Auxiliary transmission structure of angle sensor

By designing the auxiliary transmission structure, the cable members and elastic connectors are used to drive the transmission rod to swing, solving the connection difficulties of the magnetic angle sensor under the restricted installation environment, and achieving high-precision and flexible angle sensor installation, suitable for complex environments.

CN222188174UActive Publication Date: 2024-12-17DONGGUAN ZHONGCHUANG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420892252.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-17
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In the case of limited installation environment, the transmission connection between the magnetic angle sensor and the object to be detected is inconvenient, resulting in installation difficulties and reduced accuracy.

Method used

An auxiliary transmission structure is designed, including a first mounting column, a first transmission rod, a cable member and an elastic connection member. The cable member drives the transmission rod to swing, so that the rotation shaft of the magnetic angle sensor can be connected to a larger angle range. The object being detected is connected, and elastic connectors and limit columns are used to ensure smooth and accurate transmission.

Benefits of technology

It realizes a quick connection between the angle sensor and the object to be detected, improves measurement accuracy and installation flexibility, simplifies operation, and is suitable for installation in complex environments. The transmission structure is simple and reliable, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an auxiliary transmission structure of an angle sensor, which comprises a first mounting column and a first transmission rod, the first mounting column is fixedly arranged on a shell of the angle sensor, one end of the first transmission rod is fixedly connected with a rotating shaft of the angle sensor, and the other end of the first transmission rod is connected with an inhaul cable piece. In the using process, the connecting angle between the inhaul cable piece and the first transmission rod can be wider, the inhaul cable piece can drive the first transmission rod to swing within the larger angle range, the inhaul cable piece can drive the first transmission rod to swing, and therefore the connecting angle between the inhaul cable piece and the first transmission rod can be wider, and the connecting angle between the inhaul cable piece and the first transmission rod is larger. The device has the advantages of being simple in structure, easy and convenient to operate and high in measurement precision, effectively solves the problem that the installation space is limited or the installation angle needs to be accurately set, can design the required control length at will, can design the effective angle and the starting torque at will according to needs, and is simple in design and convenient to install.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to an auxiliary transmission structure of an angle sensor. Background Art

[0002] Angle sensors are widely used in the fields of automobiles, machinery, aviation, aerospace, navigation, industrial automation, etc. It is mainly divided into contact and non-contact types. As the contact angle sensor grows in use, it will have disadvantages such as mechanical wear, reduced accuracy, frequent maintenance and even replacement of new equipment. This not only increases the production cost but also makes it easy for the quality of the measured equipment to be unguaranteed. The non-contact angle sensor overcomes these shortcomings. Commonly used non-contact angle sensors are photoelectric and magnetoelectric. Although the photoelectric type has higher accuracy than the magnetoelectric type, it has harsh environmental requirements and poor seismic resistance, so it is not suitable for industrial sites with more complex environments. It is precisely based on these problems that magnetic angle sensors are widely used in various occasions.

[0003] As described in the published patent CN219122385U, the magnetic field sensor is also called a magnetic angle sensor. The magnet used to generate the magnetic field is installed on a rotating shaft, which is connected to the shaft of the object to be detected for rotation angle. After the rotating shaft is driven to rotate by the object to be detected for rotation angle, the magnetic field direction of the magnet changes accordingly. The magnetic resistance sensing element on the PCBA can sense the change in the angle of rotation of the magnet and obtain the rotation angle of the shaft after conversion by the PCBA control board. Magnetic field sensors include Hall effect type, AMR anisotropic magnetoresistance type, GMR giant magnetoresistance type and TMR tunneling magnetoresistance type.

[0004] The above-mentioned magnetic angle sensor drives the magnet to rotate through the rotating shaft, thereby providing better sensing support for the accurate determination of the angular position of the detected object. However, in actual application, due to the limitations of the installation environment, the rotating shaft of the magnetic angle sensor cannot be directly fixedly connected to the object to be detected. Therefore, it is necessary to use a conversion structure to enable the object to be detected and the above-mentioned angle sensor to achieve mutual transmission connection. This application aims to design an auxiliary transmission structure to solve the problem of inconvenient transmission connection between the angle sensor and the object to be detected due to the limitations of the installation environment. Utility Model Content

[0005] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An auxiliary transmission structure of an angle sensor includes a first mounting column and a first transmission rod. The first mounting column is fixedly arranged on the housing of the angle sensor. One end of the first transmission rod is fixedly connected to the rotating shaft of the angle sensor. The other end of the first transmission rod is connected to a cable member. A second mounting column is fixedly arranged on the first transmission rod. An elastic connecting member is installed between the first mounting column and the second mounting column.

