Corrugated pipe filter cloth coating device for drainage engineering

By designing an automated bellows filter cloth covering device, the problem of low accuracy of manual wrapping filter cloth is solved by using rotating columns, turntables, rotors and hot air ducts, and higher adhesive strength and sealing are achieved.

CN222178724UActive Publication Date: 2024-12-17JNFLEX(CHANGZHOU) CO LTD
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Patent Information

Application Number
CN202420214765.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-30
Publication Date
2024-12-17
Estimated Expiration
2034-01-30

AI Technical Summary

Technical Problem

In the production of bellows, the accuracy of manually clad filter cloth is low, and the temperature and heating time are difficult to accurately control, resulting in the adhesive strength and sealing of the seal being unable to be guaranteed.

Method used

A device is designed including a workbench and a cloth package assembly, which includes a support plate, a rotating column, a rotating wheel, and a hot air duct. The hot air duct is driven by a rotating column and a motor to heat the hot air duct, and the rotating wheel clamps the edge of the filter cloth. The turntable and clamp groove helps merge the edges to achieve automated bonding of the filter cloth.

Benefits of technology

The accuracy and bonding strength of filter cloth coating are improved, the sealing of the outside of the bellows is ensured, and the uncertainty of manual operation is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a corrugated pipe filter cloth wrapping device for drainage engineering, which comprises a working table and a wrapping cloth assembly arranged above the working table, the wrapping cloth assembly comprises a supporting plate, a rotating column and two groups of turntables, the supporting plate is fixedly arranged on the surface of the working table, the two groups of turntables are rotatably arranged above one side of the supporting plate, and the rotating column is arranged above the supporting plate. A packaging opening is formed in the outer wall of the supporting plate, two sets of rotating columns are arranged on the side, away from the rotating disc, of the supporting plate, two rotating wheels are rotationally installed on the outer wall of the side, away from the rotating disc, of the supporting plate, a hot air pipe is arranged on the side, away from the supporting plate, of one rotating wheel, and a clamping groove is formed in the outer wall of the upper portion of the supporting plate in a penetrating mode. The clamping groove is communicated with the packaging opening, the clamping groove and the rotating disc are used for helping the edges of the two sides of the filter cloth to be smoothly combined, the two rotating wheels clamp the combined edge of the filter cloth, the steering column drives the filter cloth to move forwards at a constant speed, and therefore the hot air pipe can evenly heat the combined position.
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Description

Technical Field

[0001] The utility model relates to the technical field of corrugated pipe production, in particular to a corrugated pipe filter cloth coating device for drainage engineering. Background Art

[0002] In underground drainage projects, corrugated pipes are mostly used for pipe laying. Corrugated pipes are easy to install, deformable, and non-metallic materials will not rust. The corrugated pipes used for underground drainage need to be covered with a layer of filter cloth on the outside to prevent excessive garbage and impurities from entering the inside of the corrugated pipe and affecting the drainage volume.

[0003] After the bellows are produced, they will be cut into corresponding lengths according to the site requirements, and then the operator will manually cover the bellows with filter cloth. The operator will hold a hot air gun to heat the edge of the filter cloth wrapped on the outside of the bellows to soften and bond the filter cloth. The manual operation has low precision, and the temperature control and heating time of the bonding point cannot be accurately controlled. The long strip of bellows needs to be covered with a long strip of filter cloth, so the seal is also long, and the bonding strength and airtightness of the seal cannot be guaranteed. Utility Model Content

[0004] The purpose of the present application is to provide a corrugated pipe filter cloth covering device for drainage engineering to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, this application provides the following technical solutions:

[0006] A corrugated pipe filter cloth coating device for drainage engineering, comprising a workbench and a cloth wrapping assembly arranged above the workbench, the cloth wrapping assembly comprising a support plate, a rotating column and a turntable, the support plate is fixedly mounted on the workbench surface, two groups of turntables are rotatably mounted on one side of the support plate, a packaging opening is provided on the outer wall of the support plate, the two groups of turntables are symmetrically arranged and are both tangent to the edge of the packaging opening, two groups of rotating columns are arranged on the side of the support plate away from the turntable, the two groups of rotating columns are both rotatably mounted on the workbench surface, and the two groups of rotating columns are symmetrically arranged on both sides of the packaging opening. A motor is arranged at the bottom of the rotating column, the motor is fixedly mounted on the workbench, the output end of the motor is fixedly connected to the rotating column, and the axis of the rotating column is perpendicular to the workbench surface.

[0007] Preferably, a cloth roller is installed at the bottom of one side of the workbench, and the cloth roller is arranged on one side of the support plate mounting turntable. A guide rod is arranged above the cloth roller, and the guide rod is rotatably installed on the side of the workbench and parallel to the table surface of the workbench.

