Detection device for assembling toilet cover plate

Abstract

The utility model discloses a detection device for assembling a closestool cover plate, which comprises a mounting bracket and a photographing device which is mounted on the mounting bracket and is used for photographing the closestool cover plate after the assembling process is completed; the detection host is connected with the photographing device so as to receive and detect the picture, shot by the photographing device, of the closestool cover plate; and the display is connected with the detection host and can display the picture, shot by the photographing device, of the toilet cover plate and / or the detection result of the detection host. According to the utility model, a visual monitoring mode is adopted to replace manual detection of wrong and neglected assembly after the toilet cover plate is assembled, so that the labor cost is greatly reduced, the production efficiency is improved, the detection accuracy can be ensured, and the assembly quality of the toilet cover plate is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of toilet cover assembly, in particular to a detection device used for toilet cover assembly. Background Art

[0002] At present, most of the assembly of smart toilet covers (also known as electronic toilet covers) is mainly manual assembly, which has quality problems such as wrong or missing assembly. To address this problem, most of the current methods are to prevent quality problems by identifying major points, self-inspection from top to bottom, quantity control, and revealing wrong processes. However, this method still has the risk of insufficient human control, which leads to defective products flowing to the client, causing losses to users and quality complaints, which not only affects the company's reputation, but also causes economic losses to the company due to user claims. If the assembly of smart toilet covers is manually checked for all wrong or missing assembly, it will cost a lot of manpower costs, and the inspection efficiency is low, making it difficult to improve production efficiency. Utility Model Content

[0003] The utility model aims at the technical problems existing in the prior art and provides a detection device for assembling toilet cover plates, which adopts a visual monitoring mode to replace manual work to realize the staggered installation inspection of the toilet cover plates after the assembly process is completed.

[0004] The technical solution adopted by the utility model to solve the technical problem is: a detection device for assembling a toilet cover, comprising a mounting bracket, and,

[0005] A photographing device, which is mounted on the mounting bracket and is used to take a photograph of the toilet cover after the assembly process is completed;

[0006] A detection host connected to the photographing device to receive and detect the photo of the toilet seat cover taken by the photographing device;

[0007] A display is connected to the detection host and can display the photo of the toilet seat cover taken by the photo taking device and / or the detection result of the detection host.

[0008] Furthermore, it also includes a smart barcode scanner for scanning the QR code on the toilet cover plate transmitted to the shooting position of the photographing device. The smart barcode scanner is connected to the detection host to transmit the scanned QR code to the detection host. After receiving the QR code, the detection host starts the photographing function of the photographing device.

[0009] Furthermore, the photographing device includes a plurality of cameras, which are arranged in parallel along a preset direction, and each camera is respectively connected to the detection host, so that each camera can perform local high-definition photography of the toilet cover.

[0010] Furthermore, the camera is connected to the mounting bracket using a height adjustment component so that the camera can be adjusted in height.

[0011] Furthermore, at least one set of guide components is arranged between the camera and the mounting bracket, and the guide components provide guidance for the up and down movement of the camera; the height adjustment component includes an upper column, a lower column and an adjusting screw, the top end of the upper column is connected to the mounting bracket, the bottom end of the lower column is connected to the camera, the adjusting screw is threadedly connected to the upper column, and the tail end of the adjusting screw is against the side of the lower column.

[0012] Furthermore, the guide assembly includes an upper guide plate and a lower guide plate extending vertically, the top end of the upper guide plate is connected to the mounting bracket, the bottom end of the lower guide plate is connected to the camera, and the lower guide plate is provided with a strip hole extending vertically, and the strip hole is slidably matched with a pin shaft fixed on the upper guide plate.

[0013] Furthermore, the camera is connected to the mounting bracket by a movable adjustment component, so that the camera can be moved in a horizontal direction to adjust its position.

[0014] Furthermore, the movable adjustment component includes a scale and a sliding block, the scale is mounted on the mounting bracket in a horizontal direction, the sliding block is slidably mounted on the scale, and the camera is connected to the sliding block via the guide component and the height adjustment component.

[0015] Furthermore, it also includes a blocker device, which is installed on the conveying line of the toilet cover and connected to the detection host to prevent the toilet cover on the conveying line from continuing to descend when the detection result is unqualified.

