Compound machine with auxiliary material compounding precision detection function

Abstract

The utility model discloses a compound machine with an auxiliary material compounding precision detection function, which relates to the technical field of compound machines and comprises a rack, a base material discharging shaft, a finished product receiving shaft, a waste discharging and receiving shaft, an auxiliary material discharging shaft, a compound platform, a compound material pressing module, a waste discharging and pressing module, an adsorption material passing module and a visual detection module. The finished product receiving shaft can roll a compounded finished product, the base material discharging shaft and the auxiliary material discharging shaft can release a base material film and an auxiliary material film to the compounding and pressing module respectively, the base material film and the multiple layers of auxiliary material films are compounded and pressed together through the compounding and pressing module, and the visual detection module detects the edge distance of a composite film material. According to the compounding machine with the auxiliary material compounding precision detection function, on the premise that the quality of a composite membrane material can be guaranteed, compared with an existing conventional method, the compounding machine does not need to widen the composite auxiliary material to meet the qualification requirement, raw materials can be saved, and the labor intensity of workers is greatly reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of compound machines, in particular to a compound machine with a function of detecting the compound accuracy of auxiliary materials. Background Art

[0002] Based on the conventional laminating machines currently on the market, in order to ensure that the composite materials can meet the precision required for subsequent production, the current conventional practice is to widen the composite auxiliary materials to ensure that the composite materials meet the requirements. This results in a waste of raw materials. Manual workers must also monitor the operating status of the equipment all the time, which is labor-intensive for workers and cannot ensure that workers can find abnormalities in the operation of the equipment, which may cause great risks to quality. Utility Model Content

[0003] In view of the deficiencies of the prior art, the utility model provides a compound machine with a function of detecting the compound accuracy of auxiliary materials, which solves the problems raised by the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model is implemented by the following technical solutions: a compound machine with auxiliary material composite precision detection function includes a frame, on which the following are respectively fixedly installed:

[0005] A substrate unloading shaft, which is installed on one side of the frame and can release the substrate film required for compounding;

[0006] A finished product receiving shaft, which is installed on the other side of the frame and can be used to receive and roll up the finished product after compounding;

[0007] A waste discharge and receiving shaft, wherein a plurality of waste discharge and receiving shafts are provided and installed on the top of the frame, and can release the auxiliary material film required for compounding;

[0008] Auxiliary material discharge shafts, which are provided with a plurality of auxiliary material discharge shafts and are installed on the top of the frame, and can recover the waste film of the auxiliary material film;

[0009] A composite platform, which is installed in the middle of the frame and can support the membrane material in the composite process;

[0010] A composite pressing module, which is provided with a plurality of composite pressing modules and is installed on the upper part of the composite platform, and can roll-press and composite the base material film and the auxiliary material film;

[0011] A waste discharge pressing module, which is provided with a plurality of waste discharge pressing modules and is installed on the upper part of the composite platform, and can constrain the trajectory of the waste discharge film during recycling;

[0012] The adsorption material transfer module is installed on the upper part of the composite platform and can generate suction to the film material in the composite process so that the film material can be attached to its surface;

[0013] The visual inspection module is installed on the upper part of the composite platform and corresponds to the position of the adsorption feeding module, and can detect the margin of the composite film material.

[0014] Furthermore, the plurality of waste discharge and receiving shafts and auxiliary material discharge shafts correspond to each other one by one and are staggeredly distributed on the top of the frame.

[0015] Furthermore, the plurality of composite pressing modules and waste discharge pressing modules correspond to each other one by one and are staggeredly distributed on the upper part of the composite platform.

[0016] Furthermore, the composite pressing module includes a base installed on the upper part of the composite platform, and the interior of the base is rotatably connected to a pressing roller shaft and an active roller shaft, the pressing roller shaft and the active roller shaft are vertically distributed, and a gap is reserved between the two to allow the film material to pass through.

[0017] Furthermore, the composite pressing die set also includes a gear mounted on the outer extension end of the active roller shaft, and a plurality of groups of pressing wheels rotatably connected to the inlet and outlet of the base.

