Tank internal equipment installation sliding rail system

By designing the installation slide rail system for the internal equipment of the tank, and using components such as main slide rail, electric hoist and infrared level, the installation difficulties caused by the small internal space of deep-sea equipment are solved, and the smooth installation and efficient maintenance of the equipment are achieved.

CN222181675UActive Publication Date: 2024-12-17HAINAN LICE XINNENG TECH CO LTD +1
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Patent Information

Application Number
CN202420708424.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2024-12-17
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

The interior space of deep-sea equipment is narrow, long and compact, and cannot meet the problem of personnel or large-scale traction equipment entering, resulting in difficulty in installing equipment.

Method used

Design a sliding rail system for the internal equipment of the tank body, including the main sliding rail, inner strut member, transportation plate, electric hoist, rotating mechanism and infrared level, the equipment is lifted onto the transportation plate through the gantry, and the connecting belt and The electric hoist realizes horizontal movement and controls the movement trajectory of the lifting platform through an infrared level with a computer to ensure the horizontal alignment of the platform and simplify the installation process.

Benefits of technology

It reduces the difficulty of installation and operation, improves the maintenance and upgrade capabilities of deep-sea equipment, ensures the stability of the equipment during the installation process and the level of platform without manual inspection, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a tank internal equipment installation slide rail system which comprises a main slide rail, the main slide rail is composed of two I-shaped steel slide rails which are placed in parallel, a transportation flat plate which is parallel to the upper surface of the main slide rail is placed above the main slide rail, and equipment needing to be installed can be placed above the transportation flat plate. Equipment needing to be installed can be placed on the transportation flat plate. Two symmetrical electric hoists are fixedly installed on the two sides of the main sliding rail. An infrared gradienter is designed at the end, facing the electric hoist, of the main sliding rail; a lifting platform is designed at the other end of the equipment, a tank body can be placed on the lifting platform, two rotating mechanisms are designed in the tank body, the rotating mechanisms are connected with the equipment and the electric hoist through a connecting belt, the middle point of the connecting belt penetrates through the equipment to form an M shape, the head end and the tail end of the connecting belt are connected to the electric hoist, and the connecting belt is pulled after the electric hoist is started; and the connecting belt forms thrust towards the interior of the tank body on the equipment through the rotating mechanism, so that the equipment is pushed into the tank body.
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Description

Technical Field

[0001] The utility model relates to the field of equipment installation, in particular to a slide rail system for installing equipment inside a tank. Background Art

[0002] In the current era, the country is vigorously advocating and actively promoting the rational development and utilization of marine resources, especially in the development of diversified projects in deep-sea areas. As a treasure land on the earth that has not been fully developed, the deep-sea area is increasingly valued by people for its rich resources and potential value. To this end, the country has implemented a series of deep-sea projects, which cover various forms such as data centers, monitoring stations, test stations, storage tanks and aquaculture tanks. The implementation of these deep-sea projects not only reflects the country's high attention to marine strategy, but also demonstrates my country's strong strength in the field of deep-sea science and technology. The design of these deep-sea equipment fully takes into account the particularity of the deep-sea environment. Their appearance is mostly streamlined sealed tanks. Such a design not only allows the equipment to travel more smoothly in the water, reduces water flow resistance, and improves stability, but also effectively resists the erosion of seawater and the test of high pressure.

[0003] However, due to the narrow and compact internal space of deep-sea equipment, it is difficult for operators to enter the equipment for direct operation, and large traction equipment cannot adapt to such a small space, which limits the maintenance and upgrade of deep-sea equipment to a certain extent. In order to solve this problem, we have specially developed a new type of tooling equipment specifically for loading deep-sea equipment. Compared with the existing equipment installation technology inside the tank, it solves the problems of difficult installation, cumbersome steps, and the need for equipment or personnel to enter. Utility Model Content

[0004] (I) Technical problems to be solved: In view of the shortcomings of existing marine tank internal equipment installation technology, the utility model provides a tank internal equipment installation slide rail system to solve the problem that the internal space of the equipment in the existing marine tank internal equipment installation is narrow and compact, and the size cannot meet the needs of personnel or large traction equipment to enter and operate, resulting in difficulty in installing equipment.

