125results about "Work lubrication devices" patented technology

The present invention belongs to the technical field of non-oriented silicon steel production and discloses a method for improving the cold-rolled edge quality of high-grade non-oriented silicon steel burr coils. The method comprises: cold rolling using a multi-stand continuous rolling mill or a single-stand reversible rolling mill for 5 to 7 rolling passes, controlling the flatness of the plate after the first, second, and final rolling passes to meet a specific formula; in addition, the rolling speed of the first pass, the emulsion flow rate of the first and second passes, and the original roughness of the mill work rolls can be further controlled. The present invention achieves the purpose of controlling rolled edge cracks and reducing edge waves by adopting a large edge wave rolling mode and adjusting the rolling speed, emulsion flow rate, and the original roughness of the work rolls, thereby achieving optimal cold-rolled edge quality of the burr coils and improving production efficiency and product yield.

The invention discloses equipment and a method for customizing front and back morphology structures of an invar alloy ultra-thin strip, and belongs to the field of invar alloy ultra-thin strip processing. The equipment comprises a working roller with differentiated surface topography, a first middle roller with a polyurethane-based organic material coating layer, an ultrasonic clamping device, an integrated tension weighting control system and a central control unit. By configuring different surface roughness of the upper working roll and the lower working roll and combining stable transverse pressure stress and axial ultrasonic vibration provided by the first middle roll, asymmetric plastic flow and shape copying of metal on the front face and the back face of the strip are achieved. In the rolling process, plate shape defects caused by friction differences are dynamically compensated by cooperatively adjusting the roll shifting amount of the first intermediate roll and the convexity of the backing roll saddle, finally, customized production of the 4J36 invar alloy ultra-thin strip with the thickness of 15 microns is achieved, the A face and the B face of the strip have different surface roughness, and the surface roughness of the strip is greatly improved. And the specific requirement of a fine metal mask plate pore-forming process on the surface state of the base material is met.

The invention relates to the technical field of metal rolling, and discloses aluminum alloy plate strip rolling machining equipment which comprises a workbench and further comprises a support fixedly connected to the lower portion of the workbench and used for supporting the whole equipment. The two fixing plates are mounted on the workbench and used for fixing the rolling mechanism and the guide mechanism; the rolling mechanism is arranged on the fixing plate and used for rolling the aluminum alloy plate strip. The guide mechanism is arranged on one side of the rolling mechanism and used for guiding the feeding angle when the aluminum alloy plate strip is rolled. By arranging the guide mechanism and utilizing the cooperation of the guide roller and the third spring, an aluminum alloy plate strip can be accurately guided to enter the rolling rollers, it is ensured that the feeding angle is accurate, meanwhile, the distance between the rolling rollers can be adjusted in real time according to the thickness of the plate strip through the dynamic adjusting function of the arc-shaped connecting rod and the first spring, and the production efficiency is improved. And the stability of the rolling process is guaranteed, so that the rolling quality is improved, and the rejection rate caused by uneven thickness is reduced.

The invention relates to a continuous casting-continuous extrusion short-process forming process for a large-width copper plate strip, and belongs to the technical field of metal processing. The method comprises the following steps: preheating and drying high-purity cathode copper, melting in a smelting device, covering the surface of molten copper with charcoal and graphite flakes, carrying out on-line degassing, deoxidizing and stirring, upwards leading a copper rod by adopting a traction unit, and extruding between an extrusion wheel and a compaction wheel; a four-high rolling mill is used for rolling; cleaning and passivating the annealed copper plate strip, spraying a lanthanum (III)-containing silane-benzimidazole lubricant solution on the surface of the copper plate strip, and drying; slitting to obtain a large-width copper plate strip; the lanthanum (III)-silane-benzimidazole lubricant is prepared from vinyltriethoxysilane, deionized water, ethanol, benzimidazole and lanthanum nitrate hexahydrate (III), and the lanthanum (III)-silane-benzimidazole lubricant is prepared from the vinyltriethoxysilane, the deionized water, the ethanol, the benzimidazole and the lanthanum nitrate hexahydrate (III); the prepared copper plate strip is high in purity, low in oxygen content, high in conductivity and excellent in mechanical property, and the technical requirements of the high-end field for the high-purity high-conductivity oxygen-free copper plate strip are met.

