Graphite condenser

By introducing air filters, springs and reinforcement components into the graphite condenser, the problems of dust accumulation and vibration damage of graphite tubes are solved, the condensation effect and equipment stability are improved, and the service life is extended.

CN222187871UActive Publication Date: 2024-12-17QUZHOU WEIRONG PHARM CO LTD
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Patent Information

Application Number
CN202420693213.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-17
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

When existing graphite condensers are used for a long time, dust accumulation is easily generated inside the graphite tube, which affects the condensation effect and equipment life, and lacks gas filtration devices.

Method used

A graphite condenser is designed, equipped with an air filter, spring and reinforcement assembly, which filters dust in high-temperature gas through the air filter, and the spring cushions external vibration, strengthens the assembly and improves the overall strength, ensuring the condensation effect and equipment stability.

Benefits of technology

It effectively avoids dust adsorption on the surface of graphite tubes, improves the condensation effect and service life, reduces the risk of vibration damage, and improves the impact resistance and service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of chemical equipment, and discloses a graphite condenser which comprises a condensation barrel, symmetrical supporting columns are fixedly installed on the surface of the bottom of the condensation barrel, base plates are installed at the bottom ends of the supporting columns, a cooling water inlet is formed in the surface of the front side of the condensation barrel, and a cooling water outlet is formed below the cooling water inlet. A water tank is installed on the bottom face in the condensation barrel, and a condensate water outlet is formed in the bottom surface of the water tank. Dust doped in high-temperature gas entering the condensation barrel can be adsorbed through the air filter screen, so that the purity of the gas is improved, the situation that the condensation effect is reduced due to the fact that the dust is adsorbed on the surface of the graphite pipe is avoided, the service life of the graphite pipe is prolonged, and the risk that the graphite pipe is damaged due to external vibration can be reduced through the spring. Large vibration is inevitably generated during daily use and transportation, so that the purpose of protecting the graphite pipe is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical industry, in particular to a graphite condenser. Background Art

[0002] The condenser is a component of the refrigeration system and a type of heat exchanger. It can convert gas or steam into liquid and transfer the heat in the pipe to the air near the pipe in a very fast way. The working process of the condenser is an exothermic process, so the condenser temperature is relatively high. Power plants use many condensers to condense the steam discharged from the turbine. Condensers are used in refrigeration plants to condense refrigeration vapors such as ammonia and Freon. Condensers are used in the petrochemical industry to condense hydrocarbons and other chemical vapors. In the distillation process, the device that converts vapor into liquid is also called a condenser. All condensers operate by taking away the heat of gas or vapor.

[0003] According to the search, the Chinese patent document announcement number: CN209341917U discloses a graphite condenser, including a graphite condenser body, an operating button, a condensation chamber, an electric telescopic rod, a base, a cooling medium inlet and a cooling medium outlet. The right side of the front of the graphite condenser body is fixedly installed with an operating button, and the bottom end of the graphite condenser body is fixedly installed with a support column, and the number of the support columns is three. The bottom end of the graphite condenser body between the support columns is fixedly installed with a discharge port and an air inlet from left to right in sequence, and the inside of the graphite condenser body is fixedly opened with a condensation chamber. The graphite condenser is provided with a base, a supporting bottom plate and rollers. When it needs to be moved, the graphite condenser is easy to move by the rollers, and the base can fix the graphite condenser. At the same time, the scraping ring inside the condensation chamber can scrape off the scale inside the condensation chamber to avoid excessively thick scale affecting the working efficiency of the device. The structure is simple and the design is reasonable.

[0004] When the above-mentioned graphite condenser equipment is in use, no gas filtering device is provided, and dust is easily accumulated inside the graphite tube after long-term use, thus affecting the use. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a graphite condenser that can filter gas to prevent dust from reducing the condensation effect of the graphite tube, and add a protective component to provide protection for the graphite tube, thereby solving the technical problem that dust accumulation is prone to occur inside the graphite tube during long-term use of the prior art condenser equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a graphite condenser, comprising a condensation barrel, the bottom surface of which is fixedly mounted with mutually symmetrical pillars, the bottom ends of which are mounted with pads, a cooling water inlet being mounted on the front surface of the condensation barrel, and a cooling water outlet being mounted below the cooling water inlet.

[0007] A water tank is installed on the inner bottom surface of the condensation barrel, a condensate outlet is installed on the bottom surface of the water tank, an air outlet is installed on the left surface of the water tank, an air inlet is installed on the top surface of the condensation barrel, and a mounting seat is connected to the upper surface of the air inlet.

