Automatic number complementing device

Abstract

The utility model discloses an automatic complementing device, which comprises a conveying module, a material complementing module and a detection module, the conveying module is provided with a driver assembly and a conveying plate assembly, the driver assembly is arranged on the conveying plate assembly and can drive a material belt to move on the conveying plate assembly, the material complementing module is provided with a material taking assembly and a material supplying assembly, and the detection module is arranged on the conveying plate assembly and can drive the material belt to move on the conveying plate assembly. The material supplementing module can supplement materials to the material belt, the detection assembly is provided with a first camera assembly and a second camera assembly, and the material belt and the material supply assembly can be subjected to photographing detection and positioning. According to the automatic number supplementing device, the detection module can photograph and detect the material belt and the feeding assembly, the driver assembly can drive the material belt to move on the conveying plate assembly so that the material supplementing module can conduct automatic material supplementing on the material shortage position of the material belt, manual participation is not needed in the whole number supplementing process, automatic material supplementing can be conducted, and the number supplementing efficiency is improved. The labor cost is greatly reduced, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of mechanical automation equipment, in particular to an automatic number complement device. Background Art

[0002] At present, during the production process of die-cut coil products, some products will have surface material shortages, which requires the die-cut coil products to be replenished at the missing material positions later. In the existing technology, the material strips at the missing material positions are generally placed manually on the replenishment equipment for automatic replenishment. This method requires manual inspection of the material strips in advance, which increases the inspection process and labor costs, and is less efficient.

[0003] Therefore, it is urgent to study an automatic complement device to solve the technical problems existing in the prior art. Utility Model Content

[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes an automatic number replenishment device, which can automatically replenish the material belt, reduce the detection process and labor costs, and improve production efficiency.

[0005] According to an embodiment of the first aspect of the present invention, an automatic complement device is provided, comprising:

[0006] A conveying module, comprising a driver assembly and a conveying plate assembly, wherein the driver assembly is arranged on the conveying plate assembly and can drive the material belt to move on the conveying plate assembly;

[0007] The material replenishment module is provided with a material taking component and a material feeding component. The material taking component can replenish the material to be replenished of the material feeding component to the material shortage position of the material belt, and the material feeding component can temporarily store and transport the material to be replenished;

[0008] The detection module is provided with a first camera component and a second camera component. The second camera component is arranged above the material belt and can take photos to detect and locate the material shortage position of the material belt. The first camera component is arranged above the material to be supplemented and can take photos to detect and locate the material to be supplemented on the feeding component.

[0009] An automatic numbering device according to an embodiment of the utility model has at least the following beneficial effects: a driver component drives the material belt to move on the conveyor plate component, and when the material belt moves below the second camera component, the first camera component can take photos to detect and locate the material shortage position of the material belt. If it is detected that the material belt is shortage, the first camera component takes photos to detect and locate the material to be supplemented, the feeding component conveys the material to be supplemented detected and located by the first camera, and the material picking component supplements the material to be supplemented on the feeding component to the material shortage position of the material belt. The entire numbering process of the material belt does not require human participation and can be supplemented automatically, which greatly reduces labor costs and improves production efficiency.

[0010] According to some embodiments of the utility model, the detection module also includes a third camera assembly and a fourth camera assembly, and the third camera assembly, the second camera assembly and the fourth camera assembly are arranged in sequence along the conveying direction of the material belt, the third camera assembly can take photos to detect whether the material belt is short of material, and the fourth camera assembly can take photos to detect whether the material belt is replenished.

[0011] According to some embodiments of the present invention, the first camera assembly includes a mounting part, a camera, a coaxial light source and an adjustment part, the coaxial light source and the adjustment part are both arranged on the mounting part, the camera is arranged on the adjustment part and is aligned with the coaxial light source, and the adjustment part can adjust the distance from the camera to the coaxial light source.

[0012] According to some embodiments of the present invention, the conveying plate assembly includes a feeding plate and a plurality of light sources, the plurality of light sources are arranged on the back of the feeding plate, and a light-transmitting plate is provided at positions of the feeding plate corresponding to the light sources.