This disclosure relates to a rolling mill, specifically a cold rolling mill, comprising: - cylinders or sets of rollers including at least one pair of working cylinders capable of defining the air gap of a strip to be rolled, - at least one spray bar (3a, 3b) for spraying a lubricating and / or cooling fluid, located near the plane of the strip to be rolled, - a stand (2) within which said cylinders are arranged, - at least one device for adjusting the inclination of said at least one spray bar including an actuator, such as a hydraulic cylinder configured to change the inclination of the spray bar about the pivot axis. According to this disclosure, said actuator of the inclination adjustment device is arranged on the second side (C2) of the stand, opposite the first side (C1) of the maintenance window.

Before a rolling pass (i), characterized by a parameter set (Λi), of a strip (100) in a roll stand (10), a minimum and maximum temperature (Tmin, Tmax) and a minimum and maximum coefficient of friction (µmin, µmax) are predefined and, from a setup model (200), limit values (Emin, Emax) for an emulsion actuator (21,..., 23') and setup values for the emulsion actuator (21,..., 23'), for a cooling actuator (41,..., 42') and for a lubricating actuator (31,..., 32') are predefined. During the rolling pass (i), the actuators are set to the setup values. An actual strip temperature (T') is identified by a temperature measuring device (51, 52), and an actual coefficient of friction (µ') is identified from measured manipulated-variable actual values (M'). These are taken as a basis to identify improved setup values either only for the cooling actuator (41,..., 42') and / or the lubricating actuator (31,..., 32'), or, if a change in the applied coolant rate or lubricant rate behaves synergistically with respect to the emulsion rate, additionally also for the emulsion actuator (21,..., 23'). The improved setup values are transferred from the setup model (200) to the parameter set (Λi).

A rolling cassette (10) for rolling a metal wire (100) comprises a body (11) equipped with a structural frame (12) and defining a cavity inside it to house a plurality of rolling rolls cooperating with each other to deform the metal wire (100). The rolling cassette (10) comprises a lubrication system to lubricate both the metal wire (100) and also the mechanical members on which the rolling rolls are mounted with a lubricating agent.

The application discloses a rolling device and a rolling system, relates to the rolling technical field, and aims to solve the problems of reducing strip defects such as edge wave and edge crack and improving the quality of composite strip. The rolling device comprises a straightening device, an auxiliary device and a rolling device. The straightening device is used for straightening a strip to obtain a straightened strip. The auxiliary device comprises a surrounding lining strip, and the surrounding lining strip has a first accommodating space. In the height direction of the rolling device, the rolling device comprises a first work roll and a second work roll which are oppositely and spacedly arranged, and at least part of the second work roll is located in the first accommodating space. When the rolling device works, the lining strip and the straightened strip are attached together and are located between the first work roll and the second work roll, and the straightened strip is located between the lining strip and the first work roll.

The invention belongs to the technical field of non-ferrous metal processing, and relates to a production method of 4.5 [mu] m ultrathin battery aluminum foil, which comprises the following steps: adopting a 1235D alloy blank, and carrying out five-pass rolling (final-pass double rolling + 50% reduction rate) and tempering at 120 DEG C for 15 hours at a 9 [mu] m stage; the rolling oil contains mao19 base oil, 6%-8% of MARK625HB and 1%-3% of MARK625W3; and roller convexity / roughness hierarchical control is carried out. The tensile strength of the prepared aluminum foil is larger than or equal to 180 MPa, pinholes are smaller than or equal to 1000 / m < 2 >, and the wetting tension is larger than or equal to 32 dyn. According to the invention, the prepared 4.5 [mu] m ultrathin battery aluminum foil is compounded with a high polymer material to form a composite current collector with an aluminum foil-high polymer material-aluminum foil structure. According to the method, the rolling limit is broken through, and mass production of the ultra-strong and ultra-thin 4.5-micron battery aluminum foil is achieved through five-pass and double rolling; the performance reaches the standard, annealing-free compounding is achieved, and a surface oil film directly meets the PE / PET thermal compounding requirement; and safety verification: the anti-puncture qualified rate after compounding is 100%. The problems that the ultrathin aluminum foil is broken during rolling, pin holes exceed the standard and annealing is needed before compositing are solved.

