Crack repairing equipment for highway construction and maintenance
The crack repair device addresses uneven discharge and solidification issues by using a heating plate, tilting blocking block, and rectifier plate to achieve smooth and even asphalt application, ensuring a flat and aesthetically pleasing repair surface.
Patent Information
- Application Number
- CN202420460233.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-11
AI Technical Summary
Existing asphalt pavement repair methods suffer from uneven discharge and asphalt overflow, leading to elevated repair surfaces and potential blockage at the discharge port due to solidification, affecting the flatness and appearance of the pavement.
A crack repair device equipped with a heating plate to prevent asphalt solidification, a discharging structure with a tilting blocking block for controlled asphalt flow, and a rectifier plate for even distribution, combined with a rectifying and screed plate for uniform asphalt application.
Ensures smooth and even asphalt distribution, preventing discharge port blockage and ensuring a flat road surface without protrusions, enhancing the convenience and quality of asphalt repairs.
Smart Images

Figure CN222183010U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of road maintenance, in particular to crack repairing equipment for highway construction and maintenance. Background Art
[0002] Asphalt pavement refers to various types of pavement paved with road asphalt materials mixed into mineral materials. The asphalt binder improves the ability of paving aggregate to resist damage to the road surface caused by driving and natural factors, making the road surface smooth, dust-free, waterproof and durable. Therefore, asphalt pavement is the most widely used high-grade pavement in road construction. The asphalt structural layer of the asphalt pavement itself belongs to the category of flexible pavement.
[0003] However, due to vehicle overloading and asphalt aging, asphalt pavements are prone to potholes and cracks. At this time, repair equipment is needed to refill the cracks in the pavement with asphalt for repair. In actual use, the repair of asphalt pavements is often done by hand or machine, and the discharge is uneven, and asphalt overflows frequently, resulting in waste. As a result, the repaired pavement is often slightly higher than the normal pavement. In addition, asphalt hardening may occur during construction, resulting in blockage at the discharge port. In order to solve the above problems, avoid affecting the flatness of the pavement after asphalt repair, and avoid affecting the discharge port after asphalt cooling, we have proposed a crack repair equipment for highway construction and maintenance. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a crack repairing device for highway construction and maintenance, which solves the above-mentioned problems.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a crack repairing device for highway construction and maintenance, comprising a base plate, an asphalt barrel for placing asphalt is fixedly installed on the top of the base plate, a mounting rod is fixedly installed on the top of the asphalt barrel, and flip covers are hingedly installed on both sides of the mounting rod, a driving motor is fixedly installed on the top of the mounting rod, and a stirring shaft is fixedly connected to the output end of the driving motor, a discharge pipe for discharging is opened at the top of the base plate corresponding to the bottom of the asphalt barrel, a discharge structure is arranged inside the discharge pipe, a rectifier plate for leveling is fixedly installed on one side of the bottom of the base plate corresponding to the discharge pipe, a pusher is also fixedly installed on one side of the top of the base plate, and rollers are fixedly installed on both sides of the bottom of the base plate.
[0008] Preferably, a plurality of layer plates are equidistantly fixedly installed on the outer wall surface of the asphalt barrel, one end of each layer plate is fixedly installed on one side of the push handle, and an arc-shaped supporting arc plate is fixedly installed on the bottom of the other end of each layer plate, and the two groups of layer plates are fixedly connected together by a connecting block.
[0009] Preferably, a heating plate for heating and softening the asphalt is fixedly mounted on the inner wall surface of the substrate.
[0010] Preferably, the discharging structure includes a material blocking block, a connecting shaft, a control motor and a trigger key. The material blocking block is rotatably installed inside the discharging pipe through the connecting shaft. One end of the connecting shaft is fixedly connected to the output end of the control motor. The trigger key is fixedly installed on one side of the push handle. The trigger key and the control motor are electrically connected through a circuit.
