Feeding shaft on-line synchronous adjusting mechanism

By integrating photoelectric sensors and cleaning mechanisms on the feed shaft, real-time motion monitoring and surface cleaning of the feed shaft are realized, which solves the problem of distance error during the feed shaft running, and improves processing accuracy and stability.

CN222181225UActive Publication Date: 2024-12-17SUZHOU INDAL PARK JIUTAI PRECISION ELECTRONICS
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Patent Information

Application Number
CN202420866677.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-17
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

The existing feed shaft cannot monitor the motion state in real time when it is running, resulting in surface dirt accumulation, which in turn leads to distance errors with the material and affects processing accuracy.

Method used

An online synchronous adjustment mechanism including a photoelectric sensor, a transmission mechanism and a cleaning mechanism is designed. The movement status of the feed shaft is monitored in real time through the photoelectric sensor, the angle is adjusted using electric push rods and slide rods, and the surface of the feed shaft is cleaned through a scraper to ensure the feeding. The distance between the shaft and the material is accurate.

Benefits of technology

Real-time angle adjustment and surface cleaning of the feed shaft are realized, distance errors caused by dirt are avoided, precise coordination between the feed shaft and the material is ensured, and processing accuracy and stability are improved.

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Abstract

The utility model provides a feeding shaft on-line synchronous adjusting mechanism which comprises an outer frame mechanism, a measuring mechanism, a transmission mechanism, a cleaning mechanism, a feeding shaft body, a controller and a photoelectric sensor, and the transmission mechanism comprises a machine shell, an electric push rod, a limiting sliding groove, a sliding rod, a connecting frame, a connecting plate, a reset spring and a transmission shaft. The interior of the machine shell is fixedly connected to one end of an electric push rod, the output end of the electric push rod is rotationally connected to one end of a connecting frame, when the feeding shaft rotates by one circle, the photoelectric sensor can monitor the motion state of the feeding shaft in real time, and when the feeding shaft deviates, the photoelectric sensor transmits a signal to the controller; and the controller controls the electric push rod to do folding and unfolding movement, pulls the connecting frame to enable the connecting plate to slide in the limiting sliding groove along the sliding rod, enables the angle of the top frame to be adjusted along the center shaft, pulls the feeding shaft body to adjust the distance between the feeding shaft body and the materials, and facilitates online synchronous adjustment of the feeding shaft body.
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Description

Technical Field

[0001] The utility model relates to a feeding shaft, in particular to an online synchronous adjustment mechanism for the feeding shaft, and belongs to the technical field of product die-cutting and feeding. Background Art

[0002] In the die-cutting industry, the bending shaft is installed on both sides of the die-cutting station frame to guide or press the raw material belt, finished product belt or waste belt entering and leaving the die-cutting station. There are strict requirements for product warping during the die-cutting process. It is necessary to adjust the feeding angle of the bending shaft and the belt to change the material feeding position, so as to complete the guiding or pressing of the belt.

[0003] A known auxiliary bending shaft device for adjusting the angle (Announcement No.: CN115648326A) is described as "an auxiliary bending shaft device for adjusting the angle, comprising a bending shaft assembly, which comprises a feeding bending shaft, two side frames, and a fixed shaft, one end of the two side frames is connected by the fixed shaft, the two side ends of the fixed shaft are convex, and are used to be pivotally connected to the corresponding production line frame, and the other end brackets of the two side frames are fixedly connected to the feeding bending shaft; a supporting base, which comprises an upper plate frame and a lower plate, and the front and rear ends of the upper plate frame are respectively provided with lower convex connecting plates, and the lower convex connecting plates are respectively fixedly connected to the lower plate to form an adjustment installation cavity ; and an angle adjustment component, which includes a transmission frame, two adjustment columns, and a driving body. The transmission frame includes a connecting cross plate and triangular oblique blocks on both sides. Corresponding triangular oblique blocks are arranged on both sides of the length direction of the connecting cross plate. The lower end of the adjusting column is supported on the upper surface of the lower plate or the corresponding position of the inclined surface of the triangular oblique block. When it is found that the height of the feeding bending shaft needs to be adjusted at a small angle, the driving body is driven to drive the triangular oblique block to move toward the adjusting column, so that the lower end of the adjusting column is displaced relative to the inclined surface, thereby adjusting the height of the feeding bending shaft; the height position of the feeding bending shaft can be adjusted without stopping the machine, thereby ensuring the continuous production of the production line.