The present application relates to a kind of rolling method of optimizing the edge drop of non-oriented silicon steel, using 5 machine frame continuous rolling rolling, meet the quality requirement that edge drop index is lower than 5um, the width range of inlet strip steel is in 1020~1300mm, the thickness range of inlet is in 2.2~2.8mm, the thickness range of outlet is in 0.45~0.55mm strip steel process system includes rolling load distribution relationship, tension setting, rolling force setting, 5 machine frame continuous rolling mill bending roll system, 5 machine frame continuous rolling mill roll roll system roll process parameters and rolling lubrication condition, from work roll roll, work roll bending, intermediate roll bending, rolling load distribution, tension, roll gap etc., formulate process system, realize non-oriented silicon steel in high speed stable rolling, realize non-oriented silicon steel in high speed stable rolling, meet the quality requirement that edge drop index is lower than 5um at the same time, under the premise of meeting the quality requirement, improve the economic benefit of production line.

A rolling system for a metal substrate includes a workstand having an entry side and an exit side. A hot oil spray header is provided at the entry side for applying a hot oil on a surface of a work roll of the workstand and to approximately 50% or more of a width of the work roll. The rolling system also includes at least one of a coolant spray header or a lubrication spray header. The coolant spray header may be provided at an exit side of the workstand for applying a coolant on the surface of the work roll. The lubrication spray header may be provided at the entry side of the workstand for applying a lubrication oil on the surface of the work roll and at least partially into a roll gap of the at least one workstand.

The stable aluminum foil rolling mill comprises a base, supporting legs are fixedly installed at the four corners of the top of the base, a stable aluminum foil rolling mill body is fixedly installed at the tops of the supporting legs, and a hydraulic cylinder is fixedly connected to the top of the stable aluminum foil rolling mill body; in the application period of the device, in the aspect of the smearing effect, a third motor drives a bidirectional lead screw to assist in driving a concave base to drive a roller brush to move transversely, and at the moment, a roller brush set is driven to move transversely under the cooperation of an adjusting assembly and a driving structure of the roller brush set. Different from a traditional trowelling plate rotary smearing mode, the brush roller can stably brush the outer surface of the aluminum foil left and right, a smearing gap is eliminated, it is ensured that rolling oil evenly covers the surface of the aluminum plate strip coil, aluminum foil scratching caused by uneven smearing is avoided, and the quality and production stability of aluminum foil products are greatly improved.

The invention discloses a method for cutting a metal plate with oil, which belongs to the field of plate processing, and comprises the following steps of: uncoiling a coiled material, balancing an oil film, detecting the thickness of the oil film, adjusting a balancing roller, determining cutting parameters, dynamically adjusting and supplementing oil, adjusting the pressure of the balancing roller according to the thickness of the oil film detected in real time, and when the pressure of the balancing roller reaches a proper value, adjusting the pressure of the balancing roller. Then cutting parameters are determined according to the oil film thickness detected in real time, single finished products are formed through cutting, finally, oil is supplemented to the single finished products, and through the design, the influence of uneven oil film thickness on metal plate machining is reduced.

The invention discloses an oil-gas mixing efficient lubrication continuous rolling method. The method comprises the steps that 1, system parameters are initialized, and rolling process parameters, oil-gas mixing proportion parameters and control system parameters are set; step 2, performing real-time acquisition of multi-source data; step 3, carrying out process parameter self-learning; 4, abnormal working condition judgment is carried out; 5, executing a corresponding control strategy according to a judgment result; and 6, returning to the step 2, and continuing the next cycle. Through real-time collection of multi-source data, construction of a process parameter self-learning model, intelligent judgment of abnormal working conditions and execution of a dynamic control strategy, precise regulation and control of oil-gas mixed lubrication parameters are achieved, and the problems that in the prior art, oil consumption is high, parameter adjustment is tedious, and adaptability to the abnormal working conditions is poor are effectively solved; and the lubricating effect is improved, the system energy consumption is reduced, and the working condition adaptability is enhanced.