[0008] As a preferred solution of the utility model, an air filter is installed on the top surface of the mounting seat. The air filter can absorb dust mixed with the high-temperature gas entering the condensation barrel, thereby improving the purity of the gas, preventing dust from being adsorbed on the surface of the graphite tube, resulting in a decrease in its condensation effect, and increasing the service life of the graphite tube.

[0009] As a preferred solution of the utility model, the upper and lower ends of the condensing barrel are respectively installed with mutually symmetrical mounting plates, the lower surface of the mounting plate is fixedly installed with a through-hole base, and the surface of the through-hole base is connected with a graphite tube. The mounting plate facilitates the rapid replacement and installation of the graphite tube by the staff, the operation is more convenient, and the operation risk of the installation process is reduced. Moreover, the through-hole base allows the gas to enter the graphite tube evenly from the inside thereof, thereby improving the condensation effect.

[0010] As a further preferred embodiment of the present invention, mutually symmetrical springs are installed on the bottom surface of the through hole base, a connecting seat is installed on the top surface of the spring, and a graphite tube is connected to the upper surface of the connecting seat. The springs can reduce the risk of damage to the graphite tube due to external vibrations, and the springs can buffer the vibrations generated during daily use and transportation, thereby protecting the graphite tube.

[0011] As a preferred solution of the utility model, the inner wall of the condensation barrel is welded with a reinforcement component, which is composed of a circular ring, a fixing plate is fixedly installed on the surface of the circular ring, and welding blocks are respectively installed on the upper and lower surfaces of the reinforcement component. The reinforcement component improves the overall strength of the condensation barrel, enables it to effectively resist external impact, protects the graphite tube inside it from damage, and improves the service life of the equipment.

[0012] As a preferred solution of the utility model, the top surfaces of the mounting seat and the air inlet are respectively provided with screw holes, the surfaces of the screw holes are connected with fixing screws, and the mounting seat and the air inlet are fixed by the fixing screws. The mounting seat can be quickly disassembled and installed by turning the fixing screws, so that the staff can perform daily cleaning and replacement of the air filter to ensure the filtering effect of high-temperature gas.

[0013] Compared with the prior art, the graphite condenser provided by the utility model has the following beneficial effects:

[0014] 1. The utility model can absorb dust mixed with the high-temperature gas entering the condensation barrel through the air filter, thereby improving the purity of the gas, avoiding dust adsorbing on the surface of the graphite tube, resulting in a decrease in the condensation effect, and increasing the service life of the graphite tube. In addition, by setting a spring, the risk of damage to the graphite tube due to external vibration can be reduced. During daily use and transportation, it is inevitable that large vibrations will occur. The spring can provide a buffering effect to achieve the purpose of protecting the graphite tube.

[0015] 2. The utility model can improve the overall strength of the condensation barrel by setting a reinforcement component, so that it can effectively resist external impact and protect the graphite tube inside it from damage, thereby increasing the service life of the entire equipment, and the mounting base can be quickly disassembled and installed by turning the fixing screws, so that it is convenient for the staff to carry out daily cleaning and replacement of the air filter to ensure the filtering effect of high-temperature gas. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only examples of the embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0017] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0018] Figure 2 It is a cross-sectional structural schematic diagram of an embodiment of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the reinforcement assembly of an embodiment of the utility model;

[0020] Figure 4 This is a schematic diagram of the mounting base structure of an embodiment of the utility model.

[0021] Figure numerals: 1. Condensation barrel; 2. Support; 3. Pad; 4. Cooling water inlet; 5. Cooling water outlet; 6. Water tank; 7. Condensate outlet; 8. Air outlet; 9. Air inlet; 10. Mounting seat; 101. Screw hole; 102. Fixing screw; 11. Air filter; 12. Reinforcement assembly; 121. Ring; 122. Fixing plate; 123. Welding block; 13. Mounting plate; 14. Through hole base; 15. Spring; 16. Connecting seat; 17. Graphite tube. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the embodiments of the present invention are further described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0023] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the embodiments of the present invention.

[0024] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0025] Embodiment 1:

[0026] like Figure 1-2 As shown, a graphite condenser according to an embodiment of the utility model comprises a condensation barrel 1, on the bottom surface of which mutually symmetrical pillars 2 are fixedly mounted, a pad 3 is mounted at the bottom end of the pillars 2, a cooling water inlet 4 is mounted on the front surface of the condensation barrel 1, and a cooling water outlet 5 is mounted below the cooling water inlet 4.

[0027] A water tank 6 is installed on the inner bottom surface of the condensation barrel 1, a condensate outlet 7 is installed on the bottom surface of the water tank 6, and an air outlet 8 is installed on the left surface of the water tank 6. An air inlet 9 is installed on the top surface of the condensation barrel 1, and a mounting seat 10 is connected to the upper surface of the air inlet 9.