[0018] Furthermore, the waste discharge and pressing module includes a waste discharge plate installed on the upper part of the composite platform, a pressing plate is installed on the upper part of the waste discharge plate, and a gap is reserved between the waste discharge plate and the pressing plate to allow the waste discharge membrane to pass through.

[0019] Furthermore, the adsorption material transfer module includes a frame body installed on the upper part of the composite platform, a light source 1 is installed in the middle of the frame body, and a plurality of adsorption holes are opened on both sides of the interior of the frame body corresponding to the light source 1, and negative pressure boxes are installed on both sides of the bottom of the frame body, and the negative pressure boxes correspond to the adsorption holes.

[0020] Furthermore, the visual inspection module includes a bracket installed on the upper part of the composite platform, and an industrial camera and a second light source are respectively installed on the ends of the bracket, and the industrial camera and the second light source are distributed vertically.

[0021] Compared with the above-mentioned background technology, the compound machine with auxiliary material compounding precision detection function provided in the present application includes a frame, a substrate discharge shaft, a finished product receiving shaft, a waste discharge receiving shaft, an auxiliary material discharge shaft, a compounding platform, a compounding pressing module, a waste discharge pressing module, an adsorption feeding module and a visual inspection module. When compounding the membrane material, the above-mentioned structures can cooperate with each other to complete the compounding work of the membrane material, and the compounded membrane material can be detected by visual inspection to see whether it is qualified.

[0022] The utility model provides a compound machine with auxiliary material compound accuracy detection function. Compared with the prior art, it has the following beneficial effects:

[0023] The compounding machine with auxiliary material composite precision detection function can ensure the quality of composite film materials. Compared with the existing conventional practices, the compounding machine does not need to widen the composite auxiliary materials to meet the qualification requirements, which can save raw materials and greatly reduce the labor intensity of workers. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 This is a structural schematic diagram of the composite pressing module of the utility model from the first perspective;

[0026] Figure 3 This is a structural schematic diagram of the composite pressing module of the utility model from a second viewing angle;

[0027] Figure 4 This is a schematic diagram of the structure of the waste discharge and pressing module in the utility model;

[0028] Figure 5 This is a structural schematic diagram of the adsorption and feeding module of the utility model from the first perspective;

[0029] Figure 6 This is a structural schematic diagram of the second viewing angle of the adsorption material transfer module in the utility model;

[0030] Figure 7 It is a structural schematic diagram of the visual detection module in the utility model;

[0031] Figure 8 It is a schematic diagram of the utility model in use.

[0032] In the figure: 1. Frame; 2. Base material discharge shaft; 3. Finished product receiving shaft; 4. Waste discharge receiving shaft; 5. Auxiliary material discharge shaft; 6. Composite platform; 7. Composite pressing module; 71. Base; 72. Pressing roller; 73. Active roller; 74. Gear; 75. Pressing wheel; 8. Waste discharge pressing module; 81. Waste discharge feeding plate; 82. Pressing plate; 9. Adsorption feeding module; 91. Frame body; 92. Light source one; 93. Adsorption hole; 94. Negative pressure box; 10. Visual inspection module; 101. Bracket; 102. Industrial camera; 103. Light source two; 11. Industrial computer. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Please refer to Figure 1 and 8 , the present utility model provides a technical solution: a compounding machine with an auxiliary material compounding precision detection function, which includes a frame 1. On the frame 1, a base material feeding shaft 2, a finished product winding shaft 3, a waste discharging winding shaft 4, an auxiliary material feeding shaft 5, a compounding platform 6, a compounding pressure module 7, a waste discharging pressure module 8, an adsorption feeding module 9 and a vision detection module 10 are respectively and fixedly installed. More specifically, the base material feeding shaft 2 and the finished product winding shaft 3 are respectively located on the opposite sides of the frame 1. Among them, the base material feeding shaft 2 can release the base material film required for compounding, and the finished product winding shaft 3 can wind the compounded finished product. In order to facilitate the compounding of several layers of auxiliary material films on the surface of the base material film, several groups of waste discharging winding shafts 4 and auxiliary material feeding shafts 5 are alternately installed on the upper part of the frame 1. The base material feeding shaft 2 and the auxiliary material feeding shaft 5 can respectively release the base material film and the auxiliary material film to the compounding pressure module 7. Through the compounding pressure module 7, the base material film and several layers of auxiliary material films are compounded and pressed together. In addition, a release film is attached to the surface of the base material film, and the release film needs to be removed before compounding. Therefore, the waste discharging winding shaft 4 is responsible for the recovery of the release film. During the recovery, the release film needs to pass through the waste discharging pressure module 8 to constrain its recovery trajectory and prevent dislocation. In order to improve the accuracy of the edge distance detection of the compound film by the vision detection module 10, the adsorption feeding module 9 is set, which can generate an adsorption force on the compound film and does not affect the movement of the compound film.