The invention provides an additive, a water-based copper rolling emulsion containing the additive and application of the water-based copper rolling emulsion. The water-oil balance agent is prepared from 2, 2 '-[[(methyl-1H-benzotriazole-1-yl) methyl] imino] diethanol, an R group is an EO or EO-PO-EO block polymer, water-oil balance is achieved by adjusting the HLB value, and meanwhile the molecular weight and the number of the R group have important influences on wetting, cleaning and stability of rolling emulsion. The additive is added into the rolling emulsion, so that the rolling emulsion shows the properties of wetting, dispersing, emulsifying, metal deactivating, oxidation resisting, lubricating and the like, has high detergency and long service life, and can keep the emulsion stable for a long time.

The invention belongs to the technical field of steel production management, and provides a method for reducing oil sludge in a rolling mill stand, which comprises the following steps: determining allowable flow ranges of strip steel at different thicknesses and rolling speeds, and constructing an allowable flow range reference library; analyzing the iron powder concentration change of a filter port of the filter system of the rolling machine under different emulsion flows, and determining the allowable maximum emulsion flow; according to the thickness of the strip steel section and the rolling speed, the allowable flow range corresponding to the strip steel section is extracted from the allowable flow range reference library, and is compared with the allowable maximum emulsion flow to judge whether the emulsion flow adjustment during strip steel section rolling is needed or not; if yes, determining an emulsion flow adjusting mode during rolling of the strip steel section, and if the flow value is limited and adjusted, determining a flow analysis range, and limiting an emulsion adjusting flow value of the strip steel section according to strip steel quality data and iron powder concentration corresponding to different emulsion flows, so as to reduce generation of oil sludge.

The application discloses a rolling mill automatic cleaning and water supplementing system, which comprises a deionized water tank for storing deionized water; a main pipeline connected with the deionized water tank; a first branch pipeline connected with the main pipeline and a first nozzle arranged above a front hood of a rolling mill, wherein the first nozzle is provided with a first valve and is used for cleaning an area where the front hood of the rolling mill is located; a second branch pipeline connected with the main pipeline and a second nozzle arranged above a rear hood of the rolling mill, wherein the second nozzle is provided with a second valve and is used for cleaning an area where the rear hood of the rolling mill is located; and a controller connected with the first valve, the second valve and a historical water supplementing data storage, wherein the controller is used for cleaning the inside of the rolling mill and supplementing deionized water for emulsified liquid according to historical water supplementing data stored in the historical water supplementing data storage, so that the cleanliness of the inside of the rolling mill and the stability of the emulsified liquid are improved.

A cold rolling mill rolling condition setting method using a prediction model being generated with an explanatory variable being first multi-dimensional data obtained by transforming past rolling performance data including pre-cold rolling data of a roll material on an entry side of the cold rolling mill into multi-dimensional data, and an objective variable being post-cold rolling data of the roll material on a delivery side of the cold rolling mill, the method includes: estimating a post-rolling shape of a roll target material by inputting, to the prediction model, second multi-dimensional data generated from information including the pre-cold rolling data of the roll target material on the entry side of the cold rolling mill and a target rolling condition of the cold rolling mill; and changing the target rolling condition of the cold rolling mill such that the estimated post-rolling shape of the roll target material satisfies a predetermined condition.

The invention provides rolling oil for increasing the dyne value of the surface of a battery foil and a using method thereof.The aluminum foil for a battery is subjected to secondary rolling, the secondary rolling sequentially comprises rough rolling and finish rolling, the rolling oil is prepared from base oil, alcohol, ester and dyne liquid, and the dyne liquid comprises formamide, glycol ether and modified polyacrylamide; the modified polyacrylamide is polyacrylamide modified by 2-acrylamide-2-methylpropanesulfonic acid (2-acrylamide-2-methylpropanesulfonic acid). Through a secondary rolling method and reasonable addition of a proper additive, the dyne value of the surface of the battery foil is improved, the wetting tension of the surface of the battery foil is improved, the surface performance of the battery is further improved, and the method has a wide application prospect.

The application belongs to the technical field of cold upsetting steel wire drawing, and particularly relates to a wire drawing device for preventing cold upsetting steel wire from being broken, which comprises a calender assembly, a spiral steel wire is sleeved and installed on the calender assembly, the calender assembly is provided with a main frame, a middle roller is rotatably installed on the left side of the main frame, a lower pressing part is installed on the top end of the main frame and located at the right upper part of the middle roller, and the lower pressing part is provided with a hydraulic cylinder. The middle roller and the auxiliary roller are combined in an up-down mode, the steel wire is arranged in a spiral mode on the outside of the middle roller, the middle roller and the auxiliary roller are oppositely clamped in an up-down mode, a pressing force is applied to the middle roller and the auxiliary roller by the hydraulic cylinder, the steel wire can be squeezed and passed through when the middle roller rotates, automatic feeding and calendering are realized, the size of the auxiliary roller can be gradually increased, the auxiliary roller is provided with a plurality of auxiliary rollers, segmented continuous calendering is realized, and the steel wire is prevented from being broken.

