Soft fine-wrinkle simulation leather grain forming equipment

Abstract

The utility model relates to the technical field of simulation leather grain forming, and discloses soft fine wrinkle simulation leather grain forming equipment which comprises an equipment box body, a feeding seat is fixedly connected to the left side of the equipment box body, and a feeding roller, an adsorption box, an air pump and a filter plate are rotationally connected to the interior of the feeding seat. The device is reasonable in structure, negative pressure is generated in the adsorption box through the air pump, dust and impurities on the surface of simulation leather are sucked into the adsorption box through the opening in the lower portion of the adsorption box, and the problem that follow-up line forming of the simulation leather is easily affected due to excessive dust and impurities on the surface of the simulation leather is solved; a visual sensor is used for detecting whether the surface of the simulated leather is deformed due to the fact that the temperature of a grain mold is too high during grain forming, if the surface of the simulated leather is deformed, a softening agent is sprayed to the surface of the simulated leather through an atomizing nozzle, and a butt-joint roller is made to continuously rotate through a butt-joint motor; emulational leather lines are easily scalded during forming, so that the surface of the artificial leather deforms, and the attractiveness of the artificial leather is influenced.

Description

Technical Field

[0001] The utility model relates to the technical field of simulated leather grain forming, in particular to soft fine wrinkle simulated leather grain forming equipment. Background Art

[0002] Simulated leather PU leather is a kind of artificial leather. Because it is made of polyurethane, it is referred to as simulated leather PU leather. Simulated leather PU is superior to genuine leather in windproof, waterproof and wear resistance, and has a variety of textures, colors and lusters. It has been widely used in clothing, shoes, leather goods and other industries.

[0003] A production device for producing leather patterns is disclosed in the Chinese utility model patent application disclosure CN215435543U. Although the device has the advantage of convenient replacement of printing plates, the printing plates can be replaced quickly, which is convenient and fast, saves manpower and material resources, improves work efficiency, and is worthy of promotion and use. However, the existing device does not solve the problem that too much dust and impurities on the surface of the simulated leather may affect the subsequent pattern forming, and the simulated leather pattern is easily burned during forming, causing deformation of the surface and affecting the aesthetics of the simulated leather. Therefore, we propose a new device to solve the above problems. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides a soft fine-wrinkled simulated leather texture forming device, which solves the problem that excessive impurities on the surface of the simulated leather affect subsequent processing and the simulated leather texture is easily burned during forming, causing deformation of its surface.

[0006] (II) Technical solution

[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a soft and fine wrinkled simulated leather grain forming equipment, including an equipment box, a feeding seat is fixedly connected to the left side of the equipment box, a feeding roller is rotatably connected to the inside of the feeding seat, an adsorption box is fixedly connected to the inside of the equipment box, an air pump is inserted into one side of the adsorption box, a filter plate is fixedly connected to the inside of the adsorption box, a lifting hydraulic rod is fixedly connected to the inside of the equipment box, a docking plate is inserted into one end of the lifting hydraulic rod, a bolt is penetrated through the internal thread of the docking plate, a grain mold is penetrated through the bolt thread of the docking plate, a visual sensor is fixedly connected to the inside of the equipment box, a softening agent box is fixedly connected to the upper surface of the equipment box, a heating structure is fixedly connected to the inside of the softening agent box, a water pump is inserted into the left side of the softening agent box, and a pipe is inserted into one end of the water pump.

[0008] Optionally, the lifting hydraulic rod is located on the left side of the top wall of the equipment box, and the softening agent box is located on the upper surface of the equipment box close to the right side.

[0009] Optionally, a docking hole is provided on the upper surface of the equipment box, the pipeline is fixedly connected to the nozzle seat by passing through the docking hole, and an atomizing nozzle is plugged into the lower surface of the nozzle seat.

[0010] Optionally, the air pump is located in the middle of the right side of the adsorption box, the filter plate is located near the bottom of the adsorption box, and the adsorption box is hollow with an opening at the bottom.

[0011] Optionally, the heating structure is located at the center of the inner wall of the softener box.

[0012] Optionally, a mobile motor is fixedly connected to the inside of the equipment box, a mobile screw is inserted into one end of the mobile motor, a mobile slider is penetrated by a surface thread of the mobile screw, a slide groove is opened in the top wall of the equipment box near the right side, the equipment box is slidably connected to the mobile slider through the slide groove, a mobile hydraulic rod is fixedly connected to the lower surface of the mobile slider, a docking seat is inserted into one end of the mobile hydraulic rod, a docking motor is fixedly connected to the inside of the docking seat, and a docking roller is inserted into one end of the docking motor.

