Humidifying and atomizing air compression device for preparing high-interlacing-degree polyester industrial yarn
By using temperature and humidity sensors, heating bars, solenoid valves, baffles, filter elements and electrode rods in humidification atomization air compressors, the problem of spray temperature not matching the air temperature is solved, and the constant temperature of the spray chamber is achieved. The uniform humidification of the gas improves the production effect of high-network polyester wire.
Patent Information
- Application Number
- CN202420966554.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-07
AI Technical Summary
During the use of humidification device, the spray temperature may be different from the air temperature, resulting in an increase in the impact on the surrounding environment and increasing the difficulty of producing high-network polyester industrial wire.
A humidification atomization air compressor device is designed, using a temperature and humidity sensor to monitor the internal temperature of the spray chamber, the heating bar adjusts the water temperature, and the solenoid valve adjusts the gas discharge pressure. Combined with the baffle plate, filter element and electrode rod, it ensures gas filtration and sterilization. Achieve constant temperature inside the spray chamber and uniform humidification of gas.
It reduces the impact on the surrounding environment, slows down the condensation phenomenon, improves the diffusion speed of water mist and the electrostatic treatment effect of polyester wire, and ensures the production of high-network polyester wire.
Smart Images
Figure CN222185034U_ABST
Abstract
Description
Technical Field
[0001] The utility model application relates to the technical field of polyester industrial yarn processing, in particular to a humidifying atomizing air compressor device for preparing high-network polyester industrial yarn. Background Art
[0002] Polyester industrial yarn refers to high-strength, coarse-denier polyester industrial filament. During the production process of polyester yarn, friction between the yarns and between the yarns and the yarn network will cause static electricity and fluffing, which will affect the overall strength of the yarn bundle and increase the difficulty of high-density production.
[0003] In the prior art, the air temperature changes in real time with the external environment. During the use of the humidifier, the temperature of the spray sprayed by the humidifier may be different from the air temperature. When the air compressor is used, the air temperature may change while humidifying the air, thereby increasing the impact on the surrounding environment. Summary of the invention
[0004] In order to solve the problem that during the use of the humidifying device, the temperature of the spray may be different from the air temperature, and the air compressor may change the air temperature while humidifying the air, thereby increasing the impact on the surrounding environment, the utility model provides a humidifying atomizing air compressor device for preparing high-network polyester industrial yarn to solve the above problem.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A humidifying atomizing air compressor device for preparing high-network polyester industrial yarn comprises an air compressor body, the top of the air compressor body is fixedly connected with an air inlet and an exhaust port, one side of the exhaust port is fixedly connected with an exhaust pipe, one end of the exhaust pipe is provided with a humidifying mechanism, the humidifying mechanism comprises a spray chamber, a discharge pipe and a spray pipe, one side of the spray chamber is fixedly connected with the exhaust pipe, the top of the spray chamber is fixedly connected with an electric control box and a water pump, the water inlet and the water outlet of the water pump are fixedly connected with a connecting pipe 1 and a connecting pipe 2, respectively, the bottom of the connecting pipe 2 is fixedly connected with the spray pipe, the bottom of the spray pipe is fixedly connected with an atomizing nozzle, and a heating strip is inserted through the outside of the spray pipe, one side of the heating strip is fixedly connected with the inside of the spray chamber, one side of the spray chamber is fixedly connected with the discharge pipe, and a solenoid valve is installed on the discharge pipe.
[0007] Furthermore, a temperature and humidity sensor is fixedly connected to the top of the spray chamber, and the temperature and humidity sensor is electrically connected to the electric control box.
[0008] Furthermore, one end of the air inlet is fixedly connected to an air inlet pipe, one end of the air inlet pipe is fixedly connected to a purification box, one side of the purification box is provided with an air inlet, and the inner wall of the air inlet is fixedly connected to a filter.
