Lubricating pump and lubricating grease storage container thereof
By using ultrasonic sensors and manual cleaning devices in grease storage containers, the problem of inaccurate liquid level monitoring in traditional storage containers is solved, and stable and accurate grease level detection is achieved, false alarms are reduced and equipment is ensured to be properly lubricated.
Patent Information
- Application Number
- CN202420798363.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-17
AI Technical Summary
Traditional metal grease storage containers are not convenient to view the remaining amount of grease, and laser sensor error detection and ultrasonic sensors are prone to failure, making accurate liquid level monitoring and alarms impossible.
A grease storage container including an ultrasonic sensor and a manual cleaning device is designed. The lower surface of the probe is a smooth plane, equipped with a wipe sleeve and a rotating wipe rod to ensure the probe is clean. The ultrasonic sensor is connected to the controller and wireless communication module, and the liquid level detection The module is mounted on the bucket lid.
Improve the stability of liquid level detection, reduce false alarms, ensure the normal operation of ultrasonic sensors, facilitate cleaning, and avoid grease residue affecting detection accuracy.
Smart Images

Figure CN222230203U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a lubrication pump and a lubrication grease storage container thereof. Background Art
[0002] In the field of dry oil lubrication, some large equipment often use multi-point pumps for centralized lubrication. Because large equipment has a large demand for grease, the grease storage container of the multi-point pump has a large capacity and is generally made of metal to meet the strength requirements. This metal grease storage container is not convenient for checking the remaining amount of grease, which is very inconvenient, especially when the grease is used up and cannot be discovered in time, the equipment will not be properly lubricated, resulting in increased wear of the equipment. For this reason, the traditional method is to install a laser sensor on the barrel cover to monitor the liquid level to achieve high and low liquid level alarms, but for different greases, some greases have light absorption and weak reflectivity, that is, the laser emitted by the transmitting end of the laser sensor sometimes cannot be received by the receiving end, resulting in false detection and failure to achieve normal liquid level alarms.
[0003] In addition, there is also a technology on the market that uses ultrasonic sensors to detect liquid levels, but this technology is mainly used to detect thin oil or other fluids. When the fluid falls on the ultrasonic sensor, it quickly flows down by its own weight. For the grease storage container of the multi-point pump mentioned above, it stores grease (also called dry oil) as a semi-fluid. The grease has high viscosity and poor fluidity. If it adheres to the ultrasonic sensor probe, the ultrasonic sensor will continue to send a high liquid level alarm signal. For the grease storage container of the multi-point pump, when replenishing the grease, it is generally necessary to open the container cover from the top and then manually fill the container with grease. During this process, it is difficult for the ultrasonic sensor probe on the container cover to avoid contact with the grease, and due to the structure of the ultrasonic sensor probe, it is difficult to clean the grease, so the ultrasonic sensor is also prone to failure and cannot detect the liquid level normally. Utility Model Content
[0004] The purpose of the utility model is to provide a grease storage container which can stably detect the grease liquid level; the purpose of the utility model is also to provide a lubrication pump using the grease storage container.
[0005] The technical solution of the grease storage container of the utility model is as follows: The grease storage container comprises:
[0006] Oil drums;
[0007] The barrel cover is detachably connected to the oil barrel;
[0008] The liquid level detection module is installed on the barrel cover and includes an ultrasonic sensor, wherein the ultrasonic sensor includes a probe that passes downward through the barrel cover and is arranged toward the inside of the oil tank, wherein the lower surface of the probe is a smooth plane and the lower surface of the probe is not lower than the lower surface of the barrel cover;
[0009] The manual cleaning device is installed on the liquid level detection module or the barrel cover and is used to wipe the lower surface of the probe.
[0010] Furthermore, the manual cleaning device includes a rotating shaft and a wiping rod rotatably mounted on the rotating shaft. An elastic wiping sleeve is sleeved on the wiping rod. When the wiping rod rotates around the rotating shaft, the wiping sleeve can rotate closely against the lower surface of the probe to wipe off the grease adhering to the lower surface of the probe.
[0011] Furthermore, the liquid level detection module also includes a protection box, in which a controller, a power module and a wireless communication module are arranged, and the ultrasonic sensor is control-connected to the controller.