[0035] Please refer to Figure 2 and 3 , the compounding pressure module 7 includes a base 71 installed on the upper part of the compounding platform 6. The base 71 is in a "U" - shaped structure. Inside the base 71, a pressure roller shaft 72 and a driving roller shaft 73 are respectively rotatably connected. The driven end of the driving roller shaft 73 extends to the outside of the base 71 and is equipped with a gear 74. The power of each group of compounding pressure modules 7 can be transmitted through the gear 74 and a chain, so as to enable several groups of compounding pressure modules 7 to run synchronously. The pressure roller shaft 72 and the driving roller shaft 73 are vertically distributed, and a gap allowing the film material to pass through is reserved between them. Three pressure wheels 75 are rotatably connected at the entrance of the base 71, and two pressure wheels 75 are rotatably connected at the exit. For the three pressure wheels 74 at the entrance, the auxiliary material film passes through between the upper two pressure wheels 74, and the base material film passes through between the lower two pressure wheels 74. For the two pressure wheels 75 at the exit, they are for the compound film to pass through.

[0036] Please refer to Figure 4The waste discharge and pressing module 8 includes a waste discharge plate 81 installed on the upper part of the composite platform 6, and a pressing plate 82 is installed on the upper part of the waste discharge plate 81. A gap is reserved between the waste discharge plate 81 and the pressing plate 82 for allowing the waste discharge film to pass through. The waste discharge film passes through the gap, and the inclination angle of the pressing plate 82 can be adjusted. The specific adjustment structure is a well-known technology in the field and will not be described in detail here.

[0037] See also Figure 5 , 6 The adsorption material transfer module 9 includes a frame body 91 installed on the upper part of the composite platform 6, a light source 92 is installed in the middle of the frame body 91, and the light source 92 is a rectangular light source. A plurality of adsorption holes 93 are provided on both sides of the interior of the frame body 91 corresponding to the light source 92, and negative pressure boxes 94 are installed on both sides of the bottom of the frame body 91. The negative pressure boxes 94 correspond to and are connected with the adsorption holes 93. A joint for connecting an air pipe is reserved at the bottom of the negative pressure box 94, and the air pipe is connected to a negative pressure device, such as an exhaust fan.

[0038] See also Figure 7 The visual inspection module 10 includes a bracket 101 installed on the upper part of the composite platform 6, and an industrial camera 102 and a second light source 103 are respectively installed at the ends of the bracket 101. The industrial camera 102 and the second light source 103 are vertically distributed and correspond to the position of the first light source 92. The second light source 103 is a ring light source. The structure and principle of the industrial camera 102 are existing well-known technologies and will not be described in detail here.

[0039] It should be noted that the substrate discharge shaft 2, the finished product receiving shaft 3, the waste discharge receiving shaft 4, and the auxiliary material discharge shaft 5 are all driven by servo motors, and the speed of discharge and receiving can be controlled by the industrial computer 11 to achieve synchronization. This is an existing well-known technology and will not be described in detail here.

[0040] When the compounding machine is working, the base material discharge shaft 2 releases the base material film to the compound pressing module 7, and the auxiliary material discharge shaft 5 releases the auxiliary material film to the compound pressing module 7. The base material film and the auxiliary material film are compounded together through the compound pressing module 7. During the compounding process, the release waste film adhered to the auxiliary material film will be recovered by the waste collecting shaft 4. During the recycling process, the release waste film will pass through the waste pressing module 8. The compounded film material comes to the position of the adsorption feeding module 9, and is adhered to the adsorption feeding module 9 through the negative pressure adsorption of the adsorption feeding module 9. At this time, the visual inspection module 10 can detect the margin of the composite film material, and the finished product after inspection is recovered by the finished product collecting shaft 3.