[0005] (II) Technical solution: In order to achieve the above-mentioned purposes of easy installation and simple operation, the utility model provides the following technical solutions: a slide rail system for installing equipment inside a tank, comprising a main slide rail, the main slide rail being composed of two parallel I-beam slide rails, an inner support rod placed perpendicular to the ground is designed in the middle of the inner side of the main slide rail; a stiffening rib is designed in the middle of the outer side of the main slide rail; a transport flat plate parallel to the upper surface of the main slide rail is placed above the main slide rail; equipment to be installed can be placed above the transport flat plate; placement plates are fixedly installed on both sides of one end of the main slide rail, and electric hoists are fixedly installed on the placement plates; the two electric hoists are symmetrical with respect to the center line of the main slide rail as the axis, and are mutually It is a concentric circle structure; a placement plate is fixedly installed at one end of the main slide rail, the center line of the placement plate coincides with the center line of the main slide rail, and an infrared level is designed and installed on the placement plate; the infrared level and the electric hoist are located at the same end of the main slide rail; a lifting platform connected to the data of the infrared level is placed on the other end of the main slide rail; a tank body that needs to install internal equipment is placed on the upper part of the lifting platform, and a platform for placing equipment is installed inside the tank body, and two rotating mechanisms are symmetrically designed and installed on both sides of the platform; the rotating mechanism can rotate horizontally along a circle; the rotating mechanism is wrapped with a connecting belt; the connecting belt passes through the rear side of the equipment, and the two ends of the connecting belt are respectively connected to the electric hoists on both sides.

[0006] Preferably, the inner support rods and the main slide rails are both I-beam structures.

[0007] Preferably, the inner support rods and stiffening ribs on the inner and outer sides of the middle of the main slide rail are arranged at equal distances.

[0008] Preferably, the lifting platform is placed in close contact with the rear side of the main slide rail.

[0009] Preferably, the distance between the rotating mechanism and the tank body opening is equidistant from the tank body opening after the equipment is installed.

[0010] Preferably, the infrared level is placed horizontally, the infrared rays are close to the transport flatbed, and the infrared level and the lifting platform data are connected to the control end computer.

[0011] Preferably, the main slide rails, inner support rods, transport flatbed, electric hoist, rotating mechanism, and connecting belt are all designed to be bilaterally symmetrical and are completely identical on both sides. The electric hoists on both sides have the same power and unified switches.

[0012] Beneficial effects: 1. This kind of tank internal equipment installation slide rail system, during installation, the equipment to be installed is hoisted above the transport flatbed through the gantry, the connecting belt passes through the rear side of the equipment, and both ends are connected to the rotating mechanism and the electric hoist. When the electric hoists on both sides are started, the connecting belt is pulled at the same power at the same time, and the connecting belt drives the equipment to move forward in the horizontal direction on the transport flatbed through the rotating mechanism. The transport flatbed and the platform on the lifting platform where the equipment is placed inside the tank are level. The equipment moves into the tank under the thrust of the connecting belt. After the movement is completed, the electric hoist stops working, and the connecting belt is removed from the rotating mechanism and the equipment to complete the installation of the equipment inside the tank. This design solves the problem that the existing deep-sea equipment is narrow and compact, and its size often cannot meet the space requirements for personnel or large traction equipment to enter and operate, reduces the difficulty of installation operation, and improves the maintenance and upgrade capabilities of deep-sea equipment to a certain extent. The rotating mechanism is installed on both sides of the internal platform of the tank, which facilitates the installation of the connecting belt before the equipment installation begins and the removal of the connecting belt after the installation is completed.

[0013] 2. This kind of tank internal equipment installation slide rail system is designed and installed with an infrared level meter and a lifting platform. When the infrared level meter is turned on, it transmits infrared data to the computer, and the computer controls the movement trajectory of the lifting platform so that the tank internal platform placed above it is horizontally aligned with the transport flatbed. This design solves the problem that when the tank internal equipment is installed, the transport flatbed and the tank internal platform are difficult to align, resulting in bumps and losses during equipment movement. There is no need to manually check whether the platform is level, which reduces the difficulty of work and improves work efficiency.

