Down feeding machine
By designing a down-loading machine that automatically cuts, moves and shakes down bags, the problems of high labor intensity and down scattering during the down-loading process of the down-filling machine are solved, and efficient down extraction and mixing is achieved, improving the working environment.
Patent Information
- Application Number
- CN202421001114.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing down filling machine has high labor intensity, low work efficiency, and down is easy to fly, affecting the working environment.
A down-up machine is designed, including a bag-scraping mechanism, a moving mechanism, a shaking member and a mixing mechanism. By automatically cutting the down bag, moving and shaking the down bag, the down residue is reduced, and the down is mixed evenly through the mixing mechanism to reduce the Manual operation.
It reduces labor intensity, improves work efficiency, avoids down scattering, and improves the working environment.
Smart Images

Figure CN222180122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of down filling machines, in particular to a down filling machine. Background Art
[0002] The down filling machine is a machine that adds down to the down filling machine. The down filling machine uses a low-pressure fan to absorb down, chemical fiber and other fillings, and then fills them into down jackets, down quilts and other bedding products through compressed air.
[0003] The existing down filling machine is loaded with down by manually dragging the down bag, then using a sharp knife to cut the down bag, pouring out the down in the down bag, and then the down filling machine uses a low-pressure fan to absorb the down. However, this method increases the labor intensity, and the down in the down bag often needs to be manually shaken to pour out the remaining down. The manual process of lifting the bag onto the machine, cutting the bag with a knife and shaking the bag increases the labor intensity, and the work efficiency needs to be improved. Down flies everywhere and the working environment needs to be improved. Utility Model Content
[0004] In order to solve the technical problems existing in the background technology, the utility model provides a pile applying machine.
[0005] The utility model provides a down coating machine, comprising a cabinet, a bag-cutting mechanism provided in the cabinet, and the bag-cutting mechanism is used to cut open a down bag, a moving mechanism provided in the cabinet, and the moving mechanism is used to drive the down bag after being cut to move back and forth to release the down, a shaking piece provided in the cabinet, and the shaking piece is used to push the down bag after being cut back and forth, and a stirring mechanism provided in the cabinet, and the stirring mechanism is used to stir the down.
[0006] The cam is provided with two guide wheels, and the guide wheels are provided with a plurality of guide wheels, and the guide wheels are connected with each other with a plurality of guide wheels respectively.
[0007] Preferably, the pushing member is a pneumatic push rod.
[0008] Preferably, the support member is a U-shaped frame.
[0009] Preferably, the moving mechanism includes a fixed plate, one side of the fixed plate is provided with two guide rods, both ends of the guide rods are installed with fixed blocks, the fixed blocks are installed on the fixed plate, one side of the fixed plate is provided with a moving plate, the moving plate slides on the two guide rods, two strip grooves are provided on the fixed plate, a lifting rope is slidably connected in the strip groove, one end of the lifting rope is installed on the moving plate, the other end of the lifting rope extends to the outside of the strip groove, the other end of the lifting rope is installed with a hook, a second motor is installed on the moving plate, a second gear is installed on one end of the output shaft of the second motor, a second rack is installed on one side of the fixed plate, and the second rack is meshed with the second gear.
[0010] Preferably, the shaking member comprises a pneumatic cylinder, which is mounted on a cabinet, and one end of an output shaft of the pneumatic cylinder extends to the interior of the cabinet, and a push block is mounted on one end of the output shaft of the pneumatic cylinder.
[0011] Preferably, the cross section of the push block is set to be circular.
[0012] Preferably, the stirring mechanism includes a V-shaped bottom plate, and a partition plate is installed on one side of the V-shaped bottom plate, a stirring chamber is formed between the partition plate, the V-shaped bottom plate and the inner wall of the cabinet, a third motor is installed on the partition plate, and a stirring member is installed on one end of the output shaft of the third motor, and the end of the stirring member away from the output shaft of the third motor is rotatably connected to the inner wall of the cabinet.