[0013] Optionally, a drive seat is fixedly connected inside the device box, a drive motor is fixedly connected inside the drive seat, a drive plate is plugged into one end of the drive motor, there are two drive seats, and both drive seats are located on the side of the bottom wall of the device box close to the front.

[0014] Optionally, a collecting seat is fixedly connected to the right side of the equipment box, a collecting motor is fixedly connected inside the collecting seat, a collecting shaft is plugged into one end of the collecting motor, a hole is opened inside the collecting seat, and the collecting seat is rotatably connected to the collecting shaft through the hole.

[0015] In summary, the technical effects and advantages of the utility model are:

[0016] 1. The utility model has a reasonable structure. Negative pressure is generated inside the adsorption box through an air pump. Dust and impurities on the surface of the simulated leather are sucked into the adsorption box through the opening below the adsorption box, and then the dust and impurities are adsorbed and collected through a filter plate, thereby solving the problem that too much dust and impurities on the surface of the simulated leather may affect subsequent grain forming. The dust and impurities on the surface of the simulated leather can be adsorbed and collected before the simulated leather enters the equipment, greatly enhancing the cleanliness of the surface of the simulated leather. The docking plate and the grain mold are moved downward by lifting the hydraulic rod, and the grain mold can be formed on the simulated leather. The grain mold can be separated from the docking plate by rotating the bolts. By connecting other grain molds to the docking plate and then fixing the other grain molds by tightening the bolts, the grain molds can be quickly replaced, and one end of the simulated leather is fixed on the surface of the collecting shaft.

[0017] 1. In the utility model, the texture of the surface of the simulated leather after the texture is formed can be detected by a visual sensor to detect whether the surface of the simulated leather is deformed due to the excessively high temperature of the texture mold during the texture forming. If the surface of the simulated leather is deformed, a softening agent is sprayed on the surface of the simulated leather through an atomizing nozzle, and the docking roller is continuously rotated by a docking motor. At the same time, the moving motor drives the moving lead screw to continuously move the moving slider and the docking roller left and right, thereby solving the problem that the simulated leather is easily scalded during the texture forming, causing the surface to be deformed and affecting the aesthetics of the simulated leather. After the deformation of the simulated leather is detected, the softening agent is sprayed on the surface and the surface is continuously squeezed and rolled to fully integrate the softening agent with the simulated leather, thereby greatly reducing the generation of defective products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is an exploded schematic diagram of the adsorption box structure of the utility model;

[0020] Figure 3 This is an exploded schematic diagram of the texture mold structure of the utility model;

[0021] Figure 4 This is an exploded schematic diagram of the structure of the softening agent box of the utility model;

[0022] Figure 5 It is an exploded schematic diagram of the docking roller structure of the utility model.

[0023] In the figure: 1. Equipment box; 2. Feeding seat; 3. Feeding roller; 4. Adsorption box; 5. Air pump; 6. Filter plate; 7. Lifting hydraulic rod; 8. Docking plate; 9. Bolt; 10. Texture mold; 11. Visual sensor; 12. Softening agent box; 13. Heating structure; 14. Water pump; 15. Pipeline; 16. Nozzle seat; 17. Atomizing nozzle; 18. Moving motor; 19. Moving lead screw; 20. Moving slider; 21. Moving hydraulic rod; 22. Docking seat; 23. Docking motor; 24. Docking roller; 25. Drive seat; 26. Drive motor; 27. Drive plate; 28. Collecting seat; 29. ​​Collecting motor; 30. Collecting shaft. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Example: Reference Figure 1-Figure 5 The soft and fine wrinkled simulated leather grain forming equipment shown in the figure comprises an equipment box 1, a feed seat 2 is fixedly connected to the left side of the equipment box 1, a feed roller 3 is rotatably connected inside the feed seat 2, an adsorption box 4 is fixedly connected inside the equipment box 1, an air pump 5 is plugged into one side of the adsorption box 4, a filter plate 6 is fixedly connected inside the adsorption box 4, a lifting hydraulic rod 7 is fixedly connected inside the equipment box 1, a docking plate 8 is plugged into one end of the lifting hydraulic rod 7, a bolt 9 is threaded through the internal thread of the docking plate 8, a grain mold 10 is threaded through the docking plate 8 via the bolt 9, a visual sensor 11 is fixedly connected inside the equipment box 1, a softening agent box 12 is fixedly connected to the upper surface of the equipment box 1, a heating structure 13 is fixedly connected inside the softening agent box 12, a water pump 14 is plugged into the left side of the softening agent box 12, and a pipe 15 is plugged into one end of the water pump 14.