[0014] 3. The slide rail system for installing equipment inside the tank body has symmetrical structures of electric hoists and rotating mechanisms on both sides. The electric hoists have the same power and are connected with switches, which ensures the smooth movement of the equipment during transportation and reduces unnecessary damage and loss. The installation positions of the rotating mechanisms on both sides are equidistant from the tank body opening as the distance between the required installation equipment and the tank body opening. When the equipment is transported to the required position, the electric hoist is turned off to complete the installation. No other steps are required, which reduces the difficulty of installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0016] Figure 1 This is a schematic diagram of the main structure of the transport equipment of the utility model;

[0017] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the main structure of the utility model for preventing the device;

[0019] Figure 4 This is a schematic diagram of the main structure of the utility model when the transportation is completed;

[0020] Figure 5 It is a schematic diagram of the cross-sectional structure of component 5 of the utility model.

[0021] In the figure: 1. Main slide rail; 2. Internal support rod; 3. Transport plate; 4. Electric hoist; 5. Rotating mechanism; 6. Connecting belt; 7. Lifting platform; 8. Infrared level. DETAILED DESCRIPTION

[0022] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0023] The accompanying drawings in the embodiments of the present invention: different types of section lines in the drawings are not marked according to national standards, nor do they impose any requirements on the materials of the components. Instead, they are used to distinguish the cross-sectional views of the components in the drawings.

[0024] See also Figure 1-5, a slide rail system for installing equipment inside a tank, comprising a main slide rail 1, which is composed of two parallel I-beam slide rails, an inner support rod 2 is designed in the middle of the inner side of the main slide rail 1 and is placed perpendicular to the ground, the inner support rod 2 and the main slide rail 1 are both I-beam structures, and the inner support rods 2 and stiffening ribs on the inner and outer sides of the middle of the main slide rail 1 are arranged equidistantly; a stiffening rib is designed in the middle of the outer side of the main slide rail 1; a transport flat plate 3 parallel to the upper surface of the main slide rail 1 is placed above the main slide rail 1; equipment to be installed can be placed above the transport flat plate 3; placement plates are fixedly installed on both sides of one end of the main slide rail 1, and electric hoists 4 are fixedly installed on the placement plates; the two electric hoists 4 are symmetrical with the center line of the main slide rail 1 as the axis, and are coaxial with each other; a placement plate is fixedly installed at one end of the main slide rail 1, the center line of the placement plate coincides with the center line of the main slide rail 1, and an infrared water Leveler 8; the infrared leveler 8 and the electric hoist 4 are located at the same end of the main slide rail 1; a lifting platform 7 connected to the infrared leveler 8 is placed at the other end of the main slide rail 1, and the lifting platform 7 is placed in close contact with the rear side of the main slide rail 1; a tank body that needs to be installed with internal equipment is placed on the upper part of the lifting platform 7, and a platform for placing the equipment is installed inside the tank body. Two rotating mechanisms 5 are symmetrically designed and installed on both sides of the platform, and the distance between the rotating mechanism 5 and the tank body mouth is equidistant from the tank body mouth after the equipment is installed; the rotating mechanism 5 can rotate horizontally along a circle; the rotating mechanism 5 is wrapped with a connecting belt 6; the connecting belt 6 passes through the rear side of the equipment, and the two ends of the connecting belt 6 are respectively connected to the electric hoists 4 on both sides, the main slide rail 1, the inner support rod 2, the transport flat plate 3, the electric hoist 4, the rotating mechanism 5, and the connecting belt 6 are all designed to be symmetrical on the left and right, and the two sides are exactly the same. The electric hoists 4 on both sides have the same power and unified switches.

