Full-automatic saddle stitching machine

Abstract

The utility model provides a full-automatic saddle stitching machine, and belongs to the technical field of staplers. The bookbinding machine comprises a machine table, a bookbinding machine body is arranged at the top end of one side of the machine table, a first guide rail perpendicular to the bookbinding machine body is arranged at the top end of the other side of the machine table, a mounting block is slidably arranged on the first guide rail, a stapling saddle is arranged at the top end of the mounting block, and a stapling head is mounted on the side wall, close to the stapling saddle, of the bookbinding machine body through an adjusting assembly. The utility model aims to provide the full-automatic saddle stitching machine which is convenient to use and high in production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of staplers, in particular to a full-automatic saddle-stitching binding machine. Background Art

[0002] After printing, books need to be bound. According to different binding methods and forms, books are divided into three categories: paperback, hardcover and thread binding. Specific binding methods include wire binding, saddle stitching, sewing, thread locking, adhesive binding and plastic wire hot binding. Saddle stitching machine is a stapler specially used for binding various thin booklets, albums, magazines, etc. It is bound by wire saddle stitching and is developed for the printing industry. When binding various booklets, albums, magazines, etc., the staff need to measure their thickness. Measuring the thickness of booklets, albums, magazines, etc. during binding can effectively improve the staff's work efficiency.

[0003] For example, patent CN217801528U (application number: 202221848918.8) discloses a saddle stitcher, including a mounting seat, a binding mechanism disposed on the mounting seat, a bearing plate disposed below the binding mechanism and having a function of providing a flat-stitching state and a saddle stitching state, and a margin limiter disposed on the mounting seat for limiting the binding position of the objects to be bound during flat-stitching. The saddle stitcher can realize flat-stitching and saddle stitching, and can also quickly locate the margins of the objects to be bound, thereby improving the binding efficiency of flat-stitching.

[0004] However, the saddle stitcher disclosed in patent CN217801528U often requires manual adjustment of the book positions one by one according to the book status during use, so that the book corresponds to the binding head, and then manual operation is performed for binding. This process is not only cumbersome, but also time-consuming and labor-intensive, which reduces production efficiency and increases the labor intensity of the staff. Utility Model Content

[0005] The purpose of the present invention is to overcome the deficiencies of the above-mentioned prior art and provide a fully automatic saddle stitch binding machine to achieve automatic adjustment of book positions and binding, thereby improving the production efficiency of the binding machine.

[0006] To this end, the technical solution adopted is that the utility model provides a fully automatic saddle stitching binding machine, including: a machine table, a binding machine body is provided at the top of one side of the machine table, a first guide rail perpendicular to the binding machine body is provided at the top of the other side of the machine table, a mounting block is slidably provided on the first guide rail, a stapling saddle is provided at the top of the mounting block, and a stapling head is installed on a side wall of the binding machine body close to the stapling saddle through an adjusting component.

[0007] Preferably, the adjustment assembly includes: a second guide rail, a third guide rail,

[0008] A second vertical guide rail is arranged on a side wall of the binding machine body close to the stapling saddle, a third horizontal guide rail is slidably arranged on the second guide rail, and a plurality of stapling heads are interactively arranged on the third guide rail.

[0009] Preferably, the first guide rail, the second guide rail and the third guide rail are all electric guide rails.

[0010] Preferably, limit blocks are respectively provided at both ends of the first guide rail, the second guide rail and the third guide rail.

[0011] Preferably, handles are respectively provided on the outer walls on both sides of the binding machine body.

[0012] Preferably, a clamping assembly is provided on the mounting block, and the clamping assembly includes: a motor,

[0013] A cavity is provided in the mounting block, an electric motor is provided on the inner wall of one side of the cavity, a double-headed screw is provided in the cavity, the spiral directions of the threads at both ends of the double-headed screw are opposite, one end of the double-headed screw is connected to the output shaft of the motor, and the other end is rotatably connected to the inner wall of the cavity, sliders are respectively sleeved on both ends of the double-headed screw, and the sliders are threadedly connected to the double-headed screw, L-shaped connecting rods are respectively provided on both sides of the mounting block, one end of the L-shaped connecting rod extends into the cavity and is connected to the slider on the same side, and a splint is provided at the other end, and the L-shaped connecting rod can reciprocate in the cavity.

