Device for optimizing compressed air and automatically discharging and recycling condensate water of air storage tank

Abstract

The utility model discloses a device for optimizing compressed air and automatically discharging and recycling condensate water of an air storage tank, which comprises the air storage tank and a packing centrifugal pump, the condensate water is contained in the inner wall of the bottom of the air storage tank, one side of the air storage tank is fixedly communicated with an air outlet pipeline, the end position of the air outlet pipeline is fixedly communicated with a freezing dryer, and the freezing dryer is fixedly communicated with the packing centrifugal pump. An air source dryer is installed on an air outlet pipeline of the refrigeration dryer and used for further drying compressed air, an automatic drainage assembly is installed at the bottom of the air storage tank, and a condensate water recycling assembly is installed on the automatic drainage assembly. According to the utility model, the condensate water can be timely drained through the guide pipe by the automatic drainage assembly, manual drainage by personnel is not needed, the labor intensity of the personnel is reduced, the safety of the personnel is guaranteed, and the condensate water can flow into the sludge collecting pipe through the guide pipe by communicating the guide pipe with the sludge collecting pipe. And the interior of the sludge collecting pipe is flushed, so that recycling of condensate water is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of condensed water in gas storage tanks, and in particular to a device for optimizing compressed air and automatically discharging and reusing condensed water in gas storage tanks. Background Art

[0002] During the operation of the air compressor, the compressed air generated and stored in the air tank is prone to form a large amount of condensed water. It is usually necessary to manually open the valve at the bottom of the air tank to drain the water, which is inconvenient for personnel to operate. The cold dryer cannot completely remove the water vapor in the compressed air. If there is too much condensed water and it is not discharged in time, the high water vapor content in the compressed air will cause damage to the pneumatic components using compressed air and reduce the service life of the equipment. As for the condensed water, if it is discharged directly, it will also cause a waste of water resources. Therefore, technical personnel in this field provide a device for optimizing compressed air and automatically discharging and reusing condensed water in an air tank to solve the problems raised in the above background technology. Utility Model Content

[0003] The utility model aims to solve the shortcomings in the prior art and proposes a device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A device for optimizing compressed air and automatically discharging and reusing condensed water from an air tank, comprising an air tank and a filling centrifugal pump, wherein the bottom inner wall of the air tank contains condensed water, one side of the air tank is fixedly connected to an air outlet pipeline, the end of the air outlet pipeline is fixedly connected to a cold dryer, an air source dryer is installed on the air outlet pipeline of the cold dryer for further drying the compressed air, an automatic drainage component is installed at the bottom of the air tank, and a condensed water recycling component is installed on the automatic drainage component.

[0006] As a further solution of the utility model, the automatic drainage assembly includes an L-shaped tube, a collection tube, a conduit, and a float. The bottom of the gas storage tank is fixedly connected to an L-shaped tube, one end of the L-shaped tube is fixedly connected to the collection tube, and the collection tube is vertically arranged. The float is arranged inside the collection tube, one side of the collection tube is fixedly connected to a conduit, and the conduit is lower than the L-shaped tube, and the float can block the conduit.

[0007] As a further solution of the utility model, the condensed water recycling component is a sludge collection pipe, and one end of the conduit is fixedly connected to the sludge collection pipe.

[0008] As a further solution of the utility model, the filler centrifugal pump is arranged above the sludge collection pipe.

[0009] As a further solution of the utility model, a manual ball valve is installed on the L-shaped pipe.

[0010] The beneficial effects of the utility model are:

[0011] 1. By installing an automatic drainage component at the bottom of the gas tank, when condensed water is generated in the gas tank, the automatic drainage component can discharge the condensed water through the conduit in time, thereby eliminating the need for manual drainage by personnel, reducing labor intensity, ensuring personnel safety, and increasing equipment service life.

[0012] 2. By connecting the conduit with the sludge collection pipe, the condensed water flows into the sludge collection pipe through the conduit, and the inside of the sludge collection pipe is flushed, so that the condensed water is reused, thereby saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of a device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank proposed by the utility model;

[0014] Figure 2 This is a partially enlarged structural schematic diagram of a device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank, which is proposed by the utility model.

[0015] In the figure: 1. Gas storage tank; 2. Air outlet pipeline; 3. Cold dryer; 4. Air source dryer; 5. Condensate; 6. Float; 7. Automatic drainage assembly; 8. Manual ball valve; 9. Filling centrifugal pump; 10. Sludge collection pipe; 11. L-shaped pipe; 12. Manifold; 13. Conduit. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. It should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0017] Reference Figure 1-Figure 2A device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank, comprising an air storage tank 1 and a filling centrifugal pump 9. The air storage tank 1 is used to store the generated compressed air. Condensed water 5 is placed on the inner wall of the bottom of the air storage tank 1. An air outlet pipeline 2 is fixedly connected to one side of the air storage tank 1. A cold dryer 3 is fixedly connected to the end of the air outlet pipeline 2. The cold dryer 3 is a refrigerated dryer, which reduces the temperature of the compressed air. Because the temperature of the compressed air is very high, the cold dryer 3 can just play a cooling role. The outlet pipeline of the cold dryer 3 is fixedly connected to the end of the air outlet pipeline 2. An air source dryer 4 is installed to further dry the compressed air. The compressed air in the air storage tank 1 is introduced into the cold dryer 3 through the air outlet pipe 2. The cold dryer 3 reduces the temperature of the compressed air and cools the compressed air. The cooled air is then introduced into the air pipeline in turn. The air source dryer 4 on the air pipeline further dries the compressed air. Finally, the compressed air is input to the air-using equipment for use. An automatic drainage component 7 is installed at the bottom of the air storage tank 1, and a condensed water recycling component is installed on the automatic drainage component 7.