[0012] Furthermore, an opening is provided in the center of the barrel cover, the protection box is mounted on a mounting plate with a perforation in the middle, the probe passes through the perforation, and the mounting plate is detachably connected to the barrel cover and covers the opening.
[0013] The technical solution of the lubrication pump of the utility model is as follows: the lubrication pump comprises a pump head assembly and a grease storage container installed on the upper part of the pump head assembly, and the grease storage container comprises:
[0014] Oil drums;
[0015] The barrel cover is detachably connected to the oil barrel;
[0016] The liquid level detection module is installed on the barrel cover and includes an ultrasonic sensor, wherein the ultrasonic sensor includes a probe that passes downward through the barrel cover and is arranged toward the inside of the oil tank, wherein the lower surface of the probe is a smooth plane and the lower surface of the probe is not lower than the lower surface of the barrel cover;
[0017] The manual cleaning device is installed on the liquid level detection module or the barrel cover and is used to wipe the lower surface of the probe.
[0018] Furthermore, the manual cleaning device includes a rotating shaft and a wiping rod rotatably mounted on the rotating shaft. An elastic wiping sleeve is sleeved on the wiping rod. When the wiping rod rotates around the rotating shaft, the wiping sleeve can rotate closely against the lower surface of the probe to wipe off the grease adhering to the lower surface of the probe.
[0019] Furthermore, the liquid level detection module also includes a protection box, in which a controller, a power module and a wireless communication module are arranged, and the ultrasonic sensor is control-connected to the controller.
[0020] Furthermore, an opening is provided in the center of the barrel cover, the protection box is mounted on a mounting plate with a perforation in the middle, the probe passes through the perforation, and the mounting plate is detachably connected to the barrel cover and covers the opening.
[0021] Beneficial effects of the utility model: When a lubrication pump and its grease storage container of the utility model are used, compared with the traditional laser sensor detection method, the ultrasonic sensor can be used to improve the detection stability and reduce false alarms. The lower surface of the probe is set as a smooth plane. When grease adheres to the ultrasonic wave, the lower surface of the probe can be wiped clean very conveniently to avoid grease residue affecting the detection accuracy of the ultrasonic sensor. The setting of the manual cleaning device makes the cleaning process more convenient. In actual use, when the operator opens the cover to add grease to the oil barrel, the grease will inevitably adhere to the probe. Before covering the barrel cover, the manual cleaning device can be used to directly wipe and clean the lower surface of the probe, and the ultrasonic sensor can be used normally, which is very convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a grease storage container of the utility model;
[0023] Figure 2 for Figure 1 A cross-sectional view of
[0024] Figure 3 This is a schematic diagram of the structure of the liquid level detection module and the barrel cover (the manual cleaning device is not shown);
[0025] Figure 4 is a cross-sectional view of the barrel cover (showing the manual cleaning device);
[0026] Figure 5 for Figure 4 A partial enlarged view of the middle A;
[0027] In the figure: 1-oil drum, 11-buckle, 2-drum cover, 21-opening, 22-mounting plate, 221-perforation, 3-liquid level detection module, 31-ultrasonic sensor, 311-probe, 32-protection box, 33-controller, 4-manual cleaning device, 41-rotating shaft, 42-wiping rod, 43-wiping sleeve, 5-connecting bolt. DETAILED DESCRIPTION
[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model, that is, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. The components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the utility model provided in the accompanying drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents selected embodiments of the utility model. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.
[0030] It should be noted that relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0031] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.
[0032] An embodiment of the grease storage container of the utility model: Figure 1-5 As shown, the grease storage container includes an oil barrel 1, a barrel cover 2, a liquid level detection sensor and a manual cleaning device 4.
[0033] The oil drum 1 and the barrel cover 2 are both made of metal and are non-transparent. The barrel cover 2 is detachably connected to the oil drum 1 through a buckle 11.
[0034] like Figure 3As shown, the liquid level detection module 3 is installed on the barrel cover 2, including an ultrasonic sensor 31, which includes a probe 311 that passes through the barrel cover 2 downward to face the oil tank, and the probe 311 has an ultrasonic transmitting end and a receiving end. The lower surface of the probe 311 is a smooth plane, made of a transparent material, and the lower surface of the probe 311 is not lower than the lower surface of the barrel cover 2, so as to minimize the possibility that the grease in the oil barrel 1 adheres to the probe 311. The liquid level detection module 3 also includes a protection box 32, in which a controller 33, a power module and a wireless communication module are arranged, and the ultrasonic sensor 31 is connected to the controller 33. An opening 21 is provided in the center of the barrel cover 2, and the protection box 32 is installed on a mounting plate 22 with a through hole 221 in the middle. The probe 311 passes through the through hole 221, and the mounting plate 22 is detachably connected to the barrel cover 2 and covers the opening 21.