[0004] The existing feeding shaft cannot monitor its motion state during operation and cannot clean the dirt on the surface of the feeding shaft in time, resulting in an error in the distance between the feeding shaft and the material. Therefore, an online synchronous adjustment mechanism for the feeding shaft is proposed. Utility Model Content

[0005] In view of this, the utility model provides an online synchronous adjustment mechanism for a feeding shaft to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the embodiment of the utility model is implemented as follows: an online synchronous adjustment mechanism for a feed shaft, comprising an outer frame mechanism, a measuring mechanism, a transmission mechanism, a cleaning mechanism, a feed shaft body, a controller and a photoelectric sensor, the transmission mechanism comprising a housing, an electric push rod, a limit slide groove, a slide rod, a connecting frame, a connecting plate, a reset spring and a transmission shaft, the interior of the housing is fixedly connected to one end of the electric push rod, the output end of the electric push rod is rotatably connected to one end of the connecting frame, one end of the connecting frame is rotatably connected to the bottom end of the connecting plate, and the bottom end of the connecting plate is rotatably connected to the outer wall of the slide rod near the top end of the connecting frame;

[0007] The cleaning mechanism includes a limit shell, a spring telescopic rod, a cleaning arc plate and a scraper. The interior of the limit shell is fixedly connected to one end of the spring telescopic rod, the output end of the spring telescopic rod is fixedly connected to the left end of the cleaning arc plate, the right side of the cleaning arc plate is fixedly connected to the scraper, and the outer wall of the scraper is tightly fitted with the feed shaft body.

[0008] Further preferably, the external frame mechanism includes a base, a support plate, a positioning plate, a central axis and a top frame, the top right side of the base is fixedly connected to two symmetrical support plates, the top right side of the base is fixedly connected to the left side of the positioning plate close to the left side of the support plate, and the top of the positioning plate and the top of the support plate are respectively rotatably connected to the two ends of the central axis.

[0009] Further preferably, the interior of the top frame is rotatably connected to a central axis, and the left end of the top frame is rotatably connected to a feed shaft body.

[0010] Further preferably, a transmission shaft is rotatably connected to the middle portion of the top frame, a limited space shell is fixedly connected to the left end of the top frame, and a photoelectric sensor is fixedly connected to the top end of the top frame.

[0011] Further preferably, the top end of the return spring is fixedly connected to the inner side wall of the top frame, and the bottom end of the return spring is fixedly connected to the inner side wall of the positioning plate.

[0012] Further preferably, a controller is fixedly connected to the top of the base, and an output end of the controller is electrically connected to an electric push rod and a photoelectric sensor.

[0013] Further preferably, the measuring mechanism comprises a pointer and an arc-shaped measuring ruler, the outer wall of the arc-shaped measuring ruler is fixedly connected to the outer wall of the base, the outer wall of the pointer is fixedly connected to the outer wall of the top frame, and the outer wall of the pointer is slidably connected to the arc-shaped measuring ruler.

[0014] Further preferably, both ends of the slide rod are respectively slidably connected to the limiting slide grooves, the top end of the connecting plate is rotatably connected to the transmission shaft, and the outer wall of the housing is provided with a limiting slide groove.