The application relates to a cold rolling method of an unoriented silicon steel, and a cold rolling method of an ultra-high-grade unoriented silicon steel, which comprises the following steps: step one: first rolling process: a first cold rolling production method of a steel coil; and step two: second rolling process: a second cold rolling production method of the steel coil after first annealing. In the first rolling process, a small reduction of 26-30% is adopted in the first pass, and a micro-edge wave control standard is adopted at the edge, so that the generation of edge crack defects is reduced or avoided.

A lamination lubricant dispensing unit is disclosed for lubricating the work rolls of a rolling mill used to laminate sheets of alkali metals or alkali metal alloys into films. The lubricant dispensing unit comprises: a dispensing unit body defining a laterally extending wall; a first sidewall and a second sidewall extending forward from the laterally extending wall; and a protrusion connected to a lower end of the wall. The protrusion extends forward from the laterally extending wall and extends between the sidewalls. The protrusion and the wall define a recess having an open side. The protrusion has a leading edge for abutting against the lamination surface of the work roll. At least a portion of the protrusion is an angled portion extending upward and backward from the leading edge toward the laterally extending wall. The dispensing unit body defines at least one lubricant channel having an outlet defined in the laterally extending wall.

The present application relates to a kind of methods for controlling hot-rolled high-strength pickled plate scale defects, including using descaling impact test method, checking each trace complete on test special slab, lap is not superimposed, and the gap between impact mark is ≤2mm;Production plan is from at least the 10th block in cycle, and no more than the 55th block of high-strength pickled plate is arranged;Control the sum of high-strength pickled plate second heating section and soaking section time is 100-180min;High-strength pickled plate rolling time interval is controlled at 140-210s;High-strength pickled plate is descaled in all directions, at least one pass descaling water is arranged when rough rolling;The use cycle of finishing mill work roll is less than or equal to 2 times;Increase finishing rolling lubricating oil flow;The present application greatly reduces the residual amount of hot-rolled high-strength pickled plate scale, thereby improving the surface quality of high-strength hot-rolled pickled plate, and providing strong guarantee for subsequent pickling to improve surface quality.

A cold rolling mill rolling condition setting method according to the present invention uses a prediction model, the prediction model being generated by using first multi-dimensional data obtained by transforming past rolling performance data including pre-cold rolling data of a roll material on an entry side of the cold rolling mill into multi-dimensional data as an explanatory variable and post-cold rolling data of a roll material on a delivery side of the cold rolling mill as an objective variable. The method includes: a step of estimating a post-rolling shape of the roll target material on the delivery side of the cold rolling mill by inputting, to the prediction model, second multi-dimensional data generated from information including the pre-cold rolling data of the roll target material on the entry side of the cold rolling mill and a target rolling condition of the cold rolling mill; and a step of changing the target rolling condition of the cold rolling mill such that the estimated post-rolling shape satisfies a predetermined condition.

This application relates to the field of steel rolling technology, and discloses a method, apparatus, and electronic equipment for predicting the rolling force of a cold rolling mill. The method includes: constructing a speed-rolling force relationship model based on the rolling speed and rolling force of the cold rolling mill; constructing a flow-rate-rolling force relationship model based on the roll gap flow rate and rolling force of the cold rolling mill; constructing a rolling force prediction model based on the speed-rolling force relationship model and the flow-rate-rolling force relationship model; obtaining the actual rolling speed and actual roll gap flow rate of the cold rolling mill; and determining the actual rolling force of the cold rolling mill based on the actual rolling speed, the actual roll gap flow rate, and the rolling force prediction model. The technical solution proposed in this application can improve the accuracy of rolling force prediction for cold rolling mills and enhance the production stability and manufacturing capability of cold rolling mills.