[0035] like Figure 5 As shown, the manual cleaning device 4 is installed on the liquid level detection module 3 or the barrel cover 2, and is used to wipe the lower surface of the probe 311. The manual cleaning device 4 includes a rotating shaft 41 and a wiping rod 42 rotatably installed on the rotating shaft 41. The wiping rod 42 is provided with an elastic wiping sleeve 43, such as a rubber sleeve. When the wiping rod 42 rotates around the rotating shaft 41, the wiping sleeve 43 can rotate closely against the lower surface of the probe 311 to wipe off the grease adhered to the lower surface of the probe 311.
[0036] A specific embodiment of the lubrication pump of the present utility model comprises a pump head assembly and a grease storage container mounted on the upper portion of the pump head assembly. The structure of the grease storage container is the same as that of the above-mentioned embodiment of the grease storage container and will not be described in detail.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. The patent protection scope of the present invention shall be based on the claims. All equivalent structural changes made using the description and drawings of the present invention shall be included in the protection scope of the present invention.
Claims
1. Grease storage container, including: Oil drums; The barrel cover is detachably connected to the oil barrel; It is characterized by further comprising: The liquid level detection module is installed on the barrel cover and includes an ultrasonic sensor, wherein the ultrasonic sensor includes a probe that passes downward through the barrel cover and is arranged toward the inside of the oil tank, wherein the lower surface of the probe is a smooth plane and the lower surface of the probe is not lower than the lower surface of the barrel cover; The manual cleaning device is installed on the liquid level detection module or the barrel cover and is used to wipe the lower surface of the probe.
2. The grease storage container according to claim 1, characterized in that: The manual cleaning device includes a rotating shaft and a wiping rod rotatably mounted on the rotating shaft. The wiping rod is sleeved with an elastic wiping sleeve. When the wiping rod rotates around the rotating shaft, the wiping sleeve can rotate closely against the lower surface of the probe to wipe off the grease adhering to the lower surface of the probe.
3. The grease storage container according to claim 1 or 2, characterized in that: The liquid level detection module also includes a protection box, in which a controller, a power module and a wireless communication module are arranged, and the ultrasonic sensor is control-connected to the controller.
4. The grease storage container according to claim 3, characterized in that: An opening is provided in the center of the barrel cover, the protection box is mounted on a mounting plate with a perforation in the middle, the probe passes through the perforation, and the mounting plate is detachably connected to the barrel cover and covers the opening.
5. A lubrication pump, comprising a pump head assembly and a grease storage container mounted on the upper portion of the pump head assembly, the grease storage container comprising: Oil drums; The barrel cover is detachably connected to the oil barrel; It is characterized by further comprising: The liquid level detection module is installed on the barrel cover and includes an ultrasonic sensor, wherein the ultrasonic sensor includes a probe that passes downward through the barrel cover and is arranged toward the inside of the oil tank, wherein the lower surface of the probe is a smooth plane and the lower surface of the probe is not lower than the lower surface of the barrel cover; The manual cleaning device is installed on the liquid level detection module or the barrel cover and is used to wipe the lower surface of the probe.
6. The lubrication pump according to claim 5, characterized in that: The manual cleaning device includes a rotating shaft and a wiping rod rotatably mounted on the rotating shaft. The wiping rod is sleeved with an elastic wiping sleeve. When the wiping rod rotates around the rotating shaft, the wiping sleeve can rotate closely against the lower surface of the probe to wipe off the grease adhering to the lower surface of the probe.
7. The lubrication pump according to claim 5 or 6, characterized in that: The liquid level detection module also includes a protection box, in which a controller, a power module and a wireless communication module are arranged, and the ultrasonic sensor is control-connected to the controller.
8. The lubrication pump according to claim 7, characterized in that: An opening is provided in the center of the barrel cover, the protection box is mounted on a mounting plate with a perforation in the middle, the probe passes through the perforation, and the mounting plate is detachably connected to the barrel cover and covers the opening.