[0013] According to some embodiments of the present utility model, the material feeding plate is provided with a limiting portion, and the limiting portion can limit the two sides in the conveying direction of the material belt to guide the conveying of the material belt.

[0014] According to some embodiments of the utility model, the limiting portion is configured as two limiting blocks with adjustable distance, and the limiting portion is detachably provided on the feeding plate.

[0015] According to some embodiments of the present utility model, the conveying plate assembly further includes a fixing portion, which is disposed on the material replenishing plate and is capable of fixing the material belt.

[0016] According to some embodiments of the utility model, the drive assembly includes a driver, an elastic limiter, an active roller and a driven roller, the active roller and the driven roller are arranged vertically, the active roller is connected to the driver, the driven roller is connected to the elastic limiter and is limited by the elastic limiter to be pressed toward the active roller.

[0017] According to some embodiments of the present invention, the elastic limiting member is capable of adjusting the elastic force applied to the driven roller.

[0018] According to some embodiments of the utility model, the elastic limit member is provided with a spring, an adjusting screw and an adjusting handle, the adjusting handle is connected to the adjusting screw via a gear transmission, the spring is sleeved on the adjusting screw, the adjusting screw is connected to the driven roller, and rotating the adjusting handle can rotate the adjusting screw and compress the spring to increase the pressure of the driven roller on the active roller.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below with reference to the accompanying drawings and embodiments, wherein:

[0021] Figure 1 This is a schematic diagram of the structure of an automatic complement machine according to an embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of an automatic complement machine according to an embodiment of the utility model;

[0023] Figure 3 for Figure 2 A schematic structural diagram of a conveying plate assembly is shown;

[0024] Figure 4 for Figure 2 A schematic diagram of the structure of the drive assembly is shown;

[0025] Figure 5 for Figure 2 The structural schematic diagram of the material receiving assembly is shown;

[0026] Figure 6 for Figure 2 A schematic structural diagram of a first camera assembly is shown;

[0027] Figure 7 for Figure 2 A schematic structural diagram of a second camera assembly is shown.

[0028] Reference numerals:

[0029] Frame 100, upper frame 110, lower frame 120, workbench 200, conveying module 300, driver assembly 310, driver 311, elastic limiter 312, spring 3121, adjusting screw 3122, adjusting handle 3123, handle fixing seat 3124, screw fixing seat 3125, active roller 313, driven roller 314, mounting plate 315, mounting bottom plate 316, mounting seat 317, conveying plate assembly 320, feeding plate 321, light source 322, limiting part 323, fixing part 324, supporting seat 325, light-transmitting plate 326, orifice plate 327, feeding module 400, material picking assembly 410, feeding assembly 420, detection module 500, first camera assembly 510, mounting part 511, camera 512, coaxial light source 513, adjustment part 514, second camera assembly 520, fixing plate 521, third camera assembly 530, fourth camera assembly 540, material receiving assembly 600, material receiving motor 610, material receiving roller 620, and motor seat 630. DETAILED DESCRIPTION

[0030] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0031] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0033] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0034] At present, during the production process of die-cut coil products, some products will have surface material shortages, which requires the die-cut coil products to be replenished at the missing material positions later. In the existing technology, the material strips at the missing material positions are generally placed manually on the replenishment equipment for automatic replenishment. This method requires manual inspection of the material strips in advance, which increases the inspection process and labor costs, and is less efficient.

[0035] Therefore, it is urgent to study an automatic complement device to solve the technical problems existing in the prior art.

[0036] In response to the problems existing in the production process of existing die-cut coil products, the present application proposes an automatic replenishment device, including a conveying module, a replenishment module and a detection module. The conveyor belt module is provided with a driver assembly and a conveyor plate assembly. The conveying module can drive the material belt to move on the conveyor plate assembly. The replenishment assembly can replenish the material to be replenished to the material shortage position on the material belt. The detection module can take pictures to detect and locate the material shortage position of the material belt and the material to be replenished on the feeding assembly. The conveying module, the replenishment module and the detection module cooperate with each other to automatically replenish the material belt at the material shortage position, thereby reducing the detection process and labor costs and improving production efficiency.