[0013] Preferably, a first barcode scanner is installed on the cabinet, and a second barcode scanner is installed in the cabinet.
[0014] Preferably, a sealed door is installed on the cabinet, a plurality of air inlets are opened on the cabinet, an observation window is installed on the cabinet, and a discharge valve is installed on the cabinet.
[0015] In the utility model, the proposed pile-coating machine has the following beneficial technical effects:
[0016] The down bag is automatically cut by the bag-cutting mechanism, the moving mechanism drives the cut down bag to move back and forth to release the down, the shaking piece pushes the cut down bag back and forth to make the down bag shake, so as to shake out the down in the down bag and reduce the residual amount of down in the down bag. The stirring mechanism is used to stir the down to make the down mixed evenly. Manual work only requires placing the down bag on the bag-cutting mechanism and then hooking up the down bag with a hook. There is no need for manual knives to cut and shake the bag, which reduces labor intensity and improves work efficiency. Moreover, the process is carried out in the cabinet, so there will be no problem of down flying everywhere and affecting the working environment.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the front view of the structure of the utility model;
[0019] Figure 2 It is a rear view of the structure of the utility model;
[0020] Figure 3 It is a schematic diagram of the bag rowing mechanism, the moving mechanism and the stirring mechanism of the utility model;
[0021] Figure 4 It is a top view schematic diagram of the bag rowing mechanism and the stirring mechanism of the utility model;
[0022] Figure 5 It is a bottom view structural diagram of the bag rowing mechanism of the utility model;
[0023] Figure 6 It is a side view structural diagram of the bag rowing mechanism of the utility model;
[0024] Figure 7 It is a bottom view schematic diagram of the bag rowing mechanism and the stirring mechanism of the utility model;
[0025] Figure 8 It is a structural schematic diagram of the shaking member of the utility model;
[0026] Fig. 9 It is a structural schematic diagram of the mobile mechanism of the utility model.
[0027] In the figure, 1, cabinet; 2, bagging mechanism; 21, loading plate; 22, bagging groove; 23, baffle; 24, slide bar; 25, slider; 26, pusher; 27, cutter; 28, first motor; 29, first gear; 210, first rack; 211, connecting plate; 212, slide plate; 213, slide groove; 214, support member; 3, moving mechanism; 31, fixed plate; 32, guide rod; 33, fixed block; 34, Movable plate; 35. Strip groove; 36. Lifting rope; 37. Lifting hook; 38. Second motor; 39. Second gear; 310. Second rack; 4. Shaking member; 41. Pneumatic cylinder; 42. Push block; 5. Stirring mechanism; 51. V-shaped bottom plate; 52. Partition plate; 53. Third motor; 54. Stirring member; 6. First barcode scanner; 7. Second barcode scanner; 8. Sealing door; 9. Air inlet; 10. Observation window; 11. Discharge valve. DETAILED DESCRIPTION
[0028] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar symbols throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0029] like Figure 1-Figure 9 The down-coating machine shown in the figure comprises a cabinet 1, a bag-slitting mechanism 2 is provided in the cabinet 1, and the bag-slitting mechanism 2 is used to cut open the down bag, a moving mechanism 3 is provided in the cabinet 1, and the moving mechanism 3 is used to drive the down bag after being cut to move back and forth to release the down, a shaking member 4 is provided in the cabinet 1, and the shaking member 4 is used to reciprocate and push the down bag after being cut to make the down bag shake, and a stirring mechanism 5 is provided in the cabinet 1, and the stirring mechanism 5 is used to stir the down to make the down mixed evenly. Automatic bag-slitting and automatic bag-shaking are realized.
