold are clamped in the corresponding sleeves to position the mold. The spring can play a buffering role during vibration. The sleeve can facilitate the replacement of the mold and adapt to different molds, thereby increasing practicality.

[0017] In summary, the utility model is provided with a vibration component and a buffer component, which can vibrate the mold during pouring, discharge the bubbles in the concrete, improve the quality of the concrete component, and loosen the concrete component by vibration to facilitate demoulding. It is also convenient to replace the mold and adapt to different molds, which increases practicality. A lifting component is also provided, which can lift the concrete component for demoulding after the concrete is solidified, making it easy for the staff to take it out, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the internal structure of a secondary structure concrete component casting device described in an embodiment of the utility model.

[0019] Figure 2 It is a cross-sectional view of a secondary structure concrete member casting device described in an embodiment of the utility model.

[0020] Figure 3 It is a front cross-sectional view of a secondary structure concrete member casting device described in an embodiment of the utility model.

[0021] In the above drawings: 1 box, 2 mold, 3 sleeve, 4 spring, 5 buffer plate, 6 clamping column, 7 second motor, 8 threaded rod, 9 threaded cylinder, 10 support block, 11 first motor, 12 support plate, 13 shaft rod, 14 cam, 15 support leg. DETAILED DESCRIPTION

[0022] The technical solution of the present utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0023] like Figure 1-Figure 3 As shown, the embodiment of the utility model provides a secondary structure concrete member casting device, comprising:

[0024] Box body 1, the four corners of the bottom of the box body 1 are fixedly provided with support legs 15, and support columns are fixedly provided between the four support legs 15, and the four support legs 15 play a supporting role for the box body 1;

[0025] A material lifting assembly is provided at the bottom of the box body 1, and the material lifting assembly includes a second motor 7, a threaded rod 8 and a threaded barrel 9. The second motor 7 is fixedly provided at the bottom of the box body 1, and the output end of the second motor 7 penetrates the box body 1 and is rotatably provided. The threaded rod 8 is fixedly provided on the output end of the second motor 7, and the threaded barrel 9 is sleeved on the threaded rod 8 and is cooperatively connected, so that the second motor 7 drives the threaded rod 8 to rotate, and can drive the threaded barrel 9 to move up and down. The threaded barrel 9 penetrates the mold 2 and is slidably provided. The outer side of the threaded barrel 9 is in a rectangular column shape, and a rectangular hole is provided at the inner bottom of the mold 2. The threaded barrel 9 penetrates the rectangular hole and is slidably provided, so that the threaded barrel 9 can only slide up and down in the rectangular hole and cannot rotate. A buffer pad is fixedly provided on the top of the threaded barrel 9, and the buffer pad is provided in cooperation with the concrete component. The buffer pad can prevent the concrete component from being squeezed and damaged when the concrete component is lifted.

[0026] A mold 2 is arranged in the box body 1, and a buffer assembly is arranged between the mold 2 and the inner bottom of the box body 1. The buffer assembly includes a sleeve 3, a spring 4, a buffer plate 5 and a clamping column 6. The sleeve 3 is fixedly arranged at the inner bottom of the box body 1, and the buffer plate 5 is slidably arranged in the sleeve 3. The buffer plate 5 and the inner wall of the sleeve 3 are slidably arranged to make the movement of the buffer plate 5 more stable. The spring 4 is fixedly arranged at the inner bottom of the sleeve 3, and the top of the spring 4 is fixedly arranged at the bottom of the buffer plate 5. The clamping column 6 is fixedly arranged at the bottom of the mold 2, and the clamping column 6 extends into the sleeve 3 for matching arrangement. The clamping column 6 and the inner wall of the sleeve 3 are slidably arranged to make the clamping column 6 can be clamped into the sleeve 3 and can be taken out upwards, which is convenient for replacing the mold 2 and adapting to different molds 2. The length of the clamping column 6 extending into the sleeve 3 is relatively long and will not be ejected by the two cams 14.