[0026] As a preferred implementation in this embodiment, Figure 1-Figure 3As shown, a feed seat 2 is fixedly connected to the left side of the equipment box 1, and a feed roller 3 is rotatably connected inside the feed seat 2. An adsorption box 4 is fixedly connected inside the equipment box 1, and an air pump 5 is plugged into one side of the adsorption box 4. A filter plate 6 is fixedly connected inside the adsorption box 4. The air pump 5 is located in the middle position on the right side of the adsorption box 4, and the filter plate 6 is located near the bottom of the adsorption box 4. The adsorption box 4 is hollow with a lower opening. A lifting hydraulic rod 7 is fixedly connected inside the equipment box 1, and a docking plate 8 is plugged into one end of the lifting hydraulic rod 7. The internal thread of the docking plate 8 is penetrated by a bolt 9, and the docking plate 8 is threaded with a texture mold 10 through the bolt 9. During use, the simulated leather is placed on the surface of the feed roller 3, and one end is placed inside the equipment, and the adsorption box is lifted by the air pump 5. 4 generates negative pressure inside, and the dust and impurities on the surface of the simulated leather are sucked into the adsorption box 4 through the opening below the adsorption box 4, and then the dust and impurities are adsorbed and collected by the filter plate 6, which solves the problem that too much dust and impurities on the surface of the simulated leather are easy to affect the subsequent grain forming thereof, and achieves the effect of adsorbing and collecting dust and impurities on the surface of the simulated leather before it enters the equipment, which greatly enhances the cleanliness of the surface of the simulated leather. The docking plate 8 and the grain mold 10 are moved downward by lifting the hydraulic rod 7, and the grain forming of the simulated leather can be performed. The grain mold 10 can be separated from the docking plate 8 by rotating the bolt 9. By connecting other grain molds 10 to the docking plate 8 and then tightening the bolt 9, the other grain molds 10 are fixed, which is convenient for rapid replacement of the grain mold 10.