[0030] A further improvement of the technical solution is that the bag-sliding mechanism 2 includes a carrying plate 21, and the carrying plate 21 is used to place down bags. A bag-sliding groove 22 is opened on the carrying plate 21. The carrying plate 21 is installed between the left and right sides of the inner wall of the cabinet 1. Two baffles 23 are installed on one side of the carrying plate 21, and two slide bars 24 are installed between the two baffles 23. A slider 25 is provided on one side of the carrying plate 21, and the slider 25 slides on the two slide bars 24. The slider 25 is sleeved on the two slide bars 24, so the slider 25 can move horizontally without rotating. Because if the slider 25 is sleeved on a slide bar 24, it can also rotate while sliding. A pushing member 26 is embedded in the slider 25, and a knife 27 is installed at one end of the output shaft of the pushing member 26. The pushing member 26 is used to drive the knife 27 to rise and fall, and the knife 27 is away from the pushing member 26. One end passes through the bag-scratching groove 22 and extends to the outside of the mounting plate 21. At this time, the blade 27 is in an ascending state. If the pusher 26 drives the blade 27 to descend, the blade 27 will retract into the bag-scratching groove 22. A first motor 28 is installed on the slider 25. A first gear 29 is installed at one end of the output shaft of the first motor 28. The first motor 28 is used to drive the first gear 29 to rotate forward and reversely. A first rack 210 is installed on one side of the mounting plate 21. The first rack 210 is meshed with the first gear 29. Connecting plates 211 are installed on the two baffles 23. A slide plate 212 is installed between the two connecting plates 211. A slide groove 213 is opened on the slide plate 212. A support member 214 is installed on the first motor 28. One side of the support member 214 extends into the slide groove 213. The support member 214 slides along the groove direction of the slide groove 213.
[0031] In an optional embodiment, the pusher 26 is a pneumatic push rod.
[0032] In an optional embodiment, the support member 214 is a U-shaped frame.
[0033] A further improvement of the technical solution is that the moving mechanism 3 includes a fixed plate 31, the fixed plate 31 is mounted on the inner wall of the cabinet 1, one side of the fixed plate 31 is provided with two guide rods 32, both ends of the guide rods 32 are provided with fixed blocks 33, the fixed blocks 33 are installed on the fixed plate 31, one side of the fixed plate 31 is provided with a moving plate 34, the moving plate 34 slides on the two guide rods 32, the moving plate 34 is sleeved on the two guide rods 32, so that the moving plate 34 can move horizontally without rotating, and two strips are provided on the fixed plate 31. The strip groove 35 is provided with a lifting rope 36 which is slidably connected in the strip groove 35. One end of the lifting rope 36 is mounted on the movable plate 34. The other end of the lifting rope 36 extends to the outside of the strip groove 35. The other end of the lifting rope 36 is provided with a lifting hook 37. The movable plate 34 is provided with a second motor 38. One end of the output shaft of the second motor 38 is provided with a second gear 39. A second rack 310 is provided on one side of the fixed plate 31. The second rack 310 is meshed with the second gear 39. The second motor 38 is used to drive the second gear 39 to rotate in the forward and reverse directions.
[0034] A further improvement of the technical solution is that the shaking member 4 includes a pneumatic cylinder 41, which is installed on the cabinet 1, and one end of the output shaft of the pneumatic cylinder 41 extends to the inside of the cabinet 1, and a push block 42 is installed at one end of the output shaft of the pneumatic cylinder 41.
[0035] In an optional embodiment, the cross section of the push block 42 is set to be circular, that is, the push block 42 is a disc.
[0036] A further improvement of the technical solution is that the stirring mechanism 5 includes a V-shaped bottom plate 51, and a partition plate 52 is installed on one side of the V-shaped bottom plate 51, a stirring chamber is formed between the partition plate 52, the V-shaped bottom plate 51 and the inner wall of the cabinet 1, a third motor 53 is installed on the partition plate 52, a stirring member 54 is installed at one end of the output shaft of the third motor 53, and the end of the stirring member 54 away from the output shaft of the third motor 53 is rotatably connected to the inner wall of the cabinet 1.
[0037] In an optional embodiment, the stirring member 54 is a stirring rod in the prior art, which is used to stir and mix the down evenly.