[0014] Preferably, the inclination angles of the clamping plate and the stapling saddle are the same.

[0015] Preferably, guide rods are respectively provided on both sides of the double-headed screw, and both ends of the guide rods are respectively connected to the inner walls of the same side of the cavity, the guide rods pass through two sliders, and the two sliders can reciprocate on the guide rods.

[0016] Preferably, a flexible pad and a pressure sensor are provided on a side wall of the clamping plate close to the stapling saddle.

[0017] Preferably, a CCD camera is provided on one side wall of the stapling head, and a controller is provided on one side wall of the binding machine body, and the controller is electrically connected to the first guide rail, the adjustment assembly, the stapling head, the clamping assembly, and the CCD camera respectively.

[0018] The technical solution of the utility model has the following advantages:

[0019] The present invention adjusts the position of the stapling saddle through the first guide rail, and adjusts the stapling head through the second guide rail and the third guide rail, so as to achieve precise adjustment of the stapling saddle and the stapling head. The structure is simple and the adjustment is convenient, so as to achieve automatic adjustment and binding of books, and greatly improve production efficiency.

[0020] The present invention realizes that there is no need to manually adjust the position of the book during use, which saves time and effort, is convenient and quick, reduces the labor intensity of the staff, and reduces labor costs.

[0021] The present invention clamps the book on the binding saddle by means of a clamping assembly, thereby preventing shaking and deviation during the binding process of the book, improving the accuracy of book binding, and improving the production quality of the book.

[0022] Other features and advantages of the utility model will be described in the subsequent description, and partly become apparent from the description, or understood by practicing the utility model. The purpose and other advantages of the utility model can be realized and obtained by the structures specifically pointed out in the written description, claims, and drawings.

[0023] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is the prior art diagram of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0028] Figure 4 This is a top view of the installation of the slider of the clamping assembly of the utility model;

[0029] Among them, 1-machine platform, 2-binding machine body, 3-first guide rail, 4-mounting block, 5-stapling saddle, 6-stapling head, 7-second guide rail, 8-third guide rail, 9-limiting block, 10-handle, 11-motor, 12-cavity, 13-double-headed screw, 14-slider, 15-L-type connecting rod, 16-clamp, 17-guide rod, 18-flexible pad, 19-pressure sensor, 20-CCD camera, 21-controller. DETAILED DESCRIPTION

[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.

[0031] It should be noted that when a component is referred to as being "fixed to" or "disposed on" another component, it can be directly on the other component or indirectly on the other component. When a component is referred to as being "connected to" another component, it can be directly or indirectly connected to the other component.

[0032] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0034] The utility model embodiment provides a fully automatic saddle stitch binding machine, such as Figure 1-2 As shown, it includes: a machine table 1, a binding machine body 2 is provided at the top of one side of the machine table 1, a first guide rail 3 perpendicular to the binding machine body 2 is provided at the top of the other side of the machine table 1, a mounting block 4 is slidably provided on the first guide rail 3, a stapling saddle 5 is provided at the top of the mounting block 4, and a stapling head 6 is installed on a side wall of the binding machine body 2 close to the stapling saddle 5 through an adjusting component.

[0035] The working principle and beneficial effects of the above technical solution are as follows: when in use, the book to be processed is placed on the stapling saddle 5, the first guide rail 3 is started, the stapling saddle 5 is driven to move, the position of the book is adjusted, and then the adjustment component is started to drive the stapling head 6 to move, thereby adjusting the position of the stapling head 6 so that the book corresponds to the stapling head 6, and the stapling head 6 completes the binding of the book.

[0036] The present invention adjusts the position of the stapling saddle through the first guide rail and adjusts the stapling head through the adjustment component, thereby achieving precise adjustment of the stapling saddle and the stapling head. The structure is simple and the adjustment is convenient, thereby achieving automatic adjustment and binding of books, greatly improving production efficiency.

[0037] The present invention realizes that there is no need to manually adjust the position of the book during use, which saves time and effort, is convenient and quick, reduces the labor intensity of the staff, and reduces labor costs.