[0037] Reference Figures 1 to 7 The automatic complement device provided by the embodiment of the utility model is arranged in the middle of the frame 100. The frame 100 includes an upper frame 110 and a lower frame 120. The lower frame 120 is provided with a workbench 200. The automatic complement device is located above the workbench 200. The automatic complement device includes a conveying module 300, a feeding module 400 and a detection module 500. The conveying module 300 is provided with a driver assembly 310 and a conveying plate assembly 320. The driver assembly 310 is arranged on one side of the conveying plate assembly 320 and can move the material belt on the conveying plate assembly 320. The feeding module 400 is provided with a material taking assembly 410 and a material feeding assembly 420. The material taking assembly 410 can feed the material assembly 420. 0 of the material to be subsidized is supplemented to the material shortage position of the material belt, the feeding component 420 can temporarily store the material to be subsidized and transport the material to be subsidized to the material taking component 410, the detection module 500 is provided with a first camera component 510 and a second camera component 520, the first camera component 510 is arranged above the material to be subsidized, the first camera component 510 can take pictures to detect and locate the material to be subsidized on the feeding component 420, the second camera component 520 is provided with a fixing plate 521, the fixing plate 521 is fixed to the top of the upper frame 110, so that the second camera component 520 is located above the material belt, and the second camera component 520 can take pictures to detect and locate the material shortage position of the material belt.

[0038] It should be noted that the driver assembly 310 drives the material belt to move on the conveyor plate assembly 320. When the material belt moves below the second camera assembly 520, the first camera assembly 510 takes photos to detect and locate the material shortage position of the material belt. If it is detected that the material belt is shortage, the first camera assembly 510 takes photos to detect and locate the material to be supplemented. The feeding assembly 420 conveys the material to be supplemented detected and located by the first camera 512 to the junction. The material picking assembly 410 supplements the material to be supplemented on the feeding assembly 420 to the material shortage position of the material belt. The entire material belt supplementation process does not require manual participation and can be automatically supplemented, which greatly reduces labor costs and improves production efficiency.

[0039] Reference Figure 2 , the detection module 500 also includes a third camera assembly 530 and a fourth camera assembly 540. The third camera assembly 530, the second camera assembly 520 and the fourth camera assembly 540 are arranged in sequence along the conveying direction of the material belt. The third camera assembly 530 can take photos to detect whether the material belt is short of material, and the fourth camera assembly 540 can take photos to detect whether the material belt is fully replenished. It can be understood that the third camera assembly 530 and the fourth camera assembly 540 are arranged above the material belt and arranged in parallel with the second camera assembly 520. The third camera assembly 530 can perform a secondary detection on the result of the second camera assembly 520 detecting the lack of material in the material belt to prevent missed detection and wrong detection, and ensure the accuracy of the active complement device. The fourth camera assembly 540 can check the replenishment result of the material picking assembly 410 to prevent the incorrect replenishment position of the material picking assembly 410 or the inadequate replenishment.

[0040] Reference Figure 6 , the first camera assembly 510 includes a mounting portion 511, a camera 512, a coaxial light source 513 and an adjusting portion 514, and the second camera assembly 520 includes a fixing plate 521, a camera 512 and an adjusting portion 514. Specifically, the mounting portion 511 is a mounting vertical plate, the coaxial light source 513 is mounted at one end above the mounting vertical plate, the adjusting portion 514 is fixed at the other end of the mounting vertical plate and is located below the coaxial light source 513, the adjusting portion 514 is an adjusting slide, the camera 512 is mounted on the adjusting slide and is aligned with the coaxial light source 513, and the adjusting slide can adjust the vertical distance between the camera 512 and the coaxial light source 513. It can be understood that the coaxial light source 513 can provide uniform lighting to prevent the supplementary material from reflecting light on the camera 512, thereby improving the accuracy and reproducibility of the photo detection of the first camera assembly 510.