[0015] The utility model embodiment adopts the above technical solution, which has the following advantages:

[0016] 1. The photoelectric sensor will monitor the motion state of the feeding shaft in real time. When the feeding shaft deviates, it will control the electric push rod to retract and extend, and pull the connecting frame to make the connecting plate slide along the slide bar inside the limit slide slot, so that the top frame can adjust the angle along the central axis, and pull the feeding shaft body to adjust the distance between it and the material, so as to facilitate the online synchronous adjustment of the feeding shaft;

[0017] Second, the scraper is used to make close contact with the feed shaft body. When the feed shaft body rotates, the scraper cleans the surface of the feed shaft body to prevent the feed shaft body from absorbing dirt and causing an error in the distance between the feed shaft and the material.

[0018] The above summary is for the purpose of description only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the utility model will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 This is the overall structure diagram of the utility model;

[0021] Figure 2 This is the overall internal cross-sectional structure diagram of the utility model;

[0022] Figure 3 This is a schematic diagram of the transmission mechanism of the utility model;

[0023] Figure 4 It is a schematic diagram of the cleaning mechanism of the utility model.

[0024] Figure numerals: 1. external frame mechanism; 101. base; 102. support plate; 103. positioning plate; 104. center axis; 105. top frame; 2. measuring mechanism; 201. pointer; 202. arc measuring ruler; 3. transmission mechanism; 301. housing; 302. electric push rod; 303. limiting slide groove; 304. slide rod; 305. connecting frame; 306. connecting plate; 307. reset spring; 308. transmission shaft; 4. cleaning mechanism; 401. limiting housing; 402. spring telescopic rod; 403. cleaning arc plate; 404. scraper; 5. feeding shaft body; 6. controller; 7. photoelectric sensor. DETAILED DESCRIPTION

[0025] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0026] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings.

[0027] Example

[0028] like Figure 1-Figure 4 As shown, the embodiment of the utility model provides an online synchronous adjustment mechanism for a feed shaft, including an outer frame mechanism 1, a measuring mechanism 2, a transmission mechanism 3, a cleaning mechanism 4, a feed shaft body 5, a controller 6 and a photoelectric sensor 7. The transmission mechanism 3 includes a housing 301, an electric push rod 302, a limiting slide groove 303, a slide rod 304, a connecting frame 305, a connecting plate 306, a reset spring 307 and a transmission shaft 308. The interior of the housing 301 is fixedly connected to one end of the electric push rod 302. The electric push rod 30 The output end of 2 is rotatably connected to one end of the connecting frame 305, and one end of the connecting frame 305 is rotatably connected to the bottom end of the connecting plate 306. The bottom end of the connecting plate 306 is rotatably connected to the outer wall of the slide bar 304 near the top of the connecting frame 305. The electric push rod 302 performs a retracting and extending movement, and pulls the connecting frame 305 to make the connecting plate 306 slide along the slide bar 304 inside the limiting slide groove 303, so that the top frame 105 is adjusted along the central axis 104. The feeding shaft body 5 is pulled to adjust the distance between it and the material;

[0029] The cleaning mechanism 4 includes a limiting shell 401, a spring telescopic rod 402, a cleaning arc plate 403 and a scraper 404. The interior of the limiting shell 401 is fixedly connected to one end of the spring telescopic rod 402, the output end of the spring telescopic rod 402 is fixedly connected to the left end of the cleaning arc plate 403, and the right side of the cleaning arc plate 403 is fixedly connected with the scraper 404. The outer wall of the scraper 404 is tightly fitted with the feeding shaft body 5. By arranging the cleaning mechanism 4 at the right end of the feeding shaft body 5, the scraper 404 is in close contact with the feeding shaft body 5. When the feeding shaft body 5 rotates, the scraper cleans the surface of the feeding shaft body 5, and the spring telescopic rod 402 adjusts the distance between the scraper and the feeding shaft body 5 to ensure that the scraper and the feeding shaft body 5 are tightly fitted.

[0030] In one embodiment, specifically, the external frame mechanism 1 includes a base 101, a support plate 102, a positioning plate 103, a central axis 104 and a top frame 105. The top right side of the base 101 is fixedly connected to two symmetrical support plates 102. The top right side of the base 101 is fixedly connected to the left side of the positioning plate 103 near the left side of the support plate 102. The top of the positioning plate 103 and the top of the support plate 102 are rotatably connected to the two ends of the central axis 104 respectively, which can support the central axis 104 and provide rotational support for the top frame 105.