[0028] An air filter 11 is installed on the top surface of the mounting base 10. The air filter 11 can absorb dust mixed with the high-temperature gas entering the condensation barrel 1, thereby improving the purity of the gas, preventing dust from being adsorbed on the surface of the graphite tube 17, resulting in a decrease in the condensation effect, and increasing the service life of the graphite tube 17.

[0029] Symmetrical mounting plates 13 are respectively installed at the upper and lower ends of the condensing barrel 1, and a through-hole base 14 is fixedly installed on the lower surface of the mounting plate 13, and a graphite tube 17 is connected to the surface of the through-hole base 14. The mounting plate 13 can facilitate the rapid replacement and installation of the graphite tube 17 by the staff, making the operation more convenient and reducing the risks that may be caused during installation. In addition, the through-hole base 14 can make the gas evenly enter the graphite tube 17 from the inside thereof, so as to achieve the purpose of improving the condensation effect.

[0030] The bottom surface of the through hole base 14 is provided with symmetrical springs 15, the top surface of the spring 15 is provided with a connection seat 16, and the upper surface of the connection seat 16 is connected with a graphite tube 17. By providing the spring 15, the risk of damage to the graphite tube 17 due to external vibration can be reduced. When vibration occurs during daily use and transportation, the spring 15 can provide a buffering effect to achieve the purpose of protecting the graphite tube 17.

[0031] Embodiment 2:

[0032] like Figure 3-4 As shown, as an improvement to the previous embodiment.

[0033] The inner wall of the condensation barrel 1 is welded with a reinforcing assembly 12, which is composed of a circular ring 121, a fixing plate 122 is fixedly installed on the surface of the circular ring 121, and welding blocks 123 are respectively installed on the upper and lower surfaces of the reinforcing assembly 12. The reinforcing assembly 12 can improve the overall strength of the condensation barrel 1, so that it can effectively resist external impact and protect the graphite tube 17 inside it from damage, thereby improving the service life of the entire device.

[0034] The top surfaces of the mounting seat 10 and the air inlet 9 are respectively provided with screw holes 101, and the surfaces of the screw holes 101 are connected with fixing screws 102, and the mounting seat 10 and the air inlet 9 are fixed by the fixing screws 102. The mounting seat 10 can be quickly disassembled and installed by rotating the fixing screws 102, so that the staff can perform daily cleaning and replacement of the air filter 11 to ensure the filtering effect of the high-temperature gas.

[0035] The above shows and describes the basic principles of the present invention. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only intended to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the protection scope of the present invention.

Claims

1. A graphite condenser, comprising a condensation barrel (1), characterized in that: The bottom surface of the condensation barrel (1) is fixedly provided with mutually symmetrical pillars (2), the bottom ends of the pillars (2) are provided with pads (3), the front surface of the condensation barrel (1) is provided with a cooling water inlet (4), and a cooling water outlet (5) is provided below the cooling water inlet (4); A water tank (6) is installed on the inner bottom surface of the condensation barrel (1), a condensate outlet (7) is installed on the bottom surface of the water tank (6), and an air outlet (8) is installed on the left surface of the water tank (6); an air inlet (9) is installed on the top surface of the condensation barrel (1), and a mounting seat (10) is connected to the upper surface of the air inlet (9); mutually symmetrical mounting plates (13) are installed at the upper and lower ends of the interior of the condensation barrel (1), a through-hole base (14) is fixedly installed on the lower surface of the mounting plate (13), a graphite tube (17) is connected to the surface of the through-hole base (14), and mutually symmetrical springs (15) are installed on the bottom surface of the through-hole base (14), and the springs (15) are connected to the upper and lower ends of the interior of the condensation barrel (1). A connecting seat (16) is installed on the top surface of the connecting seat (15), and a graphite tube (17) is connected to the upper surface of the connecting seat (16). A reinforcing assembly (12) is welded to the inner wall of the condensing barrel (1), and the reinforcing assembly (12) is composed of a circular ring (121). A fixing plate (122) is fixedly installed on the surface of the circular ring (121). Welding blocks (123) are respectively installed on the upper and lower surfaces of the reinforcing assembly (12). Screw holes (101) are respectively opened on the top surfaces of the mounting seat (10) and the air inlet (9), and fixing screws (102) are connected to the surfaces of the screw holes (101). The mounting seat (10) and the air inlet (9) are fixed by the fixing screws (102).

2. A graphite condenser according to claim 1, characterized in that: An air filter (11) is mounted on the top surface of the mounting seat (10).