Fixture for achieving gapless unstacking and stacking of turnover box with cover
By combining the technology of 3D cameras, sensors and cylinders, a fixture that is suitable for the turnover box at different heights is designed, which solves the problem of insufficient compatibility of traditional fixtures and achieves accurate clamping and efficient code removal of the turnover box.
Patent Information
- Application Number
- CN202421037231.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-14
AI Technical Summary
Traditional fixtures are difficult to compatible with turnover boxes of different heights, resulting in insufficient compatibility and adaptability, which can easily cause damage to turnover boxes.
A clamp with a lid turnover box is designed to realize the unblocked and palletized clamping. It adopts a combination of 3D camera, sensor and cylinder. Position recognition is performed through 3D cameras, sensors and detectors are accurately detected and positioned, and the cylinder adjusts the clamping force. , the collet is retractable, and the inner side positioning assembly is adjusted to suit different sizes and heights.
Accurate and stable clamping of the cover plate turnover boxes of different heights is achieved, ensuring efficient disassembly and palletizing, improving the adaptability and compatibility of the fixtures, and reducing damage to the turnover boxes or products.
Smart Images
Figure CN222181118U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging turnover boxes with covers, and more specifically to a clamp for realizing gapless disassembly and stacking of turnover boxes with covers. Background Art
[0002] As a widely used logistics container, turnover boxes have become an indispensable part of many companies' logistics systems due to their advantages such as recyclability, ease of handling and storage. However, with the diversification and personalization of production needs, the design of turnover boxes has also tended to be diversified, among which the cover design of different heights is a typical example. This design can meet the storage needs of different products, but it also brings new challenges to automated handling and palletizing.
[0003] Traditional clamps are often only suitable for turnover boxes of specific sizes and shapes. When faced with turnover boxes with covers of different heights, their compatibility and adaptability are insufficient; clamps with poor compatibility can easily cause damage to the turnover boxes.
[0004] To this end, the present application proposes a clamp for realizing gapless disassembly and stacking of turnover boxes with covers, so as to solve the above-mentioned problems. Utility Model Content
[0005] In order to solve the above problems, the present application provides a clamp for realizing gapless disassembly and stacking of turnover boxes with covers.
[0006] The present application provides a fixture for realizing gapless disassembly and stacking of turnover boxes with covers, which adopts the following technical solution:
[0007] A fixture for realizing gapless palletizing of a turnover box with a cover, comprising:
[0008] A tooling plate, wherein a 3D camera is provided on a side surface of the tooling plate extending outward;
[0009] A clamping assembly is arranged at a right angle on the tooling plate, and the clamping assembly is electrically connected to the 3D camera; the clamping assemblies are respectively a short side clamping assembly and a long side clamping assembly, the short side clamping assembly is used to clamp the short side of the turnover box, and the long side clamping assembly is used to clamp the long side of the turnover box;
[0010] An inner side positioning component is movably arranged at a right angle on the tooling plate.
[0011] Furthermore, a first sensor is arranged at the bottom of the tooling plate, and the first sensor includes a first connecting member, on which the first sensor and a slidably arranged detection member are fixedly arranged, and the detection member is arranged on the first connecting member in a vertical sliding direction, and the sensing range of the first sensor is located within the active range of the detection member, and in an initial state, the detection member is located directly below the sensing range of the first sensor.
[0012] Through the above technical solution, the clamp can adapt to turnover boxes of different heights, and through the cooperation of sensors and detection parts, it can achieve accurate detection and positioning of the bottom of the turnover box, thereby improving the accuracy and reliability of clamping.
[0013] Furthermore, the clamping assembly includes a first cylinder horizontally arranged on the top of the tooling plate, the piston of the first cylinder is fixedly connected to a clamping plate, the clamping plate is perpendicular to the piston of the first cylinder, and the main body of the clamping plate is located below the tooling plate.
[0014] Through the above technical solution, the clamping force of the clamp can be adjusted by the first cylinder to adapt to turnover boxes of different weight levels, ensuring stability and safety during the clamping process.
[0015] Furthermore, the clamp includes a clamp and a second connecting member, the second connecting member is provided with a second cylinder with a piston facing downward, and the clamp is fixedly connected to the piston of the second cylinder.