[0031] In one embodiment, specifically, the interior of the top frame 105 is rotatably connected to the central shaft 104 , and the left end of the top frame 105 is rotatably connected to the feed shaft body 5 .

[0032] In one embodiment, specifically, the middle part of the top frame 105 is rotatably connected to the transmission shaft 308, the left end of the top frame 105 is fixedly connected to the limiting shell 401, and the top end of the top frame 105 is fixedly connected to the photoelectric sensor 7, which will monitor the movement state of the feeding shaft body 5 in real time.

[0033] In one embodiment, specifically, the top end of the reset spring 307 is fixedly connected to the inner wall of the top frame 105, and the bottom end of the reset spring 307 is fixedly connected to the inner wall of the positioning plate 103. When the reset spring 307 is arranged between the top frame 105 and the positioning plate 103, when the electric push rod 302 pushes the feed shaft body 5 to move and reset, the reset spring 307 can assist the feed shaft body 5 to quickly return to the power-on position.

[0034] In one embodiment, specifically, the top of the base 101 is fixedly connected to a controller 6, and the output end of the controller 6 is electrically connected to an electric push rod 302 and a photoelectric sensor 7. When the feeding shaft rotates one circle, the photoelectric sensor 7 will monitor the movement state of the feeding shaft in real time. When the feeding shaft deviates, the photoelectric sensor 7 transmits a signal to the controller 6, and the controller 6 controls the electric push rod 302 to retract and extend.

[0035] In one embodiment, specifically, the measuring mechanism 2 includes a pointer 201 and an arc measuring ruler 202, the outer wall of the arc measuring ruler 202 is fixedly connected to the outer wall of the base 101, the outer wall of the pointer 201 is fixedly connected to the outer wall of the top frame 105, and the outer wall of the pointer 201 is slidably connected to the arc measuring ruler 202. When the top frame 105 drives the feeding shaft body 5 to adjust, the adjustment angle can be measured according to the distance between the pointer 201 fixed on the top frame 105 and the arc measuring ruler 202.

[0036] In one embodiment, specifically, the two ends of the sliding rod 304 are respectively slidably connected to the limiting sliding groove 303, the top end of the connecting plate 306 is rotatably connected to the transmission shaft 308, the outer wall of the casing 301 is provided with a limiting sliding groove 303, the electric push rod 302 performs a retracting and extending movement, and pulls the connecting frame 305 to make the connecting plate 306 slide along the sliding rod 304 inside the limiting sliding groove 303, so that the top frame 105 can adjust the angle along the central axis 104.

[0037] When the utility model is working: when the feeding shaft rotates one circle, the photoelectric sensor 7 will monitor the movement state of the feeding shaft in real time. When the feeding shaft deviates, the photoelectric sensor 7 sends a signal to the controller 6, and the controller 6 controls the electric push rod 302 to retract and extend, and pulls the connecting frame 305 to make the connecting plate 306 slide along the slide rod 304 in the limiting slide groove 303, so that the top frame 105 can adjust the angle along the central axis 104, and pulls the feeding shaft body 5 to adjust the distance with the material. By arranging a cleaning mechanism 4 at the right end of the feeding shaft body 5, the scraper 404 is used to make close contact with the feeding shaft body 5. When the feed shaft body 5 rotates, the scraper cleans the surface of the feed shaft body 5, and the spring telescopic rod 402 adjusts the distance between the scraper and the feed shaft body 5 to ensure that the scraper and the feed shaft body 5 are in close fit. When the top frame 105 drives the feed shaft body 5 to adjust, the adjustment angle can be measured according to the distance between the pointer 201 fixed on the top frame 105 and the arc measuring ruler 202. When a reset spring 307 is provided between the top frame 105 and the positioning plate 103, the reset spring 307 can assist the feed shaft body 5 to quickly return to the power-on position when the electric push rod 302 pushes the feed shaft body 5 to move and reset.