[0008] Preferably, two wheels are rotatably mounted on the outer wall of one side of the support plate away from the turntable, the two wheels are symmetrically arranged, the two wheels are made of rubber material and the edges of the two wheels are fitted together, a hot air pipe is arranged on the side of one of the wheels away from the support plate, and the hot air pipe is fixedly connected to the outer wall of the support plate. A clamping groove is provided through the upper outer wall of the support plate, the clamping groove is connected to the packaging port, one side opening of the clamping groove is arranged between the two groups of turntables, and the other side opening is arranged between the two groups of wheels.

[0009] The beneficial effect of the utility model is that the turntable, the rotating wheel and the clamping groove are provided, the clamping groove and the turntable are provided to help the two side edges of the filter cloth to be smoothly merged, the two rotating wheels clamp the merged edges of the filter cloth, and the steering column drives forward at a uniform speed, so that the hot air pipe can evenly heat the merged part. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0011] Figure 2 This is a schematic diagram of the installation structure of the turntable and the cloth roller in the utility model;

[0012] Figure 3 It is a schematic diagram of the working state of the cloth wrapping assembly in the utility model.

[0013] In the figure: 1. workbench; 2. support plate; 3. motor; 4. rotating column; 5. hot air duct; 6. packaging port; 7. clamping groove; 8. rotating wheel; 9. fabric roller; 10. guide rod; 11. turntable. DETAILED DESCRIPTION

[0014] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only for reference to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.

[0015] like Figure 1-3The illustrated device for covering the filter cloth of a corrugated pipe for drainage engineering comprises a workbench 1 and a cloth-wrapping assembly arranged above the workbench 1. The cloth-wrapping assembly comprises a support plate 2, a rotating column 4 and a rotating disk 11. The support plate 2 is fixedly mounted on the workbench 1. Two groups of rotating disks 11 are rotatably mounted on one side of the support plate 2. A packaging opening 6 is provided on the outer wall of the support plate 2. The two groups of rotating disks 11 are symmetrically arranged and are both tangent to the edge of the packaging opening 6. Two groups of rotating columns 4 are arranged on one side of the support plate 2 away from the rotating disk 11. The two groups of rotating columns 4 are both rotatably mounted on the workbench 1. The two groups of rotating columns 4 are symmetrically arranged on both sides of the packaging opening 6. A motor 3 is arranged at the bottom of the rotating column 4. The motor 3 is fixedly mounted on the workbench 1. The output end of the motor 3 is fixedly connected to the rotating column 4. The axis of the rotating column 4 is perpendicular to the workbench 1.

[0016] A cloth roller 9 is installed at the bottom of one side of the workbench 1, and the cloth roller 9 is arranged on one side of the support plate 2 where the turntable 11 is installed. A guide rod 10 is arranged above the cloth roller 9, and the guide rod 10 is rotatably installed on the side of the workbench 1 and parallel to the table surface of the workbench 1.

[0017] Two rotating wheels 8 are rotatably mounted on the outer wall of the support plate 2 away from the turntable 11. The two rotating wheels 8 are symmetrically arranged. The two rotating wheels 8 are made of rubber and the edges of the two rotating wheels 8 are fitted. A hot air pipe 5 is arranged on the side of one of the rotating wheels 8 away from the support plate 2. The hot air pipe 5 is fixedly connected to the outer wall of the support plate 2. A clamping groove 7 is provided through the upper outer wall of the support plate 2. The clamping groove 7 is connected to the packaging port 6. One opening of the clamping groove 7 is arranged between the two groups of turntables 11, and the other opening is arranged between the two groups of rotating wheels 8.

[0018] Embodiment: A filter cloth is wound around the outside of the cloth roller 9, a mounting frame is installed at the bottom of the workbench 1, the end of the cloth roller 9 is connected to the mounting frame through a damping bearing, and the cloth roller 9 is arranged parallel to the table surface of the workbench 1. The external bellows forming machine transports the end of the bellows to the top of the workbench 1, and the end of the bellows enters the packaging port 6 of the support plate 2 from above the cloth roller 9. After the end of the bellows reaches between the two rotating columns 4, the external forming machine stops transporting, and the operator pulls the filter cloth on the cloth roller 9. The starting end of the filter cloth passes through the gap between the guide rod 10 and the workbench 1, passes through the packaging port 6 from the bottom of the bellows, and pulls the starting end of the filter cloth to the end of the bellows, covering the end of the bellows from bottom to top, so that the two rotating columns 4 clamp the end of the bellows covered with the filter cloth, and the edges on both sides of the filter cloth are merged above the bellows. After the edges are merged, the merged part is embedded between the two rotating wheels 8 at the same time, so that the two fitted rotating wheels 8 can clamp the merged part of the filter cloth. At the same time, the merged part of the filter cloth is also embedded in the clamping groove 7. The part of the filter cloth that does not pass through the clamping groove 7 naturally unfolds to both sides of the clamping groove 7. The unfolded part passes between the turntable 11 and the outer wall of the corrugated tube. The edge of the filter cloth passing through the turntable 11 will fit the edge of the turntable 11. Because the two ends of the cloth roller 9 are connected to the bottom mounting clamp of the workbench 1 through the damping bearing, there will be resistance when the operator pulls the filter cloth. After the starting end of the filter cloth initially covers the end of the corrugated tube, the part of the filter cloth from the starting end to the cloth roller 9 is in a tight state. Therefore, when the filter cloth in a tight state passes under the turntable 11, the edge of the side of the filter cloth fits the edge of the turntable 11. The air outlet of the hot air duct 5 is located on one side of the merged part of the filter cloth.