[0041] Reference Figure 2 and Figure 3The conveying plate assembly 320 includes a feeding plate 321 and a plurality of light sources 322. The feeding plate 321 is fixed above the workbench 200 through a support seat 325. A light-transmitting plate 326 is arranged on the feeding plate 321. The position of the light-transmitting plate 326 corresponds to the position of the third camera assembly 530 and the fourth camera assembly 540. A plurality of light sources 322 are arranged directly below the light-transmitting plate 326. The light sources 322 can supplement the brightness of the lighting for the material belt above the light-transmitting plate 326 through the light-transmitting plate 326, thereby ensuring the imaging effect and imaging quality of the third camera assembly 530 and the fourth camera assembly 540.

[0042] It should be noted that a limiting portion 323 is provided above the material replenishment plate 321. The limiting portion 323 can abut against both sides of the material belt in the conveying direction to prevent the material belt from shifting in the conveying direction. It can also guide the conveying of the material belt, further improving the detection effect of the detection module 500, making the detection result more accurate, and improving the working effect of the automatic complement device.

[0043] It should be noted that the limiting portion 323 is a limiting block with adjustable distance. The limiting block is provided with a waist-shaped countersunk hole. The limiting block is adjustably arranged above the feeding plate 321 through the waist-shaped countersunk hole. One side of the limiting block can abut against the material belt to prevent the material belt from shifting in the conveying direction.

[0044] It should be noted that the conveying plate assembly 320 also includes a fixing portion 324, which is located between the third camera assembly 530 and the fourth camera assembly 540. The fixing portion 324 includes a perforated plate 327, and the air pump evacuates the air holes of the perforated plate 327 so that the material strip above the vacuum perforated plate 327 is adsorbed and fixed.

[0045] Reference Figure 4The driver assembly 310 includes a driver 311 , an elastic limiter 312 , an active roller 313 , a driven roller 314 , a mounting plate 315 , a mounting base 316 and a mounting seat 317 . Specifically, the driver assembly 310 is arranged on one side of the conveying plate assembly 320, and the driver assembly 310 is fixed above the workbench 200 through the mounting seat 317. The mounting base plate 316 is mounted on the mounting seat 317, and mounting plates 315 are fixed on both sides of the mounting base plate 316. The active roller 313 is rotatably arranged between the mounting plates, and the active roller 313 is connected to the driver 311. The driver 311 is a reduction stepper motor, and the output end of the reduction stepper motor is connected to the active roller 313 through a reducer. The reduction stepper motor and the reducer are arranged on the same side of the mounting plate 315. The driven roller 314 is arranged above the active roller 313 and parallel to the active roller 313. Elastic limit members 312 are arranged at both ends of the driven roller 314, and the active roller 313 can be squeezed in the vertical direction under the action of the elastic limit members 312. It can be understood that the driver 311 drives the active roller 313 to rotate, and the driven roller 314 abuts against the active roller 313 under the action of the elastic limiter 312. The material belt can pass between the active roller 313 and the driven roller 314 and be brought to the material receiving assembly 600 by the driver assembly 310.

[0046] It should be noted that the elastic limiter 312 can adjust the elastic force of the elastic limiter 312 on the driven roller 314. The elastic limiter 312 is provided with a spring 3121, an adjusting screw 3122, an adjusting handle 3123, a handle fixing seat 3124, a screw fixing seat 3125, and the mounting plate 315 is provided with a groove. The handle fixing seat 3124 is fixed to the side of the mounting plate 315. The handle can be rotatably arranged in the handle fixing seat 3124. The screw fixing seat 3125 is installed above the mounting plate 315. The adjusting screw 3122 can be rotatably arranged on the screw fixing seat 3125. The adjusting handle 3123 is connected to the adjusting screw 3122 through a gear, and the spring 3121 is sleeved on the adjusting screw 3122. One end of the spring 3121 abuts against the screw fixing seat 3125, and the other end abuts against the driven roller 314. The adjusting screw 3122 is connected to the driven roller 314. Rotating the adjusting handle 3123 can make the adjusting screw 3122 rotate synchronously, thereby compressing the spring 3121. Since the spring 3121 abuts against the driven roller 314, the driven roller 314 will be subjected to a downward elastic force in the vertical direction, thereby increasing the pressure of the driven roller 314 on the active roller 313.