[0009] Furthermore, a baffle is overlapped on one side of the filter screen, the baffle is arranged obliquely, and one side of the baffle is fixedly connected to the inner wall of the purification box.
[0010] Furthermore, a limit strip is engaged on one side of the purification box, and a filter element is fixedly connected to one side of the limit strip.
[0011] Furthermore, one side of the filter element is snap-connected to the inner wall of the purification box, and the filter element is slidably connected to the side wall of the purification box.
[0012] Furthermore, a power module is fixedly connected to one side of the purification box, a mounting frame is fixedly connected to the bottom of the inner cavity of the purification box, an electrode rod is fixedly connected to the bottom of the mounting frame, and the electrode rod is electrically connected to the power module.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. In the utility model, the temperature inside the spray chamber can be monitored by the temperature and humidity sensor, the heating strip can heat the spray pipe to adjust the water temperature, and then the temperature inside the spray chamber can be basically constant, the impact on the surrounding environment can be reduced, and the condensation phenomenon can be slowed down. The gas discharged by the air compressor can accelerate the diffusion of water mist inside the spray chamber, and the solenoid valve can adjust the air pressure when the gas is discharged to ensure that the water mist is in uniform contact with the polyester yarn, and the electrostatic treatment effect on the polyester yarn is good, thereby ensuring the production of high-network polyester yarn.
[0015] 2. In the utility model, the flow rate of the gas entering the purification box can be slowed down by the baffle, the filter element can filter the gas, and the filter element is easy to disassemble and replace on one side of the purification box, which is convenient to use. The mounting frame can assist the stable installation of the electrode rod inside the purification box, and the electrode rod can be used to sterilize and deodorize the gas, thereby improving the quality of the air entering the air compressor body and extending the service life of the air compressor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 is a schematic structural diagram of an air compressor device according to an embodiment of the present application;
[0018] Figure 2 yes Figure 1 A schematic diagram of the structure of the temperature and humidity sensor in the embodiment shown;
[0019] Figure 3 yes Figure 1 A schematic diagram of the connection between the spray pipe and the atomizing nozzle structure in the embodiment shown;
[0020] Figure 4 yes Figure 1 A schematic diagram of the installation of the baffle structure in the embodiment shown;
[0021] Figure 5 yes Figure 1 Schematic diagram of the installation of the mounting frame structure in the illustrated embodiment.
[0022] The meanings of the reference numerals in the figure are as follows: 1. Electric control box; 2. Connecting pipe one; 3. Spray chamber; 4. Discharge pipe; 5. Air compressor body; 6. Exhaust pipe; 7. Inlet pipe; 8. Purification box; 9. Spray pipe; 10. Temperature and humidity sensor; 11. Water pump; 12. Heating strip; 13. Connecting pipe two; 14. Atomizing nozzle; 15. Baffle; 16. Filter element; 17. Limit strip; 18. Electrode rod; 19. Mounting bracket; 20. Solenoid valve; 21. Inlet; 22. Exhaust; 23. Filter. DETAILED DESCRIPTION
[0023] In order to make the purpose, features, and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0024] Reference Figure 1-Figure 5 A humidifying atomizing air compressor device for preparing high-network polyester industrial yarn comprises an air compressor body 5, the top of the air compressor body 5 is respectively fixedly connected with an air inlet 21 and an exhaust port 22, one side of the exhaust port 22 is fixedly connected with an exhaust pipe 6, one end of the exhaust pipe 6 is provided with a humidifying mechanism, the humidifying mechanism comprises a spray chamber 3, an exhaust pipe 4 and a spray pipe 9, one side of the spray chamber 3 is fixedly connected with the exhaust pipe 6, the top of the spray chamber 3 is fixedly connected with an electric control box 1 and a water pump 11, the water inlet and the water outlet of the water pump 11 are respectively The connecting pipe 1 2 and the connecting pipe 2 13 are fixedly connected respectively. The bottom of the connecting pipe 2 13 is fixedly connected to the spray pipe 9. The bottom of the spray pipe 9 is fixedly connected to an atomizing nozzle 14. A heating strip 12 is inserted through the outside of the spray pipe 9. One side of the heating strip 12 is fixedly connected to the inside of the spray chamber 3. One side of the spray chamber 3 is fixedly connected to the discharge pipe 4. A solenoid valve 20 is installed on the discharge pipe 4. A temperature and humidity sensor 10 is fixedly connected to the top of the spray chamber 3. The temperature and humidity sensor 10 is electrically connected to the electric control box 1.