Claims

1. A composite machine with auxiliary material composite precision detection function, comprising a frame (1), characterized in that: The frame (1) is respectively fixedly mounted with: A composite platform (6), the composite platform (6) being installed in the middle of the frame (1) and capable of supporting the membrane material in the composite process; A composite pressing module (7), wherein the composite pressing module (7) is provided with a plurality of components and is installed on the upper part of the composite platform (6), and is capable of rolling and compounding the base material film and the auxiliary material film; A waste discharge pressing module (8), wherein the waste discharge pressing module (8) is provided with a plurality of modules and is installed on the upper part of the composite platform (6), and is capable of constraining the trajectory of the waste discharge film during recycling; An adsorption material transfer module (9), wherein the adsorption material transfer module (9) is installed on the upper part of the composite platform (6) and can generate suction force on the film material during the composite process, so that the film material adheres to its surface; A visual inspection module (10) is installed on the upper part of the composite platform (6) and corresponds to the position of the adsorption feed module (9), and is capable of detecting the margin of the composite film material.

2. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The frame (1) is also fixedly mounted with: A substrate discharge shaft (2), the substrate discharge shaft (2) being mounted on one side of the frame (1) and capable of releasing the substrate film required for compounding; A finished product receiving shaft (3), the finished product receiving shaft (3) being installed on the other side of the frame (1) and capable of receiving and winding the finished product after compounding; A waste discharge and material receiving shaft (4), wherein a plurality of the waste discharge and material receiving shafts (4) are provided and installed on the top of the frame (1) and are capable of releasing auxiliary material films required for compounding; Auxiliary material discharge shafts (5), wherein a plurality of auxiliary material discharge shafts (5) are provided and installed on the top of the frame (1) and capable of recovering waste film of the auxiliary material film.

3. The compound machine with auxiliary material composite precision detection function according to claim 2, characterized in that: The plurality of waste discharge and receiving shafts (4) and auxiliary material discharge shafts (5) are in one-to-one correspondence and are distributed in a staggered manner on the top of the frame (1).

4. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The plurality of composite material pressing modules (7) and waste discharge material pressing modules (8) are arranged in one-to-one correspondence and are distributed in a staggered manner on the upper part of the composite platform (6).

5. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The composite pressing module (7) comprises a base (71) mounted on the upper part of the composite platform (6), wherein a pressing roller shaft (72) and an active roller shaft (73) are rotatably connected inside the base (71), and the pressing roller shaft (72) and the active roller shaft (73) are vertically distributed, and a gap is reserved between the two for allowing the film material to pass through.

6. The compound machine with auxiliary material compound accuracy detection function according to claim 5, characterized in that: The composite pressing die set (7) further comprises a gear (74) mounted on the outer extension end of the active roller shaft (73), and a plurality of groups of pressing wheels (75) rotatably connected to the inlet and outlet of the base (71).

7. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The waste discharge and pressing module (8) comprises a waste discharge and material transfer plate (81) mounted on the upper part of the composite platform (6), a pressing plate (82) being mounted on the upper part of the waste discharge and material transfer plate (81), and a gap is reserved between the waste discharge and material transfer plate (81) and the pressing plate (82) for allowing a waste discharge film to pass through.

8. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The adsorption material transfer module (9) comprises a frame body (91) installed on the upper part of the composite platform (6); a light source (92) is installed in the middle of the frame body (91); and a plurality of adsorption holes (93) are provided inside the frame body (91) on both sides corresponding to the light source (92); and negative pressure boxes (94) are installed on both sides of the bottom of the frame body (91); the negative pressure boxes (94) correspond to the adsorption holes (93).

9. The compound machine with auxiliary material compound accuracy detection function according to claim 1, characterized in that: The visual inspection module (10) comprises a bracket (101) mounted on the upper part of the composite platform (6), an industrial camera (102) and a second light source (103) being mounted on the ends of the bracket (101), and the industrial camera (102) and the second light source (103) are distributed vertically.

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