[0038] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.

Claims

1. A feeding shaft online synchronous adjustment mechanism, comprising an outer frame mechanism (1), a measuring mechanism (2), a transmission mechanism (3), a cleaning mechanism (4), a feeding shaft body (5), a controller (6) and a photoelectric sensor (7), characterized in that: The transmission mechanism (3) comprises a housing (301), an electric push rod (302), a limiting slide groove (303), a slide rod (304), a connecting frame (305), a connecting plate (306), a return spring (307) and a transmission shaft (308); the interior of the housing (301) is fixedly connected to one end of the electric push rod (302); the output end of the electric push rod (302) is rotatably connected to one end of the connecting frame (305); one end of the connecting frame (305) is rotatably connected to the bottom end of the connecting plate (306); the bottom end of the connecting plate (306) is rotatably connected to the outer wall of the slide rod (304) near the top end of the connecting frame (305); The cleaning mechanism (4) comprises a limiting shell (401), a spring telescopic rod (402), a cleaning arc plate (403) and a scraper (404); the interior of the limiting shell (401) is fixedly connected to one end of the spring telescopic rod (402); the output end of the spring telescopic rod (402) is fixedly connected to the left end of the cleaning arc plate (403); the right side surface of the cleaning arc plate (403) is fixedly connected to the scraper (404); and the outer wall of the scraper (404) is tightly fitted to the feeding shaft body (5).

2. The online synchronous adjustment mechanism for a feeding shaft according to claim 1, characterized in that: The external frame mechanism (1) comprises a base (101), a support plate (102), a positioning plate (103), a central axis (104) and a top frame (105); the top right side of the base (101) is fixedly connected to two symmetrical support plates (102); the top right side of the base (101) is fixedly connected to the left side of the positioning plate (103) near the left side of the support plate (102); the top of the positioning plate (103) and the top of the support plate (102) are rotatably connected to the two ends of the central axis (104) respectively.

3. The online synchronous adjustment mechanism for a feeding shaft according to claim 2, characterized in that: The interior of the top frame (105) is rotatably connected to a central shaft (104), and the left end of the top frame (105) is rotatably connected to a feed shaft body (5).

4. The online synchronous adjustment mechanism for a feeding shaft according to claim 2, characterized in that: The middle part of the top frame (105) is rotatably connected to a transmission shaft (308), the left end of the top frame (105) is fixedly connected to a limit housing (401), and the top end of the top frame (105) is fixedly connected to a photoelectric sensor (7).

5. The online synchronous adjustment mechanism for a feeding shaft according to claim 1, characterized in that: The top end of the return spring (307) is fixedly connected to the inner wall of the top frame (105), and the bottom end of the return spring (307) is fixedly connected to the inner wall of the positioning plate (103).

6. The online synchronous adjustment mechanism for a feeding shaft according to claim 2, characterized in that: The top end of the base (101) is fixedly connected to a controller (6), and the output end of the controller (6) is electrically connected to an electric push rod (302) and a photoelectric sensor (7).

7. The online synchronous adjustment mechanism for a feeding shaft according to claim 1, characterized in that: The measuring mechanism (2) comprises a pointer (201) and an arc-shaped measuring ruler (202), wherein the outer wall of the arc-shaped measuring ruler (202) is fixedly connected to the outer wall of the base (101), the outer wall of the pointer (201) is fixedly connected to the outer wall of the top frame (105), and the outer wall of the pointer (201) is slidably connected to the arc-shaped measuring ruler (202).

8. The online synchronous adjustment mechanism for a feeding shaft according to claim 1, characterized in that: The two ends of the sliding rod (304) are respectively slidably connected to the limiting sliding groove (303), the top end of the connecting plate (306) is rotatably connected to the transmission shaft (308), and the outer wall of the housing (301) is provided with a limiting sliding groove (303).