[0008] As a further solution of the utility model: it also includes a mounting base plate fixedly mounted on the angle sensor housing, a first positioning block is mounted on the mounting base plate, a first mounting column is fixed on the first positioning block, a plurality of equidistant positioning block mounting holes are opened on the mounting base plate, the first positioning block is mounted and fixed on the positioning block mounting holes, the direction in which the plurality of positioning block mounting holes are arranged is set as a first reference line, and in a non-working state, the first transmission rod is close to the first reference line and the elastic connecting member is in a natural length state.

[0009] As a further solution of the utility model: an extension rod is installed at the front end of the first transmission rod, and a plurality of cable installation holes arranged at equal distances are opened on the extension rod along the length direction.

[0010] As a further solution of the utility model: a first fixing ring and a second fixing ring are respectively provided at both ends of the elastic connecting member, and the first fixing ring and the second fixing ring are respectively sleeved on the first mounting column and the second mounting column.

[0011] As a further solution of the utility model: a limiting column is fixedly arranged on the installation base plate, and the limiting column is fixedly arranged on the swing path of the first transmission rod.

[0012] As a further solution of the utility model: a first fixing hole and a second fixing hole arranged in parallel are opened at the rear end of the first transmission rod, and the first transmission rod is fixed on the rotating shaft of the angle sensor through the first fixing hole and the second fixing hole.

[0013] As a further solution of the utility model: a mounting through hole is provided on the mounting bottom plate, and the rotating shaft of the angle sensor extends out from the mounting through hole.

[0014] As a further solution of the utility model: a protective shell is fixedly arranged on the installation base plate, and the first transmission rod, the first installation column and the elastic connecting piece are covered in the protective shell.

[0015] As a further solution of the utility model: an operation window is opened on the side of the protective shell, and the line connecting the side wall of the operation window close to the limit column and the limit column passes through the rotating shaft of the angle sensor.

[0016] As a further solution of the utility model: a strong magnet is fixedly provided at the end of the cable member.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] During use, the utility model drives the first transmission rod to swing through the cable member, so that the angle change of the detected object can be quickly transmitted to the magnetic angle sensor, and the first transmission rod adopts a swinging working mode, so the connection angle between the cable member and the first transmission rod can be wider, and within a larger angle range, the cable member can drive the first transmission rod to swing. The transmission structure of the utility model has the advantages of simple structure, easy operation and high measurement accuracy, and effectively solves the difficulties when the installation space is limited or the installation angle needs to be accurately set. Compared with the existing sensors, it has the advantages of being able to arbitrarily design the required control length, arbitrarily design the effective angle and starting torque according to the needs, and having a simple design and convenient installation. The transmission is very stable, and the structure is simple and the operation is reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural stereogram of the utility model;

[0020] Figure 2 It is an exploded view of the utility model;

[0021] Figure 3 It is a top view of the internal structure of the utility model;

[0022] Figure 4 It is a three-dimensional diagram of the internal structure of the utility model;

[0023] Figure 5 It is another structural stereogram of the utility model;

[0024] Figure 6 It is a working schematic diagram of the first transmission rod in the utility model;

[0025] Figure 7 This is a schematic diagram of an embodiment of an installation method of the cable member in the utility model;

[0026] The reference numerals and names in the figures are as follows:

[0027] The first mounting column -100, the first transmission rod -200, the angle sensor -001, the cable member -300, the second mounting column -210, the elastic connecting member -400, the mounting base plate -500, the first positioning block -510, the positioning block mounting hole -520, the first reference line -003, the extension rod -220, the cable mounting hole -221, the first fixing ring -410, the second fixing ring -420, the limiting column -530, the first fixing hole -230, the second fixing hole -240, the mounting through hole -550, the protective shell -560, the operating window -561, the strong magnet member -800, the knife switch porcelain bottle -900. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-7 , an auxiliary transmission structure of an angle sensor, comprising a first mounting column 100 and a first transmission rod 200, wherein the first mounting column 100 is fixedly mounted on a housing of the angle sensor 001, one end of the first transmission rod 200 is fixedly connected to a rotating shaft of the angle sensor, the other end of the first transmission rod 200 is connected to a cable member 300, a second mounting column 210 is fixedly mounted on the first transmission rod 200, and an elastic connecting member 400 is installed between the first mounting column 100 and the second mounting column 210;

[0030] As described in the patent of a magnetic angle sensor previously disclosed by the applicant (publication number CN219122385U), the magnetoresistive sensor is a tunnel magnetoresistive sensor (TMR). When the shaft drives the magnet to rotate, it uses the tunnel magnetoresistive effect of the magnetic multilayer film material to sense the magnetic field. It has a larger resistance change rate than anisotropic magnetoresistive (AMR) and giant magnetoresistive (GMR) sensing elements, providing better sensing support for the accurate determination of the angular position of the detected object.