[0019] After the filter cloth and the ends of the bellows are initially coated, the paused forming machine and motor 3 can be started. The forming machine continues to transport the bellows, the motor 3 drives the rotating column 4 to rotate, and high-temperature air is blown out from the hot air pipe 5. The high-temperature air heats the merged part of the filter cloth. The forming machine drives the bellows at a uniform speed, and the rotating column 4 rotates at a uniform speed. Therefore, the merged part of the filter cloth also moves at a uniform speed. The heating time of each merged part is the same, so that the merged part of the filter cloth can be evenly heated. The merged part is softened and then bonded, and the two rotating columns 4 help the filter cloth to fit the outer wall of the corrugated tube and clamp the corrugated tube covering the filter cloth. As the corrugated tube advances and is driven by the rotating column 4, the filter cloth follows the corrugated tube to advance, and the filter cloth on the cloth roller 9 is continuously pulled, and the cloth roller 9 rotates accordingly. The filter cloth passing through the turntable 11 can pass through the clamping groove 7 more smoothly. The existence of the clamping groove 7 and the turntable 11 is to help the two side edges of the filter cloth to merge smoothly, and after the smooth merging, they enter between the two rotating wheels 8. The rotating wheels 8 clamp the merged part of the filter cloth, and the hot air pipe 5 continuously heats the merged part so that the two side edges of the filter cloth are bonded and fixed to each other, so that the key step of covering the filter cloth on the outside of the corrugated tube is automated.

[0020] It should be noted that the parts not covered in the present invention are the same as the prior art or can be implemented by the prior art; the various drives in the present invention can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, motors, etc. in combination with connecting rods, guide rods, etc., and are not limited to the description in the specification and the structures in the drawings.

[0021] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A filter cloth coating device for a corrugated pipe for drainage engineering, comprising a workbench (1) and a cloth coating assembly arranged above the workbench (1), characterized in that: The cloth wrapping assembly comprises a support plate (2), a rotating column (4) and a rotating disk (11); the support plate (2) is fixedly mounted on the surface of the workbench (1); two groups of rotating disks (11) are rotatably mounted on one side of the support plate (2); a packaging opening (6) is provided on the outer wall of the support plate (2); the two groups of rotating disks (11) are symmetrically arranged and are both tangent to the edge of the packaging opening (6); two groups of rotating columns (4) are arranged on the side of the support plate (2) away from the rotating disk (11); the two groups of rotating columns (4) are both rotatably mounted on the surface of the workbench (1); and the two groups of rotating columns (4) are symmetrically arranged on both sides of the packaging opening (6).

2. The filter cloth covering device for a corrugated pipe for drainage engineering according to claim 1 is characterized in that: A cloth roller (9) is installed at the bottom of one side of the workbench (1), and the cloth roller (9) is arranged on one side of the support plate (2) on which the turntable (11) is installed. A guide rod (10) is arranged above the cloth roller (9), and the guide rod (10) is rotatably installed on the side of the workbench (1) and is parallel to the table surface of the workbench (1).

3. The filter cloth covering device for a corrugated pipe for drainage engineering according to claim 1, characterized in that: Two rotating wheels (8) are rotatably mounted on the outer wall of one side of the support plate (2) away from the turntable (11); the two rotating wheels (8) are symmetrically arranged; the two rotating wheels (8) are made of rubber material and the edges of the two rotating wheels (8) are in close contact with each other; a hot air pipe (5) is arranged on the side of one of the rotating wheels (8) away from the support plate (2); the hot air pipe (5) is fixedly connected to the outer wall of the support plate (2).

4. The filter cloth covering device for a corrugated pipe for drainage engineering according to claim 3 is characterized in that: The upper outer wall of the support plate (2) is provided with a clamping groove (7) which is communicated with the packaging opening (6). One opening of the clamping groove (7) is arranged between two groups of rotating disks (11), and the other opening of the clamping groove (7) is arranged between two groups of rotating wheels (8).

5. The filter cloth covering device for a corrugated pipe for drainage engineering according to claim 1, characterized in that: A motor (3) is provided at the bottom of the rotating column (4), and the motor (3) is fixedly mounted on the workbench (1). The output end of the motor (3) is fixedly connected to the rotating column (4), and the axis of the rotating column (4) is perpendicular to the surface of the workbench (1).