[0016] Through the above technical solution, the clamping action of the clamp can be more precise and flexible. The setting of the second cylinder allows the clamp to be extended and retracted as needed to adapt to turnover box covers of different heights, thereby enhancing the adaptability and compatibility of the clamp.
[0017] Furthermore, the clamp is provided with a second sensor, and the sensing ranges of all the second sensors intersect at right angles.
[0018] Through the above technical solution, the clamp can monitor the position and status of the turnover box in real time during the clamping process, ensure the accuracy of the clamping process and the stability of the turnover box, and reduce damage to the turnover box or product caused by improper clamping.
[0019] Furthermore, a third cylinder is provided at the bottom of the tooling plate, a third connecting piece is provided at the bottom of the tooling plate, the inner side edge positioning assembly is slidably connected to the third connecting piece, and the piston of the third cylinder is fixedly connected to the inner side edge positioning assembly.
[0020] Through the above technical solution, the inner side positioning component of the clamp can be adjusted according to the actual size of the turnover box, ensuring that the clamp can fit tightly to the inner side of the turnover box, thereby improving the clamping stability and positioning accuracy.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] (1) The clamp of the present application can accurately and stably clamp turnover boxes with covers of different heights. At the same time, through the cooperation of 3D cameras and sensors, it can realize accurate identification and positioning of the position of the turnover boxes, ensuring efficient gapless depalletizing and stacking. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of this application Figure 1 ;
[0024] Figure 2 This is a schematic diagram of the structure of this application Figure 2 ;
[0025] Figure 3 This is a schematic diagram of the structure of this application Figure 3 ;
[0026] Figure 4 This is a schematic diagram of the working status of this application.
[0027] Explanation of the numbers in the figure: 1. tooling plate; 2. 3D camera; 3. short side clamping assembly; 4. long side clamping assembly; 5. inner side positioning assembly; 6. first sensor; 7. first connecting piece; 8. detection piece; 9. first cylinder; 10. chuck; 11. second connecting piece; 12. second cylinder; 13. third cylinder; 14. third connecting piece; 15. second sensor. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present application in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0029] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0030] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] Example:
[0032] The following is combined with Figure 1 -4 Provide further details on this application.
[0033] The embodiment of the present application discloses a fixture for realizing gapless disassembly and stacking of turnover boxes with covers, comprising:
[0034] A tooling plate 1, a 3D camera 2 is provided on the side of the tooling plate 1 extending outward;
[0035] A clamping assembly is arranged at a right angle on the tooling plate 1, and the clamping assembly is electrically connected to the 3D camera 2; the clamping assemblies are respectively a short side clamping assembly 3 and a long side clamping assembly 4, the short side clamping assembly 3 is used to clamp the short side of the turnover box, and the long side clamping assembly 4 is used to clamp the long side of the turnover box;
[0036] An inner side positioning assembly 5 is movably arranged at a right angle on the tooling plate 1 .
[0037] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A first sensor 6 is arranged at the bottom of the tooling plate 1, and the first sensor 6 includes a first connecting member 7. The first sensor 6 and a slidably arranged detection member 8 are fixedly arranged on the first connecting member 7. The detection member 8 is arranged on the first connecting member 7 in a vertical sliding direction. The sensing range of the first sensor 6 is located within the active range of the detection member 8. In the initial state, the detection member 8 is located directly below the sensing range of the first sensor 6; the clamp can adapt to turnover boxes of different heights, and through the cooperation of the sensor and the detection member 8, accurate detection and positioning of the bottom of the turnover box can be achieved, thereby improving the accuracy and reliability of clamping.
[0038] See also Figure 1 , Figure 2 , Figure 3 and Figure 4The clamping assembly includes a first cylinder 9 horizontally arranged on the top of the tooling plate 1, the piston of the first cylinder 9 is fixedly connected with a clamping plate, the clamping plate is perpendicular to the piston of the first cylinder 9, and the main body of the clamping plate is located below the tooling plate 1; the clamping force of the clamp can be adjusted by the first cylinder 9 to adapt to turnover boxes of different weight levels to ensure stability and safety during the clamping process.
[0039] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The clamp includes a clamp 10 and a second connecting member 11. The second connecting member 11 is provided with a second cylinder 12 with a piston pointing downward. The clamp 10 is fixedly connected to the piston of the second cylinder 12. The clamping action of the clamp can be more precise and flexible. The setting of the second cylinder 12 enables the clamp 10 to be retracted and extended as needed to adapt to turnover box covers of different heights, thereby enhancing the adaptability and compatibility of the clamp.