[0031] In summary, in the prior art, the working principle of the magnetic angle sensor 001 is mainly to calculate the angle by driving the magnet to rotate through the rotating shaft. In general, during use, the detected object needs to be directly fixedly connected to the rotating shaft. During the rotation of the detected object, the rotating shaft is directly driven to rotate, so that the angle of the detected object can be quickly calculated. However, in actual use, due to the actual installation environment, the rotating shaft cannot be directly connected to the detected object. Therefore, in this case, it is necessary to use an auxiliary transmission structure to connect the magnetic angle sensor 001 and the detected object.

[0032] like Figure 3As shown, in the actual use of the present invention, one end of the first transmission rod 200 is fixedly connected to the rotating shaft of the magnetic angle sensor, and the other end of the first transmission rod 200 is connected to a cable member 300, wherein one end of the cable member 300 is connected to the first transmission rod 200, and the other end of the cable member 300 is fixed on the detected object. When the detected object rotates, the cable member 300 is pulled to make the first transmission rod 200 swing. During the swinging of the first transmission rod 200, the rotating shaft of the magnetic angle sensor is driven to rotate, so that the rotation of the detected object and the rotation of the rotating shaft of the magnetic angle sensor are fed back in real time. The connection between the cable member 300 and the detected object is simple and fast, making the installation and connection of the magnetic angle sensor 001 more convenient, and the length of the cable member 300 can be increased / decreased according to actual needs. The connection between the magnetic angle sensor 001 and the detected object is more flexible and changeable, and can adapt to the installation and use in a variety of complex environments, and has a wider range of applications. By installing an elastic connector 400 between the first mounting column 100 and the second mounting column 210, when the detected object is reset and rotated, under the action of the elastic connector 400, the first transmission rod 200 will also be reset and rotated, so that the reset rotation angle can be measured, and the measurement and use range is wider. By changing the fixed position of the cable member 300 on the first transmission rod 200, the force application position of the cable member 300 on the first transmission rod 200 can be changed, and the starting torque of the cable member 300 on the magnetic angle sensor 001 can be changed, so that the utility model can be adjusted in real time according to actual use requirements, and is more in line with the needs of the actual working environment;

[0033] During use of the utility model, the first transmission rod 200 is driven to swing by the cable member 300, so that the angle change of the detected object can be quickly transmitted to the magnetic angle sensor 001, and the first transmission rod 200 adopts a swinging working mode, so the connection angle between the cable member 300 and the first transmission rod 200 can be wider. Within a larger angle range, the cable member 300 can drive the first transmission rod 200 to swing. The transmission structure of the utility model has the advantages of simple structure, easy operation and high measurement accuracy, which effectively solves the difficulties when the installation space is limited or the installation angle needs to be accurately set. It has the advantages of being able to arbitrarily design the required control length, arbitrarily design the effective angle and starting torque according to the needs, and having a simple design and convenient installation. The transmission is very stable, and the structure is simple and the operation is reliable.

[0034] In the embodiment of the utility model, it also includes a mounting base plate 500 fixedly mounted on the housing of the angle sensor 001, a first positioning block 510 is mounted on the mounting base plate 500, a first mounting column 100 is fixedly mounted on the first positioning block 510, a plurality of positioning block mounting holes 520 are opened on the mounting base plate 500 at equal intervals, the first positioning block 510 is fixedly mounted on the positioning block mounting holes 520, the direction in which the plurality of positioning block mounting holes 520 are arranged is set as a first reference line 003, and in a non-working state, the first transmission rod 200 is close to the first reference line 003 and the elastic connecting member (400) is in a natural length state;