[0016] Furthermore, the mounting bracket includes two vertical brackets arranged in parallel and a horizontal bracket connected between the tops of the two vertical brackets, and the photographing device is mounted on the horizontal bracket and located below the horizontal bracket; the toilet cover is a smart toilet cover.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] 1. Since the utility model includes the installation bracket, the camera device, the detection host, and the display screen, the utility model adopts a visual monitoring mode to replace manual detection of wrong or missing installation of the toilet cover after assembly, which not only greatly reduces the labor cost and improves the production efficiency, but also ensures the accuracy of the detection, thereby greatly improving the assembly quality of the toilet cover.

[0019] 2. The utility model further includes the intelligent barcode scanner, which can not only ensure that the toilet cover detected by the detection host is consistent with the corresponding model, but also automatically control the photo taking timing of the photo taking device to realize fully automated detection.

[0020] 3. The photographing device includes a plurality of cameras, which are arranged in parallel along a preset direction, so that the utility model can achieve high-definition photography of the toilet cover, thereby further improving the accuracy of the detection result.

[0021] 4. The camera is connected to the mounting bracket with a height adjustment component so that the camera can be adjusted in height to improve the camera's shooting clarity.

[0022] 5. The camera is connected to the mounting bracket with a mobile adjustment component, so that the camera can be moved horizontally to adjust the position, thereby improving the accuracy of the camera's shooting position. In particular, the mobile adjustment component includes a scale and a sliding block that slide with each other, which can help the staff quickly locate the position of the camera and make the camera shooting position setting more accurate.

[0023] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments; however, the detection device for assembling a toilet cover of the present invention is not limited to the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0025] Figure 2 It is the front view of the utility model;

[0026] Figure 3 yes Figure 2 A magnified schematic diagram of part A;

[0027] Figure 4 It is a left view of the utility model;

[0028] Figure 5 It is a top view of the utility model;

[0029] Figure 6 It is a principle block diagram of the utility model;

[0030] In the figure, 1. mounting bracket, 11. vertical bracket, 12. horizontal bracket, 2. detection host, 3. display, 4. camera, 5. smart barcode scanner, 6. blocker device, 7. electric control box, 8. upper column, 9. lower column, 10. adjusting screw, 11. upper guide plate, 12. lower guide plate, 121. long hole, 13. scale, 14. slider. DETAILED DESCRIPTION

[0031] In the present invention, the directions or positional relationships indicated by "upper", "lower", "left", "right", "front", "back" and the like in the description are based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention, and do not indicate or imply that the device referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0032] In addition, in the description of the present invention, unless otherwise specified, "plurality" refers to two or more than two. "And / or" describes the association relationship of associated objects, indicating that three relationships may exist. For example, A and / or B can represent: A exists alone, A and B exist at the same time, and B exists alone. The character " / " generally indicates that the objects associated before and after are in an "or" relationship. In the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection. It can be a direct connection or an indirect connection through an intermediate medium. It can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] See also Figure 1-Figure 6 As shown, a detection device for assembling a toilet cover of the utility model comprises a mounting bracket 1, a photographing device, a detection host 2 and a display 3, wherein the photographing device is mounted on the mounting bracket 1 and is used to take a photo of the toilet cover that has completed the assembly process. The model of the detection host 2 (the detection host 2 is integrated in the electrical control box 7 of the device) is IPC218-CJ81G4-4570, and the detection host 2 is connected to the photographing device to receive and detect the photos of the toilet cover taken by the photographing device. The display 3 is preferably a touch type, which is connected to the detection host 2 and can display the photos received by the detection host 2 and the detection results of the detection host 2.

[0034] Furthermore, the utility model also includes an intelligent barcode scanner 5, which is used to scan the QR code on the toilet cover plate transmitted to the shooting position of the photographing device, and the intelligent barcode scanner 5 is connected to the detection host 2 to transmit the scanned QR code to the detection host 2, so that the detection host 2 can retrieve the model and related information of the toilet cover plate according to the QR code, and the detection host 2 starts the photographing function of the photographing device after receiving the QR code, thereby avoiding the need to manually start the photographing function of the photographing device.

[0035] In this embodiment, the photographing device includes a plurality of cameras 4, which are arranged in parallel along a preset direction, and each camera 4 is respectively connected to the detection host 2, so that each camera 4 can take a partial photograph of the toilet cover. Specifically, the number of cameras 4 is two, and the two cameras 4 are arranged along the front-to-back direction of the mounting bracket 1, but the number and arrangement direction of the cameras 4 are not limited thereto.