[0040] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A second sensor 15 is provided on the clamp 10, and the sensing ranges of all the second sensors 15 intersect at right angles; the clamp can monitor the position and state of the turnover box in real time during the clamping process, ensure the accuracy of the clamping process and the stability of the turnover box, and reduce damage to the turnover box or product caused by improper clamping.
[0041] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 A third cylinder 13 is provided at the bottom of the tooling plate 1, a third connecting piece 14 is provided at the bottom of the tooling plate 1, the inner side edge positioning assembly 5 is slidably connected to the third connecting piece 14, and the piston of the third cylinder 13 is fixedly connected to the inner side edge positioning assembly 5; the inner side edge positioning assembly 5 of the clamp can be adjusted according to the actual size of the turnover box to ensure that the clamp can fit closely to the inner side of the turnover box, thereby improving the stability of clamping and the accuracy of positioning.
[0042] The implementation principle of the fixture for realizing gapless palletizing of a turnover box with a cover in the present application is as follows:
[0043] Start the fixture system and perform a self-check to ensure that all components such as sensors, cylinders, and 3D camera 2 are functioning properly; 3D camera 2 performs an environmental scan to identify the stacking location and type of the turnover boxes.
[0044] The detection member 8 presses against the turnover box and slides upward, and then the first sensor 6 senses the displacement of the detection member 8 to determine whether the turnover box is in place.
[0045] The short side clamping assembly 3 and the long side clamping assembly 4 approach and clamp the short side and the long side of the turnover box, the inner side edge positioning assembly 5 presses against the inner side of the turnover box, and then the piston of the third cylinder 13 moves upward to drive the clamped turnover box to move upward.
[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fixture for realizing gapless palletizing of turnover boxes with covers. It is characterized in that include: A tooling plate (1), wherein a 3D camera (2) is provided on a side surface of the tooling plate (1) extending outward; A clamping assembly is arranged at a right angle on the tooling plate (1), and the clamping assembly is electrically connected to the 3D camera (2); the clamping assemblies are respectively a short side clamping assembly (3) and a long side clamping assembly (4), the short side clamping assembly (3) is used to clamp the short side of the turnover box, and the long side clamping assembly (4) is used to clamp the long side of the turnover box; An inner side edge positioning component (5) is movably arranged at a right angle on the tooling plate (1).
2. A fixture for realizing gapless stacking of a turnover box with a cover according to claim 1, Features: A first sensor (6) is arranged at the bottom of the tooling plate (1), and the first sensor (6) comprises a first connecting member (7), on which the first sensor (6) and a slidably arranged detection member (8) are fixedly arranged, and the detection member (8) is arranged on the first connecting member (7) in a vertical sliding direction, and the sensing range of the first sensor (6) is located within the movable range of the detection member (8), and in an initial state, the detection member (8) is located directly below the sensing range of the first sensor (6).
3. A fixture for realizing gapless stacking and unstacking of a turnover box with a cover according to claim 1, Features: The clamping assembly comprises a first cylinder (9) horizontally arranged on the top of the tooling plate (1); the piston of the first cylinder (9) is fixedly connected to a clamping plate, the clamping plate is perpendicular to the piston of the first cylinder (9), and the main body of the clamping plate is located below the tooling plate (1).
4. A fixture for realizing gapless stacking of a turnover box with a cover according to claim 3, Features: The clamping plate comprises a clamping head (10) and a second connecting member (11); the second connecting member (11) is provided with a second cylinder (12) with a piston facing downward; the clamping head (10) is fixedly connected to the piston of the second cylinder (12).
5. A fixture for realizing gapless stacking and unstacking of a turnover box with a cover according to claim 4, Features: The clamp (10) is provided with a second sensor (15), and the sensing ranges of all the second sensors (15) intersect at right angles.
6. A fixture for realizing gapless stacking of turnover boxes with covers according to claim 1, Features: A third cylinder (13) is provided at the bottom of the tooling plate (1), a third connecting piece (14) is provided at the bottom of the tooling plate (1), the inner side edge positioning assembly (5) is slidably connected to the third connecting piece (14), and the piston of the third cylinder (13) is fixedly connected to the inner side edge positioning assembly (5).