[0038] In one embodiment, the adjustment assembly includes: a second guide rail 7, a third guide rail 8,

[0039] A second vertical guide rail 7 is provided on a side wall of the binding machine body 2 close to the stapling saddle 5 , a third horizontal guide rail 8 is slidably provided on the second guide rail 7 , and a plurality of stapling heads 6 are interactively arranged on the third guide rail 8 .

[0040] The working principle and beneficial effects of the above technical solution are as follows: when the position of the stapling head 6 needs to be adjusted, the second guide rail 7 is started to drive the third guide rail 8 and the stapling head 6 thereon to move vertically, and the third guide rail 8 is started to drive the stapling head 6 to move horizontally. The second guide rail 7 is used to adjust the longitudinal position of the stapling head 6, and the third guide rail 8 is used to adjust the lateral position of the stapling head 6. In this way, the second guide rail 7 and the third guide rail 8 complete the adjustment of the position of the stapling head 6; multiple stapling heads 6 can bind multiple positions of the book at the same time.

[0041] In one embodiment, the first guide rail 3, the second guide rail 7, and the third guide rail 8 are all electric guide rails, which are convenient for driving the components thereon to move.

[0042] In one embodiment, limit blocks 9 are respectively provided at both ends of the first guide rail 3, the second guide rail 7, and the third guide rail 8 to limit the movement range of the components thereon.

[0043] In one embodiment, handles 10 are respectively provided on the outer walls of both sides of the binding machine body 2 to facilitate moving the binding machine.

[0044] In one embodiment, Figure 3-4 As shown, a clamping assembly is provided on the mounting block 4, and the clamping assembly includes: a motor 11,

[0045] A cavity 12 is provided in the mounting block 4, a motor 11 is provided on the inner wall of one side of the cavity 12, a double-headed screw 13 is provided in the cavity 12, the spiral directions of the threads at both ends of the double-headed screw 13 are opposite, one end of the double-headed screw 13 is connected to the output shaft of the motor 11, and the other end is rotatably connected to the inner wall of the cavity 12, sliders 14 are respectively sleeved at both ends of the double-headed screw 13, and the slider 14 is threadedly connected to the double-headed screw 13, L-shaped connecting rods 15 are respectively provided on both sides of the mounting block 4, one end of the L-shaped connecting rod 15 extends into the cavity 12 and is connected to the slider 14 on the same side, and a clamping plate 16 is provided at the other end, and the L-shaped connecting rod 15 can reciprocate in the cavity 12;

[0046] The inclination angle of the clamping plate 16 is the same as that of the stapling saddle 5;

[0047] Guide rods 17 are provided on both sides of the double-headed screw 13, and both ends of the guide rods 17 are connected to the inner wall of the same side of the cavity 12 respectively. The guide rods 17 pass through the two sliders 14, and the two sliders 14 can reciprocate on the guide rods 17;

[0048] A flexible pad 18 and a pressure sensor 19 are provided on a side wall of the clamping plate 16 close to the stapling saddle 5 .

[0049] The working principle and beneficial effects of the above technical solution are as follows: when the book is placed on the stapling saddle 5, the motor 11 is started to drive the double-headed screw 13 to rotate, and through the threaded transmission between the double-headed screw 13 and the slider 14, the two sliders 14 are driven to approach each other, the two L-shaped connecting rods 15 are driven to approach each other, and the two clamping plates 16 are driven to approach each other, so as to clamp the two sides of the book, facilitate the stapling head 6 to bind the book, and improve the binding effect; the clamping plate 16 with the same inclination angle as the stapling saddle 5 is convenient to fit with the book, ensure firm clamping, and prevent the book from being deformed; the guide rod 17 is used to limit the movement range of the slider 14 to prevent the slider 14 from deflecting, so that the slider 14 can only move back and forth along the guide rod 17 to ensure the clamping stability of the clamping plate 16; the flexible pad 18 has a buffering effect to prevent the clamping plate 16 from causing damage to the book; the pressure sensor 19 is used to monitor the pressure of the clamping plate 16 on the book to avoid damage to the book caused by excessive clamping pressure.