[0038] A further improvement of the technical solution is that a first barcode scanner 6 is installed on the cabinet 1, and a second barcode scanner 7 is installed in the cabinet 1. The first barcode scanner 6 and the second barcode scanner 7 are both barcode scanners in the prior art, which are used to scan the detailed parameters of the product code on the down bag.
[0039] The first barcode scanner 6 and the second barcode scanner 7 are provided to double-authenticate the product code of the down bag to prevent counterfeit and inferior products from entering the machine.
[0040] A further improvement of the technical solution is that a sealed door 8 is installed on the cabinet 1, and the sealed door 8 is an automatic opening and closing door in the prior art, which is controlled by a controller. A plurality of air inlets 9 are provided on the cabinet 1, and an observation window 10 is installed on the cabinet 1. A discharge valve 11 is installed on the cabinet 1, and the discharge valve 11 is connected to the stirring chamber. When in use, the external filling machine is connected to the discharge valve 11 through a pipeline.
[0041] The down bag is automatically cut by the bag-cutting mechanism 2, and the moving mechanism 3 drives the cut down bag to move back and forth to release the down. The shaking member 4 pushes the cut down bag back and forth to make the down bag shake, so as to shake out the down in the down bag and reduce the residual amount of down in the down bag. The stirring mechanism 5 is used to stir the down so that the down is evenly mixed. The down bag only needs to be placed on the bag-cutting mechanism 2 and then the down bag is hooked up with the hook 37. There is no need to cut and shake the bag with a manual tool, which reduces the labor intensity and improves the work efficiency. Moreover, the process is carried out in the cabinet 1, and there will be no problem of down flying everywhere and affecting the working environment.
[0042] During the working process of this embodiment:
[0043] The down bag is manually dragged and placed under the first barcode scanner 6. After the product code of the down bag is successfully scanned and authenticated, the sealed door 8 is opened;
[0044] The down bag is manually placed on the carrying plate 21, the down bag is hooked with the hook 37, the moving mechanism 3 is started to drive the down bag to move to the bottom of the second barcode scanner 7, and the second authentication is performed. After confirmation, the down bag is returned to the carrying plate 21, the sealing door 8 is closed, and the first motor 28 is started by remote control. The rotation of the first motor 28 drives the first gear 29 to rotate on the first rack 210, thereby driving the slider 25 to slide on the slide bar 24, and then driving the pusher 26 and the cutter 27 to slide in the bag cutting groove 22. The pusher 26 slides and drives the cutter 27 to rise, and the cutter 27 pierces the down bag and cuts the bottom of the down bag;
[0045] The moving mechanism 3 is started again. The process is that the second motor 38 is started by remote control. The second motor 38 rotates to drive the second gear 39 to rotate on the second rack 310, thereby driving the moving plate 34 to slide on the guide rod 32, and then driving the hanging rope 36 to slide in the strip groove 35, so that the hook 37 drives the down bag to move. With the forward and reverse movement of the second motor 38, the moving plate 34 moves back and forth horizontally to release the down. At the same time, the shaking member 4 is started. The shaking member 4 reciprocates and pushes the down bag after being cut, so that the down bag shakes, shakes out the down in the down bag, and reduces the residual down in the down bag.
[0046] The released down falls onto the stirring mechanism 5, and the third motor 53 rotates to drive the stirring member 54 to rotate, so that the down is evenly mixed. The external down filling machine is connected to the discharge valve 11 through a pipeline. After stirring for a certain period of time, the discharge valve 11 is opened, and the external down filling machine extracts the evenly mixed down.
[0047] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0048] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0049] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0050] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0051] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0052] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pile machine, characterized in that: It comprises a cabinet (1), wherein a bag-cutting mechanism (2) is provided in the cabinet (1), and the bag-cutting mechanism (2) is used to cut open a down bag; The cabinet (1) is provided with a moving mechanism (3), and the moving mechanism (3) is used to drive the down bag to move back and forth after being cut to release the down; The cabinet (1) is provided with a shaking member (4), and the shaking member (4) is used to reciprocate and push the down bag after being cut; A stirring mechanism (5) is provided in the cabinet (1), and the stirring mechanism (5) is used to stir the down.