[0047] Reference Figure 5The automatic number complement device is also provided with a material receiving assembly 600, which includes a material receiving motor 610, a material receiving roller 620 and a motor seat 630. The material receiving assembly 600 is arranged at the tail end of the material belt conveyor, and the material receiving motor 610 is fixed on the motor seat 630. The material receiving motor 610 is connected to the second reducer, and the second reducer is connected to the material receiving roller 620 through a coupling, and drives the material receiving roller 620 to rotate. The material receiving roller 620 can abut against the material belt and make the material belt roll to receive the material.

[0048] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An automatic complement device, characterized in that: include: The conveying module is provided with a driver assembly and a conveying plate assembly, wherein the driver assembly is arranged on the conveying plate assembly and can drive the material belt to move on the conveying plate assembly; The material replenishment module is provided with a material taking component and a material feeding component. The material taking component can replenish the material to be replenished of the material feeding component to the material shortage position of the material belt, and the material feeding component can temporarily store and transport the material to be replenished; The detection module is provided with a first camera component and a second camera component. The second camera component is arranged above the material belt and can take photos to detect and locate the material shortage position of the material belt. The first camera component is arranged above the material to be supplemented and can take photos to detect and locate the material to be supplemented on the feeding component.

2. The automatic complement device according to claim 1, characterized in that: The detection module also includes a third camera assembly and a fourth camera assembly. The third camera assembly, the second camera assembly and the fourth camera assembly are arranged in sequence along the conveying direction of the material belt. The third camera assembly can take photos to detect whether the material belt is short of material, and the fourth camera assembly can take photos to detect whether the material belt is replenished.

3. The automatic complement device according to claim 1, characterized in that: The first camera assembly includes a mounting portion, a camera, a coaxial light source and an adjustment portion, wherein the coaxial light source and the adjustment portion are both disposed on the mounting portion, the camera is disposed on the adjustment portion and is aligned with the coaxial light source, and the adjustment portion can adjust the distance from the camera to the coaxial light source.

4. The automatic complement device according to claim 1, characterized in that: The conveying plate assembly includes a feeding plate and a plurality of light sources, wherein the plurality of light sources are arranged on the back of the feeding plate, and a light-transmitting plate is provided at positions of the feeding plate corresponding to the light sources.

5. The automatic complement device according to claim 4, characterized in that: The material replenishing plate is provided with a limiting portion, and the limiting portion can limit the two sides in the conveying direction of the material belt to guide the conveying of the material belt.

6. The automatic complement device according to claim 5, characterized in that: The limiting part is configured as two limiting blocks with adjustable distance, and the limiting part is detachably arranged on the feeding plate.

7. The automatic complement device according to claim 1, characterized in that: The conveying plate assembly also includes a fixing portion, which is arranged on the material replenishing plate and can fix the material belt.

8. The automatic complement device according to claim 1, characterized in that: The driver assembly includes a driver, an elastic limiting member, an active roller and a driven roller, wherein the active roller and the driven roller are arranged vertically, the active roller is connected to the driver, and the driven roller is connected to the elastic limiting member and is limited by the elastic limiting member to press toward the active roller.

9. The automatic complement device according to claim 8, characterized in that: The elastic limiting member can adjust the elastic force applied to the driven roller.

10. The automatic complement device according to claim 9, characterized in that: The elastic limiter is provided with a spring, an adjusting screw and an adjusting handle. The adjusting handle is connected to the adjusting screw through a gear transmission. The spring is sleeved on the adjusting screw. The adjusting screw is connected to the driven roller. Rotating the adjusting handle can rotate the adjusting screw and compress the spring to increase the pressure of the driven roller on the active roller.

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