[0027] A vibration assembly includes a first motor 11 and two cams 14. A support block 10 is fixedly arranged at the inner bottom of the box body 1. The first motor 11 is fixedly arranged on the support block 10. A shaft rod 13 is fixedly arranged at the output end of the first motor 11. A support plate 12 is fixedly arranged at the inner bottom of the box body 1. The other end of the shaft rod 13 is rotatably arranged on one side of the support plate 12. The shaft rod 13 passes through two cams 14 and is fixedly arranged. The two cams 14 are symmetrically arranged at both ends of the bottom of the mold 2, so that the vibration of the mold 2 is more uniform, avoiding the situation where some bubbles in the concrete are not removed.

[0028] The detailed working process of the utility model is as follows:

[0029] When in use, the staff first aligns the rectangular hole at the bottom of the mold 2 with the threaded tube 9, and then aligns the two clamping columns 6 with the corresponding sleeves 3 and inserts them, so that the two clamping columns 6 are clamped on the corresponding buffer plates 5, and then pours concrete into the mold 2. During the pouring process, the staff turns on the first motor 11, drives the two cams 14 to rotate through the shaft 13, and performs reciprocating impacts on the mold 2 to generate vibration, thereby discharging bubbles in the concrete and improving the quality of the concrete component, and then turns off the first motor 11 and waits for the concrete to solidify;

[0030] After a period of time after the pouring is completed, the staff turns on the first motor 11 again, driving the two cams 14 to rotate, generating vibration on the mold 2, vibrating and loosening the concrete component and the mold 2, and then turns off the first motor 11 and turns on the second motor 7. The second motor 7 drives the threaded rod 8 to rotate, thereby driving the threaded barrel 9 to move upward to lift the concrete component. Finally, the staff turns off the second motor 7 and takes out the concrete component.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A secondary structure concrete member casting device, It is characterized in that include: A box body (1), wherein a top material assembly is arranged at the bottom of the box body (1), a mold (2) is arranged inside the box body (1), and a buffer assembly is arranged between the mold (2) and the inner bottom of the box body (1); A vibration assembly, the vibration assembly comprising a first motor (11) and two cams (14); a support block (10) is fixedly arranged at the inner bottom of the box body (1); the first motor (11) is fixedly arranged on the support block (10); an axis rod (13) is fixedly arranged at the output end of the first motor (11); a support plate (12) is fixedly arranged at the inner bottom of the box body (1); the other end of the axis rod (13) is rotatably arranged on one side of the support plate (12); and the axis rod (13) passes through the two cams (14) and is fixedly arranged.

2. A secondary structure concrete member casting device according to claim 1, It is characterized in that in: The ejection assembly comprises a second motor (7), a threaded rod (8) and a threaded barrel (9); the second motor (7) is fixedly arranged at the bottom of the box body (1); the output end of the second motor (7) penetrates the box body (1) and is rotatably arranged; the threaded rod (8) is fixedly arranged on the output end of the second motor (7); the threaded barrel (9) is sleeved on the threaded rod (8) and is cooperatively connected; and the threaded barrel (9) penetrates the mold (2) and is slidably arranged.

3. A secondary structure concrete member casting device according to claim 1, It is characterized in that in: The buffer assembly comprises a sleeve (3), a spring (4), a buffer plate (5) and a clamping column (6); the sleeve (3) is fixedly arranged on the inner bottom of the box body (1); the buffer plate (5) is slidably arranged in the sleeve (3); the spring (4) is fixedly arranged on the inner bottom of the sleeve (3); the top of the spring (4) is fixedly arranged on the bottom of the buffer plate (5); the clamping column (6) is fixedly arranged on the bottom of the mold (2); and the clamping column (6) extends into the sleeve (3) for matching arrangement.

4. A secondary structure concrete member casting device according to claim 2, It is characterized in that in: The outer side of the threaded barrel (9) is arranged in a rectangular column shape, the inner bottom of the mold (2) is provided with a rectangular hole, and the threaded barrel (9) is slidably arranged through the rectangular hole.

5. A secondary structure concrete member casting device according to claim 2, It is characterized in that in: A buffer pad is fixedly arranged on the top of the threaded cylinder (9), and the buffer pad is arranged in cooperation with the concrete component.

6. A secondary structure concrete member casting device according to claim 1, It is characterized in that in: Support legs (15) are fixedly arranged at the four corners of the bottom of the box body (1), and support columns are fixedly arranged between the four support legs (15).