[0025] Specifically, the compressed high-pressure gas can be sent into the spray chamber 3 by using the exhaust pipe 6, the water pump 11 can accelerate the liquid to enter the spray pipe 9 from the connecting pipe 2 13, and a plurality of atomizing nozzles 14 are arranged at the bottom of the spray pipe 9 to increase the coverage area inside the spray chamber 3. The gas discharged from the air compressor body 5 can accelerate the diffusion of atomized water droplets, so that the water droplets are fully mixed with the air to achieve the humidification effect of the air. The temperature and humidity sensor 10 can detect the temperature and humidity changes inside the spray chamber 3. When the external temperature is low, the heating strip 12 is turned on by the electric control box 1. A plurality of heating wires are installed inside the heating strip 12 to heat the spray pipe 9. Since the spray pipe 9 is made of heat-conducting material, the water inside can be heated, thereby adjusting the temperature of the atomized water droplets to avoid the water temperature being too low, thereby assisting the constant temperature inside the spray chamber 3. The solenoid valve 20 on the discharge pipe 4 can control the discharge flow rate of the gas, thereby increasing the applicability of the entire device and improving the treatment effect on polyester yarn.
[0026] As an optimization solution, Figure 1 , Figure 3 , Figure 4 and Figure 5 As shown, one end of the air inlet 21 is fixedly connected to the air inlet pipe 7, one end of the air inlet pipe 7 is fixedly connected to the purification box 8, an air inlet is opened on one side of the purification box 8, a filter screen 23 is fixedly connected to the inner wall of the air inlet, a baffle 15 is overlapped on one side of the filter screen 23, the baffle 15 is inclined, and one side of the baffle 15 is fixedly connected to the inner wall of the purification box 8, a limit strip 17 is engaged with one side of the purification box 8, one side of the limit strip 17 is fixedly connected to a filter element 16, one side of the filter element 16 is engaged with the inner wall of the purification box 8, and the filter element 16 is slidably connected to the side wall of the purification box 8, one side of the purification box 8 is fixedly connected to a power module, a mounting frame 19 is fixedly connected to the bottom of the inner cavity of the purification box 8, an electrode rod 18 is fixedly connected to the bottom of the mounting frame 19, and an electrical connection is adopted between the electrode rod 18 and the power module.
[0027] Specifically, the air intake pipe 7 can realize the connection between the purification box 8 and the air compressor body 5, the filter 23 can filter the air entering the purification box 8, and the inclined baffles 15 can increase the contact area with the air, so that the multiple baffles 15 can slow down the flow rate of the air, so that the gas can fully contact with the filter element 16, thereby improving the filtering effect of the filter element 16 on the air. The filtered air reacts with the electrode rod 18 to achieve sterilization, completing the overall purification inside the purification box 8, which can reduce impurities in the air, improve air quality, and be more conducive to the use of the air compressor body 5. The power module can provide power for the electrode rod 18, and the mounting frame 19 can assist in the stable installation and use of the two groups of electrode rods 18 to ensure the use effect of the electrode rod 18.