[0011] Preferably, the rectifier plate as a whole is fixedly installed at the bottom of the base plate in an inclined manner, side scrapers inclined outward are fixedly installed on both sides of the rectifier plate, and corrugated evacuation grooves are provided at the bottom of the side scrapers and the rectifier plate.
[0012] Preferably, a screed plate which is inclined together with the rectifier plate is fixedly mounted on one side of the bottom of the substrate corresponding to the rectifier plate, and the screed plate is in an L-shape with smooth corners as a whole.
[0013] (III) Beneficial effects
[0014] Compared with the prior art, the utility model provides a crack repair device for highway construction and maintenance, which has the following beneficial effects:
[0015] 1. The crack repairing equipment for highway construction and maintenance is equipped with a heating plate. When in use, the heating plate is started to heat the entire interior of the asphalt barrel. Combined with the stirring of the stirring shaft, it can effectively prevent the asphalt from solidifying and clogging the discharge port during use.
[0016] 2. The crack repairing equipment for highway construction and maintenance, through the setting of the discharging structure, after the device is moved as a whole to the top of the crack to be repaired, the trigger button on the push handle can be pressed to trigger the control motor to start through the circuit, and the rotation of the control motor drives the blocking block fixed on the connecting shaft to rotate along with the connecting shaft, thereby driving the blocking block to tilt inside the discharging pipe. As the blocking block tilts, its blocking area will become smaller, and the asphalt will fall from the inside of the discharging pipe due to gravity, thereby completing the discharging, and then the control motor can be restarted by pressing the trigger button to drive the blocking block to reset, which is convenient and quick to use.
[0017] 3. The crack repairing equipment for highway construction and maintenance, through the setting of the rectifier plate, after the asphalt falls, only needs to push the device as a whole to make the rectifier plate scrape from the accumulated asphalt, and then the asphalt will expand along the rectifier plate on both sides until it contacts the side scraper, and then the asphalt will form evenly distributed protrusions along the evacuation grooves opened at the bottom of the rectifier plate and the side scraper, and then it will be flattened through repeated scraping of the screed plate to complete the asphalt repair, and the road surface after repair is flat and without protrusions, which is more convenient to use without affecting the appearance. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic cross-sectional view of the overall structure of the utility model;
[0020] Figure 3 For this utility model Figure 2 A local enlarged schematic diagram of point A in the figure.
[0021] In the figure: 1. base plate; 2. asphalt barrel; 3. mounting rod; 4. flip cover; 5. discharge pipe; 6. rectifier plate; 7. layer plate; 8. support arc plate; 9. connecting block; 10. stirring shaft; 11. heating plate; 12. material blocking block; 13. connecting shaft; 14. control motor; 15. trigger key; 16. side scraper; 17. evacuation trough; 18. leveling plate. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-3 A crack repairing device for highway construction and maintenance comprises a base plate 1, an asphalt barrel 2 for placing asphalt is fixedly installed on the top of the base plate 1, a mounting rod 3 is fixedly installed on the top of the asphalt barrel 2, and flaps 4 are hingedly installed on both sides of the mounting rod 3, a driving motor is fixedly installed on the top of the mounting rod 3, and a stirring shaft 10 is fixedly connected to the output end of the driving motor, a discharge pipe 5 for discharging is opened at the top of the base plate 1 corresponding to the bottom of the asphalt barrel 2, and a discharge structure is arranged inside the discharge pipe 5, a rectifier plate 6 for leveling is fixedly installed on one side of the bottom of the base plate 1 corresponding to the discharge pipe 5, a pusher is also fixedly installed on one side of the top of the base plate 1, and rollers are fixedly installed on both sides of the bottom of the base plate 1.