[0035] like Figure 3 As shown, in the non-working state, the first transmission rod 200 is close to the first reference line 003 and the elastic connector 400 is not subjected to force, and the cable member 300 drives the rotating shaft on the magnetic angle sensor 001 to rotate by pulling the first transmission rod 200 to one side, thereby realizing the transmission between the detected object and the magnetic angle sensor 001. In the process of the cable member 300 pulling the first transmission rod, when the cable member 300 pulls the first transmission rod 200 from different angles, in order to cooperate with the force direction of the cable member 300, the force direction of the elastic connector 400 needs to be adjusted so that the elastic connector 400 can be better subjected to force and elastically deformed. Therefore, a plurality of equally spaced positioning block mounting holes 520 are provided on the mounting base plate 500, the first positioning block 510 is fixedly mounted on the positioning block mounting hole 520, and the first mounting column 100 is fixedly mounted on the first positioning block 510. By adjusting the installation of the first positioning block 510 on different positioning block mounting holes 520, the relative position of the first mounting column 100 and the second mounting column 210 can be adjusted, so that the mounting angle of the elastic connecting member 400 can be conveniently adjusted, and the force direction of the elastic connecting member 400 can be adjusted according to the different force directions of the cable member 300, so that the utility model is more in line with actual work needs and has a wider range of applications.

[0036] In the embodiment of the utility model, an extension rod 220 is installed at the front end of the first transmission rod 200, and a plurality of cable installation holes 221 arranged at equal distances are opened on the extension rod 220 along the length direction;

[0037] By installing the cable member 300 on different cable mounting holes 221, the fixed position of the cable member 300 on the first transmission rod 200 can be changed, the force application position of the cable member 300 on the first transmission rod 200 can be changed, and the starting torque of the cable member 300 on the magnetic angle sensor 001 can be changed, so that the utility model can be adjusted in real time according to actual use requirements and better meet the needs of the actual working environment.

[0038] In the embodiment of the utility model, the two ends of the elastic connecting member 400 are respectively provided with a first fixing ring 410 and a second fixing ring 420, and the first fixing ring 410 and the second fixing ring 420 are respectively sleeved on the first mounting column 100 and the second mounting column 210;

[0039] like Figure 3 As shown, during the swinging process of the first transmission rod 200, the angle of the elastic connecting member 400 is constantly changing. In order to adapt to the angle change of the elastic connecting member 400, the first fixing ring 410 and the second fixing ring 420 are respectively mounted on the first mounting column 100 and the second mounting column 210. During the swinging process of the first transmission rod 200, the first fixing ring 410 and the second fixing ring 420 can be rotated and matched on the first mounting column 100 and the second mounting column 210 respectively to adapt to the swing adjustment of the first transmission rod 200.

[0040] In the embodiment of the utility model, a limiting column 530 is fixedly disposed on the mounting base plate 500, and the limiting column 530 is fixedly disposed on the swing path of the first transmission rod 200;

[0041] like Figure 3 As shown, by setting a limiting column 530 on the swing path of the first transmission rod 200, the swing angle of the first transmission rod 200 can be limited to prevent the first transmission rod 200 from swinging too much, causing the elastic connector 400 to deform too much and lose its elasticity.

[0042] In the embodiment of the utility model, the rear end of the first transmission rod 200 is provided with a first fixing hole 230 and a second fixing hole 240 arranged in parallel, and the first transmission rod 200 is fixed on the rotating shaft of the angle sensor through the first fixing hole 230 and the second fixing hole 240;

[0043] like Figure 3 As shown, the first transmission rod 200 is fixed on the rotating shaft of the magnetic angle sensor through the first fixing hole 230 and the second fixing hole 240. The mounting structure is stable, so that the first transmission rod 200 can better drive the rotating shaft of the magnetic angle sensor to swing.

[0044] In the embodiment of the utility model, a mounting through hole 550 is provided on the mounting base plate 500, and the rotating shaft of the angle sensor extends out from the mounting through hole 550;

[0045] The connection between the rotating shaft of the magnetic angle sensor and the first transmission rod 200 is more convenient, the structure is simpler, and the production cost is saved.

[0046] In the embodiment of the utility model, a protective housing 560 is fixedly disposed on the mounting base plate 500, and the first transmission rod 200, the first mounting column 100 and the elastic connecting member 400 are covered in the protective housing 560;

[0047] It plays the role of shielding foreign matter, dust and rainwater, and prolongs the reliability and service life of the utility model.