[0025] During installation, the tank to be installed is first placed horizontally on the lifting platform 7 using the gantry, and then the infrared level 8 designed and installed in the system is turned on. After the infrared level 8 is turned on, it transmits infrared data to the computer, and the computer controls the movement trajectory of the lifting platform so that the internal platform of the tank placed above it is horizontally aligned with the transport flat plate 3. This design solves the problem that when the equipment inside the tank is installed, the transport flat plate 3 is difficult to align with the internal platform of the tank, resulting in bumps and losses during the movement of the equipment, and there is no need to manually check whether the platform is level, which reduces the difficulty of work and improves work efficiency. Then, the equipment to be installed is hoisted above the transport flatbed 3 through the gantry, and the connecting belt 6 passes through the rear side of the equipment, and both ends are connected to the rotating mechanism 5 and the electric hoist 4. When the electric hoists 4 on both sides are started, the connecting belt 6 is pulled at the same power at the same time, which ensures the stability of the equipment during transportation and reduces unnecessary damage and loss; the connecting belt 6 drives the equipment to move forward in the horizontal direction on the transport flatbed 3 through the rotating mechanism 5, and the transport flatbed 3 is level with the platform on the lifting platform 7 where the equipment is placed inside the tank. The equipment moves into the tank under the thrust of the connecting belt 6. After the movement is completed, the electric hoist 4 stops working, and the connecting belt 6 is removed from the rotating mechanism 5 and the equipment to complete the installation of the equipment inside the tank. This design solves the problem that the existing deep-sea equipment is narrow and compact, and its size often cannot meet the space requirements for personnel or large traction equipment to enter and operate, reduces the difficulty of installation operation, and improves the maintenance and upgrading capabilities of deep-sea equipment to a certain extent. The rotating mechanism 5 is installed on both sides of the platform inside the tank, which facilitates the installation of the connecting belt 6 before the equipment installation starts and the removal of the connecting belt 6 after the installation is completed. When the equipment is transported to the desired location, the electric hoist 4 is turned off to complete the installation, and no other steps are required, thereby reducing the difficulty of installation.

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. A slide rail system for installing equipment inside a tank, comprising a main slide rail (1), characterized in that The main slide rail (1) is composed of two parallel I-beam slide rails, and an inner support rod (2) is arranged perpendicular to the ground in the middle of the inner side of the main slide rail (1); a stiffening rib is arranged in the middle of the outer side of the main slide rail (1); a transport plate (3) is placed above the main slide rail (1) and is parallel to the upper surface of the main slide rail (1); equipment to be installed can be placed above the transport plate (3); placement plates are fixedly installed on both sides of one end of the main slide rail (1), and electric hoists (4) are fixedly installed on the placement plates; the two electric hoists (4) are symmetrical with respect to the center line of the main slide rail (1). The structures are concentric circles; a placement plate is fixedly mounted on one end of the main slide rail (1), the center line of the placement plate coincides with the center line of the main slide rail (1), and an infrared level (8) is designed and mounted on the placement plate; the infrared level (8) and the electric hoist (4) are located at the same end of the main slide rail (1); a lifting platform (7) connected to the infrared level (8) is placed on the other end of the main slide rail (1); a tank body that needs to be installed with internal equipment is placed on the upper part of the lifting platform (7), a platform for placing equipment is installed inside the tank body, and two rotating mechanisms (5) are symmetrically designed and mounted on both sides of the platform.

2. A tank internal equipment installation slide rail system according to claim 1, characterized in that: The inner support rod (2) and the main slide rail (1) are both I-beam structures.

3. A tank internal equipment installation slide rail system according to any one of claims 1 to 2, characterized in that: The inner support rods (2) and stiffening ribs on the inner and outer sides of the middle of the main slide rail (1) are arranged at equal distances.

4. A tank internal equipment installation slide rail system according to any one of claims 1 to 2, characterized in that: The lifting platform (7) is placed in close contact with the rear side of the main slide rail (1).

5. A tank internal equipment installation slide rail system according to claim 1, characterized in that: The distance between the rotating mechanism and the tank body opening is equal to the distance between the rotating mechanism and the tank body opening after the equipment is installed.

6. A tank internal equipment installation slide rail system according to claim 1, characterized in that: The infrared level (8) is placed horizontally, with the infrared rays close to the transport plate (3), and the infrared level (8) and the lifting platform data are connected to the control end computer.

7. A tank internal equipment installation slide rail system according to any one of claims 1 to 2, characterized in that: The main slide rail (1), the inner support rod (2), the transport plate (3), the electric hoist (4), the rotating mechanism (5), and the connecting belt (6) are all designed to be bilaterally symmetrical and are completely identical on both sides. The electric hoists (4) on both sides have the same power and a unified switch.