2. The pile-coating machine according to claim 1, characterized in that: The bag-scratching mechanism (2) comprises a carrying plate (21), a bag-scratching groove (22) is provided on the carrying plate (21), two baffles (23) are installed on one side of the carrying plate (21), two slide bars (24) are installed between the two baffles (23), a slider (25) is provided on one side of the carrying plate (21), the slider (25) slides on the two slide bars (24), a pushing member (26) is embedded in the slider (25), and a knife (27) is installed at one end of the output shaft of the pushing member (26), the pushing member (26) is used to drive the knife (27) to rise and fall, and the end of the knife (27) away from the pushing member (26) passes through the bag-scratching groove (22) and extends to the outside of the carrying plate (21), A first motor (28) is installed on the slider (25), a first gear (29) is installed on one end of the output shaft of the first motor (28), a first rack (210) is installed on one side of the mounting plate (21), the first rack (210) is meshed with the first gear (29), a connecting plate (211) is installed on both of the two baffles (23), a slide plate (212) is installed between the two connecting plates (211), a slide groove (213) is opened on the slide plate (212), a support member (214) is installed on the first motor (28), one side of the support member (214) extends into the slide groove (213), and the support member (214) slides along the groove direction of the slide groove (213).
3. The pile coating machine according to claim 2, characterized in that: The pushing member (26) is a pneumatic push rod.
4. The pile coating machine according to claim 2, characterized in that: The support member (214) is a U-shaped frame.
5. The pile coating machine according to claim 1, characterized in that: The moving mechanism (3) comprises a fixed plate (31), one side of the fixed plate (31) is provided with two guide rods (32), both ends of the guide rods (32) are provided with fixed blocks (33), the fixed blocks (33) are installed on the fixed plate (31), one side of the fixed plate (31) is provided with a moving plate (34), the moving plate (34) slides on the two guide rods (32), the fixed plate (31) is provided with two strip grooves (35), and a suspension rope (34) is slidably connected in the strip grooves (35). 6), one end of the lifting rope (36) is mounted on the movable plate (34), the other end of the lifting rope (36) extends to the outside of the strip groove (35), the other end of the lifting rope (36) is mounted with a hook (37), a second motor (38) is mounted on the movable plate (34), a second gear (39) is mounted on one end of the output shaft of the second motor (38), a second rack (310) is mounted on one side of the fixed plate (31), and the second rack (310) is meshed with the second gear (39).
6. The pile coating machine according to claim 1, characterized in that: The shaking member (4) comprises a pneumatic cylinder (41), the pneumatic cylinder (41) is mounted on the cabinet (1), and one end of the output shaft of the pneumatic cylinder (41) extends to the interior of the cabinet (1), and a push block (42) is mounted on one end of the output shaft of the pneumatic cylinder (41).
7. The pile coating machine according to claim 6, characterized in that: The cross section of the push block (42) is arranged to be circular.
8. The pile coating machine according to claim 1, characterized in that: The stirring mechanism (5) comprises a V-shaped bottom plate (51), and a partition plate (52) is installed on one side of the V-shaped bottom plate (51); a stirring chamber is formed between the partition plate (52), the V-shaped bottom plate (51) and the inner wall of the cabinet (1); a third motor (53) is installed on the partition plate (52); a stirring member (54) is installed at one end of the output shaft of the third motor (53); and an end of the stirring member (54) away from the output shaft of the third motor (53) is rotatably connected to the inner wall of the cabinet (1).
9. The pile coating machine according to claim 1, characterized in that: A first code scanner (6) is installed on the cabinet (1), and a second code scanner (7) is installed inside the cabinet (1).
10. The pile coating machine according to claim 1, characterized in that: The cabinet (1) is provided with a sealed door (8), the cabinet (1) is provided with a plurality of air inlets (9), the cabinet (1) is provided with an observation window (10), and the cabinet (1) is provided with a discharge valve (11).