[0050] In one embodiment, a CCD camera 20 is provided on one side wall of the stapling head 6 , and a controller 21 is provided on one side wall of the binding machine body 2 . The controller 21 is electrically connected to the first guide rail 3 , the adjustment assembly, the stapling head 6 , the clamping assembly, and the CCD camera 20 , respectively.

[0051] The working principle and beneficial effects of the above technical solution are as follows: the CCD camera 20 is used to accurately identify the book, which facilitates the binding of the book by the stapling head 6 and improves the binding accuracy; the controller 21 is used to control the movement of various components of the binding machine.

[0052] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A fully automatic saddle stitch binding machine, characterized in that: include: A machine platform (1) is provided with a binding machine body (2) at the top of one side of the machine platform (1), a first guide rail (3) perpendicular to the binding machine body (2) is provided at the top of the other side of the machine platform (1), a mounting block (4) is slidably provided on the first guide rail (3), a stapling saddle (5) is provided at the top of the mounting block (4), a stapling head (6) is installed on a side wall of the binding machine body (2) close to the stapling saddle (5) through an adjustment component; the adjustment component comprises: a second guide rail (7) and a third guide rail (8), a second guide rail (7) in a vertical direction is provided on a side wall of the binding machine body (2) close to the stapling saddle (5), a third guide rail (8) in a horizontal direction is slidably provided on the second guide rail (7), the stapling head (6) is interactively arranged on the third guide rail (8), and a plurality of stapling heads (6) are arranged.

2. A fully automatic saddle stitch binding machine as claimed in claim 1, characterized in that: The first guide rail (3), the second guide rail (7) and the third guide rail (8) are all electric guide rails.

3. A fully automatic saddle stitch binding machine as claimed in claim 1, characterized in that: Limit blocks (9) are respectively provided at both ends of the first guide rail (3), the second guide rail (7) and the third guide rail (8).

4. A fully automatic saddle stitch binding machine as claimed in claim 1, characterized in that: Handles (10) are respectively provided on the outer walls of both sides of the binding machine body (2).

5. A fully automatic saddle stitch binding machine as claimed in claim 1, characterized in that: A clamping assembly is provided on the mounting block (4), and the clamping assembly comprises: a motor (11), A cavity (12) is provided in the mounting block (4), a motor (11) is provided on the inner wall of one side of the cavity (12), a double-headed screw (13) is provided in the cavity (12), the screw threads at both ends of the double-headed screw (13) have opposite spiral directions, one end of the double-headed screw (13) is connected to the output shaft of the motor (11), and the other end is rotatably connected to the inner wall of the cavity (12), sliders (14) are respectively sleeved at both ends of the double-headed screw (13), and the slider (14) is threadedly connected to the double-headed screw (13), L-shaped connecting rods (15) are respectively provided on both sides of the mounting block (4), one end of the L-shaped connecting rod (15) extends into the cavity (12) and is connected to the slider (14) on the same side, and the other end is provided with a clamping plate (16), and the L-shaped connecting rod (15) can reciprocate in the cavity (12).

6. A fully automatic saddle stitch binding machine as claimed in claim 5, characterized in that: The inclination angle of the clamping plate (16) is the same as that of the stapling saddle (5).

7. A fully automatic saddle stitch binding machine as claimed in claim 5, characterized in that: Guide rods (17) are respectively provided on both sides of the double-headed screw rod (13), and both ends of the guide rod (17) are respectively connected to the inner wall on the same side of the cavity (12), and the guide rod (17) passes through the two sliders (14), and the two sliders (14) can reciprocate on the guide rod (17).

8. A fully automatic saddle stitch binding machine as claimed in claim 5, characterized in that: A flexible pad (18) and a pressure sensor (19) are provided on a side wall of the clamping plate (16) close to the stapling saddle (5).

9. A fully automatic saddle stitch binding machine as claimed in claim 5, characterized in that: A CCD camera (20) is provided on one side wall of the stapling head (6), and a controller (21) is provided on one side wall of the binding machine body (2). The controller (21) is electrically connected to the first guide rail (3), the adjustment component, the stapling head (6), the clamping component, and the CCD camera (20) respectively.

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