[0036] As a preferred structure, each camera 4 is connected to the mounting bracket 1 using a height adjustment assembly so that the height of the camera 4 can be adjusted. Figure 2 , Figure 3 As shown, at least one set of guide components is provided between the camera 4 and the mounting bracket 1 to provide guidance for the up and down movement of the camera 4. Specifically, there are two sets of guide components, and the two sets of guide components are arranged along the left and right directions of the mounting bracket 1; the height adjustment component is located between the two sets of guide components, and the height adjustment component includes an upper column 8, a lower column 9 and an adjustment screw 10, the top end of the upper column 8 is connected to the mounting bracket 1, the bottom end of the lower column 9 is connected to the camera 4, the adjustment screw 10 is threadedly connected to the upper column 8, and the tail end of the adjustment screw 10 is against the side of the lower column 9. In particular, the adjustment screw 10 has a handle, so that when the height of the camera 4 needs to be adjusted, it is only necessary to manually loosen the adjustment screw 10 first, and then tighten the adjustment screw 10 after moving the camera 4 upward or downward to a suitable position, which is very convenient.

[0037] The guide assembly specifically includes an upper guide plate 11 and a lower guide plate 12 extending vertically. The top end of the upper guide plate 11 is connected to the mounting bracket 1, and the bottom end of the lower guide plate 12 is connected to the camera 4. The lower guide plate 12 is provided with a strip hole 121 extending vertically, and the strip hole 121 is slidably matched with a pin (not shown in the figure) fixed to the upper guide plate 11. Each lower guide plate 12 is provided with two strip holes 121, which are arranged side by side on the left and right, and each strip hole 121 is matched with at least two pins respectively on the upper and lower sides. The pins can be replaced by screws, so that the head of the screw can be used to limit the lower guide plate 12 to prevent the lower guide plate 12 and the upper guide plate 11 from being disengaged from each other in the axial direction of the pin.

[0038] As a preferred structure, each camera 4 is connected to the mounting bracket 1 by a movable adjustment assembly, so that the camera 4 can be moved in the horizontal direction to adjust the position. Figure 5As shown, the moving and adjusting assembly includes a scale 13 and a sliding block 14, the scale 13 is mounted on the mounting bracket 1 in the horizontal direction, the sliding block 14 is slidably mounted on the scale 13, and the camera 4 is connected to the sliding block 14. Specifically, the camera 4 is connected to the sliding block 14 using the above-mentioned guide assembly and height adjustment assembly, that is, the top of the above-mentioned upper guide plate 11 and the top of the upper column 8 are respectively fixed to the sliding block 14, so that the moving function and the height adjustment function of the camera 4 do not affect each other. The horizontal direction is specifically the left and right direction. When the position of the camera 4 needs to be adjusted, it is only necessary to push the slider to slide it along the scale 13 to the appropriate scale line. The camera 4 will automatically remain in the position after sliding due to the effect of its own weight. The setting of the scale 13 can help the staff quickly locate the position of the camera 4, so that the shooting position setting of the camera 4 is more accurate.

[0039] The utility model further comprises a blocker device 6, which is installed on the conveying line of the toilet cover and connected to the detection host 2 to prevent the toilet cover on the conveying line from continuing to descend when the detection result is unqualified.

[0040] In this embodiment, the mounting bracket 1 includes two vertical brackets 11 arranged side by side on the left and right sides and a horizontal bracket 12 connected between the tops of the two vertical brackets 11. The camera device is mounted on the horizontal bracket 12 and is located below the horizontal bracket 12. Specifically, the scale 13 of the movable adjustment assembly is mounted on the top of the horizontal bracket 12 and extends in the left-right direction.

[0041] The utility model is a detection device for toilet cover assembly, which can be used for visual inspection of smart toilet cover after assembly. When used, the two uprights of the mounting bracket 1 are respectively fixed on the left and right sides of the conveying line of the smart toilet cover, and the horizontal bracket is located above the conveying line, so that the camera of each camera 4 faces downward, so as to shoot the smart toilet cover conveyed to the bottom of the horizontal bracket, and adjust the height and position of each camera 4; the above-mentioned display 3 and smart barcode scanner 5 can be installed at a suitable position of the conveying line. When working, the smart toilet cover that has completed the assembly process is conveyed one by one by the conveying line to the bottom of the camera device. When the smart barcode scanner 5 scans the QR code on the smart toilet cover, the smart barcode scanner 5 sends the scanned QR code to the detection host 2, so that the detection host 2 retrieves the model and related information of the smart toilet cover according to the QR code, and controls each camera 4 of the camera device to start the camera function. The two cameras 4 of the photographing device respectively take high-definition photos of half of the structure of the toilet cover and transmit them to the detection host 2. The detection host 2 analyzes and detects the received photos (specifically, the detection host compares the received photos of the toilet cover with the pre-stored photos of the standard toilet cover for each part. This detection method is a relatively mature technology in the prior art and will not be repeated here). If the detection is qualified, the picture and the result are saved, and an OK signal is output to the blocker device 6 to release the blocker device 6. If the detection is unqualified, an NG signal is output to the blocker device 6 to prevent the current smart toilet cover from descending and preventing it from flowing to the next process. At the same time, the detection host 2 displays the NG position on the display 3, which is manually confirmed as defective and restarted for detection and confirmation after repair.