[0018] In the utility model, the automatic drainage component 7 includes an L-shaped tube 11, a collection tube 12, a conduit 13, and a float 6. The bottom of the gas storage tank 1 is fixedly connected with the L-shaped tube 11, one end of the L-shaped tube 11 is fixedly connected with the collection tube 12, the collection tube 12 is vertically arranged, the float 6 is arranged inside the collection tube 12, one side of the collection tube 12 is fixedly connected with the conduit 13, and the conduit 13 is lower than the L-shaped tube 11. The float 6 blocks the conduit 13 in the initial state. When condensed water 5 is generated in the gas storage tank 1, the condensed water 5 flows into the collection tube 12 through the L-shaped tube 11. After the condensed water 5 is gathered in the collection tube 12, the float 6 starts to rise. At this time, the blockage of the conduit 13 is released, and the condensed water 5 is discharged through the conduit 13 to achieve automatic drainage.

[0019] In the utility model, the condensed water recycling component is a sludge collection pipe 10, and one end of the conduit 13 is fixedly connected to the sludge collection pipe 10. By leading the conduit 13 to the sludge collection pipe 10 of the feed pump sewage pipe in the factory area, the condensed water 5 flows into the sludge collection pipe 10 through the conduit 13, and the inside of the sludge collection pipe 10 is flushed, thereby realizing the recycling of the condensed water 5.

[0020] In the utility model, the packing centrifugal pump 9 is arranged above the sludge collecting pipe 10. The packing centrifugal pump 9 is mainly used to lift the sludge generated in the factory area to the dewatering machine of the external equipment. When the sludge is lifted into the dewatering machine, part of the sludge will seep out from the volute gap of the packing centrifugal pump 9, and then the seeped sludge liquid flows into the sludge collecting pipe 10, and the condensed water 5 flushes the sludge collecting pipe 10.

[0021] In the utility model, a manual ball valve 8 is installed on the L-shaped tube 11, and the manual ball valve 8 is always in a normally open state.

[0022] Working principle: When in use, the compressed air in the gas tank 1 is passed into the cold dryer 3 through the air outlet pipe 2. The cold dryer 3 reduces the temperature of the compressed air and cools the compressed air. The cooled air is then passed into the air pipeline in turn. The air source dryer 4 on the air pipeline further dries the compressed air. Finally, the compressed air is input to the gas-using equipment for use. After the gas tank 1 has worked for a long time, condensed water 5 will be generated inside. The condensed water 5 flows into the manifold 12 through the L-shaped pipe 11. After the condensed water 5 is gathered in the manifold 12, the float 6 begins to rise. At this time, the blockage of the conduit 13 is released, and the condensed water 5 flows into the sludge collection pipe 10 through the conduit 13, flushing the inside of the sludge collection pipe 10 to achieve the reuse of the condensed water 5.

[0023] In this application, structures and connection relationships that are not described in detail are all prior arts, and their structures and principles are well-known technologies and will not be described in detail here.

[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank, comprising an air storage tank (1) and a packing centrifugal pump (9), characterized in that: The inner wall at the bottom of the gas storage tank (1) contains condensed water (5); one side of the gas storage tank (1) is fixedly connected to an air outlet pipeline (2); the end of the air outlet pipeline (2) is fixedly connected to a cold dryer (3); an air source dryer (4) is installed on the air outlet pipeline of the cold dryer (3) for further drying the compressed air; an automatic drainage component (7) is installed at the bottom of the gas storage tank (1); a condensed water recycling component is installed on the automatic drainage component (7).

2. The device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank according to claim 1 is characterized in that: The automatic drainage component (7) comprises an L-shaped tube (11), a manifold (12), a conduit (13), and a float (6); the bottom of the gas storage tank (1) is fixedly connected to the L-shaped tube (11); one end of the L-shaped tube (11) is fixedly connected to the manifold (12); the manifold (12) is arranged vertically; the float (6) is arranged inside the manifold (12); one side of the manifold (12) is fixedly connected to the conduit (13); the conduit (13) is lower than the L-shaped tube (11); and the float (6) can block the conduit (13).

3. The device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank according to claim 2 is characterized in that: The condensed water recycling component is a sludge collection pipe (10), and one end of the conduit (13) is fixedly connected to the sludge collection pipe (10).

4. The device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank according to claim 3 is characterized in that: The filler centrifugal pump (9) is arranged above the sludge collection pipe (10).

5. The device for optimizing compressed air and automatically discharging and reusing condensed water from an air storage tank according to claim 2 is characterized in that: A manual ball valve (8) is installed on the L-shaped tube (11).

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