[0028] Working principle: First, the exhaust pipe 4 is connected to the polyester yarn processing equipment, so that the humid air discharged from the exhaust pipe 4 contacts the polyester yarn, thereby eliminating the static electricity on the surface of the polyester yarn. When the air compressor body 5 is in use, the air around the device enters the purification box 8 through the filter screen 23, is baffled and buffered by the baffle plate 15, and then filtered by the filter element 16. The filtered gas reaches the vicinity of the electrode rod 18. The negative high-voltage power supply can ionize the air near the electrode rod 18 to achieve a sterilization and deodorization effect. The treated gas passes through The air inlet pipe 7 enters the air compressor body 5, enters the exhaust pipe 6 after being compressed by the air compressor body 5, and is then sent to the spray chamber 3. The connecting pipe 1 2 is connected to an external water source, and the water enters the spray pipe 9 through the connecting pipe 2 13. The water is atomized and sprayed by the atomizing nozzle 14 to humidify the air. The temperature and humidity sensor 10 can be used to detect the temperature inside the spray chamber 3. When the temperature is lower than the set value, the heating strip 12 can be used to heat the spray pipe 9 to adjust the temperature of the atomized water droplets and keep the temperature inside the spray chamber 3 basically constant.
[0029] It will be apparent to those skilled in the art that the present application is not limited to the details of the exemplary embodiments described above, and that the present application can be implemented in other specific forms without departing from the spirit or essential features of the present application. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalent elements of the claims be included in the present application. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0030] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A humidifying atomizing air compressor device for preparing high-interlaced polyester industrial yarn, comprising an air compressor body (5), the top of the air compressor body (5) is fixedly connected to an air inlet (21) and an exhaust port (22), and one side of the exhaust port (22) is fixedly connected to an exhaust pipe (6). Features: A humidifying mechanism is arranged at one end of the exhaust pipe (6), and the humidifying mechanism comprises a spray chamber (3), a discharge pipe (4) and a spray pipe (9); one side of the spray chamber (3) is fixedly connected to the exhaust pipe (6); the top of the spray chamber (3) is fixedly connected to an electric control box (1) and a water pump (11); the water inlet and the water outlet of the water pump (11) are respectively fixedly connected to a connecting pipe 1 (2) and a connecting pipe 2 (13); the bottom of the connecting pipe 2 (13) is fixedly connected to the spray pipe (9); the bottom of the spray pipe (9) is fixedly connected to an atomizing nozzle (14); a heating strip (12) is inserted through the outside of the spray pipe (9); one side of the heating strip (12) is fixedly connected to the inside of the spray chamber (3); one side of the spray chamber (3) is fixedly connected to the discharge pipe (4); and a solenoid valve (20) is installed on the discharge pipe (4).
2. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 1, Features: A temperature and humidity sensor (10) is fixedly connected to the top of the spray chamber (3), and the temperature and humidity sensor (10) is electrically connected to the electric control box (1).
3. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 1, Features: One end of the air inlet (21) is fixedly connected to an air inlet pipe (7), one end of the air inlet pipe (7) is fixedly connected to a purification box (8), one side of the purification box (8) is provided with an air inlet, and the inner wall of the air inlet is fixedly connected to a filter screen (23).
4. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 3, Features: A baffle (15) is overlapped on one side of the filter screen (23), the baffle (15) is arranged obliquely, and one side of the baffle (15) is fixedly connected to the inner wall of the purification box (8).
5. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 3, Features: A limit strip (17) is engaged on one side of the purification box (8), and a filter element (16) is fixedly connected to one side of the limit strip (17).
6. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 5, Features: One side of the filter element (16) is snap-connected to the inner wall of the purification box (8), and the filter element (16) is slidably connected to the side wall of the purification box (8).
7. A humidifying atomizing air compressor for preparing high-interlaced polyester industrial yarn according to claim 3, Features: A power module is fixedly connected to one side of the purification box (8), a mounting frame (19) is fixedly connected to the bottom of the inner cavity of the purification box (8), an electrode rod (18) is fixedly connected to the bottom of the mounting frame (19), and an electrical connection is adopted between the electrode rod (18) and the power module.