[0027] like Figure 4 and Figure 5As shown, in this embodiment, a visual sensor 11 is fixedly connected to the interior of the equipment box 1, a softener box 12 is fixedly connected to the upper surface of the equipment box 1, a lifting hydraulic rod 7 is located on the left side of the top wall of the equipment box 1, and the softener box 12 is located near the right side of the upper surface of the equipment box 1. A heating structure 13 is fixedly connected to the interior of the softener box 12, and the heating structure 13 is located at the center of the inner wall of the softener box 12. A water pump 14 is plugged into the left side of the softener box 12, and a pipe 15 is plugged into one end of the water pump 14. A docking hole is opened on the upper surface of the equipment box 1, and the pipe 15 is fixedly connected to the nozzle seat 16 by passing through the docking hole. The lower surface of the nozzle seat 16 is plugged with an atomizing nozzle 17, and the interior of the equipment box 1 is fixedly connected with a movable A motor 18 is provided, and a moving lead screw 19 is connected to one end of the moving motor 18. A moving slider 20 is penetrated by a thread on the surface of the moving lead screw 19. A slide groove is provided on the top wall of the equipment box 1 near the right side. The equipment box 1 is slidably connected to the moving slider 20 through the slide groove. A moving hydraulic rod 21 is fixedly connected to the lower surface of the moving slider 20. A docking seat 22 is connected to one end of the moving hydraulic rod 21. A docking motor 23 is fixedly connected to the inside of the docking seat 22. A docking roller 24 is connected to one end of the docking motor 23. A driving seat 25 is fixedly connected to the inside of the equipment box 1. A driving motor 26 is fixedly connected to the inside of the driving seat 25. A driving plate 27 is connected to one end of the driving motor 26. There are two driving seats 25, and both driving seats 25 are Located on the side of the bottom wall of the equipment box 1 close to the front, a collection seat 28 is fixedly connected to the right side of the equipment box 1, a collection motor 29 is fixedly connected inside the collection seat 28, a collection shaft 30 is plugged into one end of the collection motor 29, a hole is opened inside the collection seat 28, and the collection seat 28 is rotatably connected to the collection shaft 30 through the hole. A driving slot is opened on the upper surface of the equipment box 1, and a driver is arranged inside the driving slot. The model of the driver is DM556. This driver is a digital two-phase stepper motor driver based on a 32-bit motor-specific processor. It can set the subdivision within 400 to 51200 and any current value within the rated current, which can meet the application needs of most occasions. The driver integrates the automatic recognition function of motor parameters. The distinguishing function can identify 57 / 60 motors of different specifications, automatically generate the optimal operating parameters, and maximize the performance of the motor. The motor runs smoothly, with little vibration, low noise, and high output. During use, by fixing one end of the simulated leather on the surface of the collecting shaft 30, the visual sensor 11 can detect the texture of the simulated leather surface after the texture is formed, and detect whether the simulated leather surface is deformed due to the excessive temperature of the texture mold 10 during the texture forming. If the simulated leather surface is deformed, the softening agent in the softening agent box 12 is heated by the heating structure 13, and then the softening agent is discharged from the pipeline 15 into the nozzle seat 16 by the water pump 14, and then the softening agent is sprayed on the surface of the simulated leather by the atomizing nozzle 17.At the same time, the hydraulic rod 21 is moved to move the docking seat 22 downward until the docking roller 24 contacts the upper surface of the simulated leather, and the docking roller 24 is continuously rotated by the docking motor 23. At the same time, the movable motor 18 drives the movable lead screw 19 to continuously move the movable slider 20 and the docking roller 24 left and right, so that the deformed position of the simulated leather can be continuously squeezed and rolled, so that the softening agent and the simulated leather are fully integrated, and the problem that the simulated leather texture is easily scalded during the forming process, resulting in deformation of the surface and affecting the aesthetics of the simulated leather is solved, so that the surface of the simulated leather can be sprayed with the softening agent after the deformation of the simulated leather is detected, and the surface is continuously squeezed and rolled to soften it. The effect of fully integrating the agent with the simulated leather greatly reduces the generation of defective products. After the simulated leather and the softening agent are fully integrated, the hydraulic rod 21 is moved to move the docking roller 24 upward, and the collecting motor 29 is driven in the reverse direction to make the collecting shaft 30 rotate in the reverse direction to relax the collected simulated leather. The driving motor 26 is used to rotate the driving plate 27 to rotate the fused simulated leather to a vertical state, which is convenient for the operator to observe the fusion of the simulated leather to see whether it has recovered to its original state. After the observation, the driving motor 26 is used to rotate the driving plate 27 to reset it, and then the collecting motor 29 drives the collecting shaft 30 to collect the simulated leather.

[0028] How this utility works:

[0029] During use, the simulated leather is placed on the surface of the feeding roller 3, and then one end is placed inside the device. The air pump 5 generates negative pressure inside the adsorption box 4, and the dust and impurities on the surface of the simulated leather are sucked into the adsorption box 4 through the opening below the adsorption box 4, and then the dust and impurities are adsorbed and collected through the filter plate 6, which solves the problem that too much dust and impurities on the surface of the simulated leather may affect the subsequent grain forming thereof, and achieves the effect of adsorbing and collecting dust and impurities on the surface of the simulated leather before it enters the device, greatly enhancing the cleanliness of the surface of the simulated leather. The docking plate 8 and the grain mold 10 are moved downward by the lifting hydraulic rod 7, and the grain forming of the simulated leather can be performed. The texture mold 10 can be separated from the docking plate 8 by turning the bolt 9. By connecting other texture molds 10 to the docking plate 8 and then tightening the bolt 9 to fix other texture molds 10, the texture mold 10 can be quickly replaced. By fixing one end of the simulated leather on the surface of the collecting shaft 30, the texture of the simulated leather surface after the texture is formed can be detected by the visual sensor 11 to detect whether the simulated leather surface is deformed due to the excessive temperature of the texture mold 10 during the texture forming. If the simulated leather surface is deformed, the softening agent in the softening agent box 12 is heated by the heating structure 13, and then the softening agent is discharged into the nozzle seat 16 through the pipeline 15 through the water pump 14. Inside, the softening agent is sprayed on the surface of the simulated leather through the atomizing nozzle 17, and at the same time, the docking seat 22 is moved downward by moving the hydraulic rod 21 until the docking roller 24 contacts the upper surface of the simulated leather, and the docking roller 24 is continuously rotated by the docking motor 23. At the same time, the moving motor 18 drives the moving lead screw 19 to make the moving slider 20 and the docking roller 24 continuously move left and right, which can continuously squeeze and roll the deformed position of the simulated leather, so that the softening agent and the simulated leather are fully integrated, which solves the problem that the simulated leather texture is easily scalded during the forming process, causing its surface to deform and affect the aesthetics of the simulated leather, and achieves the ability to spray the softening agent on its surface and deform the simulated leather after detecting that the simulated leather has deformed. The surface is continuously squeezed and rolled to fully blend the softening agent with the simulated leather, which greatly reduces the generation of defective products. After the simulated leather and the softening agent are fully fused, the docking roller 24 is moved upward by moving the hydraulic rod 21, and the collecting motor 29 is driven in reverse to make the collecting shaft 30 rotate in the opposite direction to relax the collected simulated leather. The driving motor 26 is used to rotate the driving plate 27 to rotate the fused simulated leather to a vertical state, so that the operator can observe the fusion point of the simulated leather to see whether it has returned to its original state. After the observation, the driving motor 26 is used to rotate the driving plate 27 to reset it, and then the collecting motor 29 is used to drive the collecting shaft 30 to collect the simulated leather.