[0048] In the embodiment of the utility model, an operation window 561 is opened on the side of the protective shell 560, and the line connecting the side wall of the operation window 561 close to the limit column 530 and the limit column 530 passes through the rotation axis of the angle sensor;

[0049] During the swinging process of the first transmission rod 200, it always swings in an arc shape with the rotating shaft of the magnetic angle sensor as the center. When the first transmission rod 200 swings to the position of the limit column 530, the side wall of the operating window 561 close to the limit column 530 and the line connecting the limit column 530 pass through the rotating shaft of the angle sensor, ensuring that the first transmission rod 200 will abut against the side wall of the operating window 561 when abutting against the limit column 530, further ensuring the stability of the limiting effect, and at the same time increasing the force points of the first transmission rod 200 when limiting, reducing the deformation problem of the first transmission rod 200, and extending the service life of the utility model.

[0050] In the embodiment of the utility model, Figure 7 As shown, one end of the cable member 300 is fixedly connected to the first transmission rod 200, and the other end of the cable member 300 is fixedly connected to a strong magnet member 800. During installation, the strong magnet member 800 is adsorbed on the installation position (for example, on the rotating body of the knife switch porcelain bottle). In this way, the strong magnet can be sent up with an insulating rod and adsorbed on the knife switch porcelain bottle 900. The installation is convenient and can be installed without power outage, and no additional locking tools are required.

[0051] In one embodiment of the present invention, semi-fluid 3M glue is applied on the strong magnet and the part to be installed as a method of strengthening and stabilizing the magnet.

[0052] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. An auxiliary transmission structure of an angle sensor, characterized in that: The invention comprises a first mounting column (100) and a first transmission rod (200), wherein the first mounting column (100) is fixedly mounted on a housing of an angle sensor (001), one end of the first transmission rod (200) is fixedly connected to a rotating shaft (002) of the angle sensor, the other end of the first transmission rod (200) is connected to a cable member (300), a second mounting column (210) is fixedly mounted on the first transmission rod (200), and an elastic connecting member (400) is installed between the first mounting column (100) and the second mounting column (210).

2. The auxiliary transmission structure of an angle sensor according to claim 1, characterized in that: The invention also comprises a mounting base plate (500) fixedly mounted on the housing of the angle sensor (001), a first positioning block (510) being mounted on the mounting base plate (500), a first mounting column (100) being fixedly mounted on the first positioning block (510), a plurality of equidistant positioning block mounting holes (520) being opened on the mounting base plate (500), the first positioning block (510) being mounted and fixed on the positioning block mounting holes (520), a first reference line (003) being arranged in a direction in which the plurality of positioning block mounting holes (520) are arranged, and in a non-working state, the first transmission rod (200) is close to the first reference line (003) and the elastic connecting member (400) is in a natural length state.

3. The auxiliary transmission structure of an angle sensor according to claim 1, characterized in that: An extension rod (220) is installed at the front end of the first transmission rod (200), and a plurality of cable installation holes (221) arranged at equal distances are provided on the extension rod (220) along the length direction.

4. The auxiliary transmission structure of an angle sensor according to claim 1, characterized in that: A first fixing ring (410) and a second fixing ring (420) are respectively provided at both ends of the elastic connecting member (400); the first fixing ring (410) and the second fixing ring (420) are respectively sleeved on the first mounting column (100) and the second mounting column (210).

5. The auxiliary transmission structure of an angle sensor according to claim 2, characterized in that: A limiting column (530) is fixedly arranged on the installation base plate (500), and the limiting column (530) is fixedly arranged on the swing path of the first transmission rod (200).

6. The auxiliary transmission structure of an angle sensor according to claim 1, characterized in that: A first fixing hole (230) and a second fixing hole (240) arranged in parallel are provided at the rear end of the first transmission rod (200), and the first transmission rod (200) is fixed on the rotating shaft (002) of the angle sensor through the first fixing hole (230) and the second fixing hole (240).

7. The auxiliary transmission structure of an angle sensor according to claim 2, characterized in that: A mounting through hole (550) is provided on the mounting base plate (500), and a rotating shaft (002) of the angle sensor extends out of the mounting through hole (550).

8. The auxiliary transmission structure of an angle sensor according to claim 2, characterized in that: A protective shell (560) is fixedly provided on the installation base plate (500), and the first transmission rod (200), the first installation column (100) and the elastic connecting member (400) are covered in the protective shell (560).

9. The auxiliary transmission structure of an angle sensor according to claim 8, characterized in that: An operating window (561) is provided on the side of the protective housing (560), and a line connecting the side wall of the operating window (561) close to the limiting column (530) and the limiting column (530) passes through the rotating shaft (002) of the angle sensor.

10. The auxiliary transmission structure of an angle sensor according to claim 1, characterized in that: A strong magnet part (800) is fixedly provided at the end of the pull rope part (300).