[0024] Furthermore, a number of layer plates 7 are fixedly installed at equal intervals on the outer wall surface of the asphalt barrel 2, one end of the layer plates 7 is fixedly installed on one side of the push handle, and an arc-shaped supporting arc plate 8 is fixedly installed on the bottom of the other end of the layer plates 7. The two groups of layer plates 7 are fixedly connected together by a connecting block 9. Through the arrangement of the layer plates 7, the supporting arc plates 8 and the connecting block 9, the asphalt barrel 2 can be firmly fixed on the top of the base plate 1, thereby preventing the asphalt barrel from tipping over due to the shaking of the vehicle body.
[0025] Furthermore, a heating plate 11 for heating and softening the asphalt is fixedly installed on the inner wall surface of the base plate 1. Through the setting of the heating plate 11, when in use, by starting the heating plate 11, the entire interior of the asphalt barrel 2 is heated, and combined with the stirring of the stirring shaft 10, the asphalt can be effectively prevented from solidifying and clogging the discharge port during use.
[0026] Furthermore, the discharging structure includes a blocking block 12, a connecting shaft 13, a control motor 14 and a trigger button 15. The blocking block 12 is rotatably installed inside the discharging pipe 5 through the connecting shaft 13. One end of the connecting shaft 13 is fixedly connected to the output end of the control motor 14. The trigger button 15 is fixedly installed on one side of the push handle. The trigger button 15 and the control motor 14 are electrically connected through a circuit. Through the setting of the discharging structure, after the device is moved as a whole to the top of the crack to be repaired, the trigger button 15 on the push handle can be pressed to trigger the control motor 14 to start through the circuit. The rotation of the control motor 14 drives the blocking block 12 fixedly installed on the connecting shaft 13 to rotate along with the connecting shaft 13, thereby driving the blocking block 12 to tilt inside the discharging pipe 5. As the blocking block 12 tilts, its blocking area will become smaller, and the asphalt will fall from the inside of the discharging pipe 5 due to gravity, thereby completing the discharging. After that, the control motor 14 can be restarted by pressing the trigger button 15 to drive the blocking block 12 to reset. It is convenient and quick to use.
[0027] Furthermore, the rectifying plate 6 is fixedly installed at the bottom of the base plate 1 in an inclined manner as a whole, and side scrapers 16 inclined outward are fixedly installed on both sides of the rectifying plate 6, and the side scrapers 16 and the bottom of the rectifying plate 6 are provided with corrugated evacuation grooves 17.
[0028] Furthermore, a screed plate 18 is fixedly installed on one side of the bottom of the base plate 1 corresponding to the rectifier plate 6, and the screed plate 18 is L-shaped with smooth corners. Through the setting of the rectifier plate 6, after the asphalt falls, it is only necessary to push the device as a whole to make the rectifier plate 6 scrape from the accumulated asphalt, and then the asphalt will expand along the rectifier plate 6 on both sides until it contacts the side scraper 16. After that, the asphalt will form uniform protrusions along the evacuation grooves 17 opened at the bottom of the rectifier plate 6 and the side scraper 16. After that, it is repeatedly scraped and leveled by the screed plate 18 to complete the asphalt repair. The road surface after the repair is flat and without protrusions, and it is more convenient to use without affecting the appearance.