[0030] The electrical components appearing in this article are all connected to an external main controller and DM556220V mains electricity, and the main controller can be a conventional known device for control such as a computer.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A soft fine wrinkle simulated leather pattern forming device, comprising a device housing (1), characterized in that: The left side of the equipment box (1) is fixedly connected to a feed seat (2), the inside of the feed seat (2) is rotatably connected to a feed roller (3), the inside of the equipment box (1) is fixedly connected to an adsorption box (4), one side of the adsorption box (4) is plugged with an air pump (5), the inside of the adsorption box (4) is fixedly connected to a filter plate (6), the inside of the equipment box (1) is fixedly connected to a lifting hydraulic rod (7), one end of the lifting hydraulic rod (7) is plugged with a docking plate (8), the internal thread of the docking plate (8) is penetrated by a bolt (9), the docking plate (8) is threaded with a texture mold (10) through the bolt (9), the inside of the equipment box (1) is fixedly connected to a visual sensor (11), the upper surface of the equipment box (1) is fixedly connected to a softening agent box (12), the inside of the softening agent box (12) is fixedly connected to a heating structure (13), the left side of the softening agent box (12) is plugged with a water pump (14), one end of the water pump (14) is plugged with a pipe (15).

2. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: The lifting hydraulic rod (7) is located on the left side of the top wall of the equipment box (1), and the softening agent box (12) is located on the upper surface of the equipment box (1) close to the right side.

3. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: The upper surface of the equipment box (1) is provided with a docking hole, the pipeline (15) is fixedly connected to the nozzle seat (16) by passing through the docking hole, and the lower surface of the nozzle seat (16) is plugged with an atomizing nozzle (17).

4. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: The air pump (5) is located in the middle of the right side of the adsorption box (4), the filter plate (6) is located near the bottom of the adsorption box (4), and the adsorption box (4) is hollow with an opening at the bottom.

5. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: The heating structure (13) is located at the center of the inner wall of the softening agent box (12).

6. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: A movable motor (18) is fixedly connected inside the device box (1), a movable lead screw (19) is plugged into one end of the movable motor (18), a movable slider (20) is threadedly penetrated through the surface of the movable lead screw (19), a slide groove is provided on the top wall of the device box (1) near the right side, the device box (1) is slidably connected to the movable slider (20) via the slide groove, a movable hydraulic rod (21) is fixedly connected to the lower surface of the movable slider (20), a docking seat (22) is plugged into one end of the movable hydraulic rod (21), a docking motor (23) is fixedly connected inside the docking seat (22), and a docking roller (24) is plugged into one end of the docking motor (23).

7. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: A drive seat (25) is fixedly connected to the interior of the equipment box (1), a drive motor (26) is fixedly connected to the interior of the drive seat (25), one end of the drive motor (26) is plugged with a drive plate (27), the number of the drive seats (25) is two, and the two drive seats (25) are both located on a side of the bottom wall of the equipment box (1) close to the front.

8. The soft fine wrinkle simulated leather pattern forming device according to claim 1, characterized in that: A collecting seat (28) is fixedly connected to the right side of the equipment box (1), a collecting motor (29) is fixedly connected inside the collecting seat (28), a collecting shaft (30) is plugged into one end of the collecting motor (29), a hole is provided inside the collecting seat (28), and the collecting seat (28) is rotatably connected to the collecting shaft (30) via the hole.

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