The application discloses a rolling equipment with lubricating function for stainless steel foil production and relates to the rolling technical field of metal. The rolling equipment comprises a supporting frame, a pay-off roller, a pay-off guide roller, a winding roller, a winding guide roller, a wrinkle prevention module, a primary roller unit, a roller smoothing unit and a secondary roller unit. The wrinkle prevention module is used for preventing the edge part of the stainless steel foil from being wrinkled during the rolling process, so that the surface of the product after rolling is smooth and flat. The primary roller unit is used for initially rolling the stainless steel foil to the required thickness. The roller smoothing unit is used for smoothing the primary roller unit, preventing the primary roller unit from being deformed and affecting the rolling quality. The secondary roller unit is used for rolling the remaining protrusions of the stainless steel foil after the rolling of the stainless steel foil at the primary roller unit, so that the stainless steel foil is smooth and flat.

The present application relates to a kind of low-oxygen high-purity phosphor copper rod based on waste copper scrap continuous casting process, belong to copper processing technical field.Pre-treated waste copper scrap is added to smelting furnace, with natural gas as fuel, and temperature is raised smelting;Oxygen is introduced into the molten liquid, and dross is removed;Phosphor copper alloy is added to the molten liquid, and phosphorus content is controlled;Refining agent is added to the molten liquid for refining;The refined molten liquid is continuously cast by continuous casting machine, and casting blank is obtained;Casting blank is subjected to multi-pass rolling;After rolling, copper rod is cooled by sebacic acid amidation cooling dispersion liquid, and low-oxygen high-purity phosphor copper rod is obtained;Sebacic acid amidation cooling dispersion liquid is prepared by sebacic acid, 2,2'-diamino-3,3'-dipyridyl, propylene glycol methyl ether, p-toluenesulfonic acid, deionized water, 1,2,4,5-tetrazine-3,6-diamine;The phosphor copper rod prepared by the present application has low oxygen content, high purity, good mechanical properties, and meets the market demand for high-quality phosphor copper rod.

The oil injection guide plate comprises a bottom plate, a top plate, four connecting and adjusting assemblies and clamping and fixing assemblies, the top plate is arranged at the upper end of the bottom plate, the four connecting and adjusting assemblies are installed on the bottom plate in a rectangular and dispersed mode and connected with the top plate, and the clamping and fixing assemblies are arranged in the middle of the top plate and the middle of the bottom plate correspondingly and used for clamping oil pipes. Wherein the connecting adjusting assembly comprises a telescopic rod, a mounting seat, a connecting plate and a connecting bolt, the mounting seat is arranged at the bottom of the telescopic rod, and the connecting plate is arranged at the top of the telescopic rod and fixedly connected with the top plate through the connecting bolt; the clamping and fixing assembly comprises an upper clamping plate, a lower clamping plate and rubber pads, the upper clamping plate is arranged on the top plate, the lower clamping plate is arranged on the bottom plate, and the rubber pads are arranged on the upper clamping plate and the lower clamping plate respectively. The spray head is simple in structure, high in overall connection adjustability and convenient for space adjustment, so that the overall oil conductivity is improved, the overall spray head stability is improved, and the spray head is convenient to use efficiently.

A rolling system for metal substrates includes a work stand having an inlet and an outlet. A hot oil spray header is provided on the inlet side to apply hot oil to the surface of the work rolls of the work stand and to approximately 50% or more of the width of the work rolls. The rolling system also includes at least one of a coolant spray header or a lubricant spray header. A coolant spray header may be provided on the outlet side of the work stand to apply coolant to the surface of the work rolls. A lubricant spray header may be provided on the inlet side of the work stand to apply lubricant to the surface of the work rolls and to at least partially within the roll gap of at least one work stand.

This manufacturing method for a slab is a method for manufacturing a slab by a continuous casting equipment including a twin-drum type continuous casting apparatus, a cooling apparatus, an in-line mill, and a coiling apparatus. The method includes calculating a friction coefficient from measured values of a rolling load and a forward slip when the slab is rolled, by use of a rolling analysis model, and controlling a lubrication condition during rolling of the slab so that the friction coefficient falls within a predetermined range, wherein, when the friction coefficient is calculated from the measured values of the rolling load and the forward slip by use of an Orowan theory and a deformation resistance model formula based on a Shida's approximate formula as the rolling analysis model, the predetermined range is 0.15 or more and 0.25 or less.