[0029] Instructions
[0030] When in use, first open the two sets of flaps 4, then inject the asphalt needed for repair into the asphalt barrel 2, then start the driving motor to drive the stirring shaft 10 to rotate, and start the heating plate 11 to heat the entire interior of the asphalt barrel 2. The stirring of the stirring shaft 10 can effectively prevent the asphalt from solidifying and clogging the discharge port during use. After the asphalt is evenly stirred, the device is moved as a whole to the top of the crack to be repaired, and then the trigger button 15 on the push handle is pressed to trigger the control motor 14 to start. The rotation of the control motor 14 drives the blocking block 12 fixedly installed on the connecting shaft 13 to rotate along with the connecting shaft 13, thereby driving the blocking block 12 to tilt inside the discharge pipe 5. As the blocking block 12 tilts, its blocking area will become smaller, and the asphalt will pass through The asphalt falls from the inside of the discharge pipe 5 due to gravity, thus completing the discharge. Then, the control motor 14 is restarted by pressing the trigger button 15 to drive the material blocking block 12 to reset. After the asphalt falls, it is only necessary to push the device as a whole to make the rectifier plate 6 scrape from the accumulated asphalt, and then the asphalt will expand along the rectifier plate 6 on both sides until it contacts the side scraper 16. Then, the asphalt will form uniform protrusions along the evacuation grooves 17 opened at the bottom of the rectifier plate 6 and the side scraper 16, and then it will be flattened through repeated scraping of the leveling plate 18 to complete the asphalt repair, and the road surface after the repair is flat and without protrusions. The new type can cooperate with each other through the above-mentioned structures, which can not only avoid the influence of asphalt on the discharge port after cooling during use, but also make the road surface smoother and more practical after the asphalt repair.
[0031] The motor model used in the present invention is a 150 series motor that can be purchased on the market, and the heating plate model is Subot's controllable temperature silicone heating plate. The same models of components can be purchased on the market.
[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crack repair device for highway construction and maintenance, comprising a base plate (1), characterized in that: An asphalt barrel (2) for placing asphalt is fixedly mounted on the top of the base plate (1), a mounting rod (3) is fixedly mounted on the top of the asphalt barrel (2), flaps (4) are hingedly mounted on both sides of the mounting rod (3), a driving motor is fixedly mounted on the top of the mounting rod (3), and a stirring shaft (10) is fixedly connected to the output end of the driving motor, a discharge pipe (5) for discharging is provided at the top of the base plate (1) corresponding to the bottom of the asphalt barrel (2), a discharge structure is arranged inside the discharge pipe (5), a rectifier plate (6) for leveling is fixedly mounted on one side of the bottom of the base plate (1) corresponding to the discharge pipe (5), a pusher is also fixedly mounted on one side of the top of the base plate (1), and rollers are fixedly mounted on both sides of the bottom of the base plate (1).
2. A crack repairing device for highway construction and maintenance according to claim 1, characterized in that: A plurality of layer plates (7) are fixedly installed at equal intervals on the outer wall surface of the asphalt barrel (2), one end of each layer plate (7) is fixedly installed on one side of the push handle, and an arc-shaped supporting arc plate (8) is fixedly installed on the bottom of the other end of the layer plate (7), and the two groups of layer plates (7) are fixedly connected together by a connecting block (9).
3. The crack repairing device for highway construction and maintenance according to claim 1, characterized in that: A heating plate (11) for heating and softening asphalt is fixedly mounted on the inner wall surface of the base plate (1).
4. The crack repairing device for highway construction and maintenance according to claim 1, characterized in that: The material discharging structure comprises a material blocking block (12), a connecting shaft (13), a control motor (14) and a trigger key (15); the material blocking block (12) is rotatably mounted inside the material discharging pipe (5) via the connecting shaft (13); one end of the connecting shaft (13) is fixedly connected to the output end of the control motor (14); the trigger key (15) is fixedly mounted on one side of the push handle; the trigger key (15) and the control motor (14) are electrically connected via a circuit.
5. The crack repairing device for highway construction and maintenance according to claim 1, characterized in that: The rectifying plate (6) is fixedly mounted on the bottom of the base plate (1) in an inclined manner as a whole, and side scrapers (16) inclined outwardly are fixedly mounted on both sides of the rectifying plate (6), and the bottoms of the side scrapers (16) and the rectifying plate (6) are both provided with corrugated evacuation grooves (17).
6. The crack repairing device for highway construction and maintenance according to claim 1, characterized in that: A screed plate (18) which is inclined together with the rectifier plate (6) is fixedly mounted on one side of the bottom of the base plate (1), corresponding to the rectifier plate (6); the screed plate (18) is in an L-shape with smooth corners as a whole.