[0042] The utility model adopts a visual monitoring mode to replace manual inspection of incorrect or missing assembly of the smart toilet cover after assembly, which not only greatly reduces labor costs and improves production efficiency, but also ensures the accuracy of inspection, thereby greatly improving the assembly quality of the smart toilet cover.

[0043] The utility model is a detection device for assembling a toilet cover, and the parts not involved (such as the analysis and detection principle of the detection host 2, etc.) are the same as the existing technology or can be implemented by using the existing technology.

[0044] The above embodiments are only used to further illustrate a detection device for assembling toilet cover plates of the present invention, but the present invention is not limited to the embodiments. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention shall fall within the protection scope of the technical solution of the present invention.

Claims

1. A detection device for toilet cover assembly, characterized in that: Includes mounting bracket, and, A photographing device, which is mounted on the mounting bracket and is used to take a photograph of the toilet cover after the assembly process is completed; A detection host connected to the photographing device to receive and detect the photo of the toilet seat cover taken by the photographing device; A display is connected to the detection host and can display the photo of the toilet seat cover taken by the photo taking device and / or the detection result of the detection host.

2. The detection device for toilet cover assembly according to claim 1, characterized in that: It also includes a smart barcode scanner for scanning the QR code on the toilet cover plate transmitted to the shooting position of the photographing device. The smart barcode scanner is connected to the detection host to transmit the scanned QR code to the detection host. After the detection host receives the QR code, it starts the photographing function of the photographing device.

3. The detection device for toilet cover assembly according to claim 1, characterized in that: The photographing device comprises a plurality of cameras, which are arranged in parallel along a preset direction, and each camera is respectively connected to the detection host, so that each camera can respectively take a local high-definition photograph of the toilet cover.

4. The detection device for toilet cover assembly according to claim 3, characterized in that: The camera is connected to the mounting bracket by a height adjustment assembly so that the camera can be adjusted in height.

5. The detection device for toilet cover assembly according to claim 4, characterized in that: At least one set of guide components is arranged between the camera and the mounting bracket, and the guide components provide guidance for the up and down movement of the camera; the height adjustment component includes an upper column, a lower column and an adjustment screw, the top end of the upper column is connected to the mounting bracket, the bottom end of the lower column is connected to the camera, the adjustment screw is threadedly connected to the upper column, and the tail end of the adjustment screw is against the side of the lower column.

6. The detection device for toilet cover assembly according to claim 5, characterized in that: The guide assembly includes an upper guide plate and a lower guide plate extending vertically, the top end of the upper guide plate is connected to the mounting bracket, the bottom end of the lower guide plate is connected to the camera, and the lower guide plate is provided with a strip hole extending vertically, and the strip hole is slidably matched with a pin shaft fixed on the upper guide plate.

7. The detection device for toilet cover assembly according to claim 5 or 6, characterized in that: The camera is connected to the mounting bracket by using a movable adjustment component, so that the camera can be moved in a horizontal direction to adjust the position.

8. The detection device for toilet cover assembly according to claim 7, characterized in that: The movable adjustment component comprises a scale and a sliding block. The scale is mounted on the mounting bracket in a horizontal direction. The sliding block is slidably mounted on the scale. The camera is connected to the sliding block via the guide component and the height adjustment component.

9. The detection device for toilet cover assembly according to claim 1, characterized in that: It also includes a blocker device, which is installed on the conveying line of the toilet cover and connected to the detection host to prevent the toilet cover on the conveying line from continuing to descend when the detection result is unqualified.

10. The detection device for toilet cover assembly according to claim 1, characterized in that: The mounting bracket comprises two vertical brackets arranged in parallel and a horizontal bracket connected between the tops of the two vertical brackets. The photographing device is mounted on the horizontal bracket and is located below the horizontal bracket. The toilet cover is an intelligent toilet cover.

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