Full-automatic intelligent cup washing machine

Abstract

A full-automatic intelligent cup washing machine comprises an inlet area, a pre-washing area, a brushing area, a cleaning area, a drying area and an outlet area which are sequentially arranged, a conveying belt penetrates through the inlet area, the pre-washing area, the brushing area, the cleaning area, the drying area and the outlet area, a cup washing loading disc is arranged on the conveying belt, and the cup washing loading disc moves along with the conveying belt. A cup to be cleaned is fixedly placed on the cup cleaning loading disc. The cup cleaning device has the advantages that stains in a cup can be removed, the cup can be quickly cleaned and dried, resources and labor can be saved, and the use requirements of most cup using units can be met.

Description

Technical Field

[0001] The utility model relates to a fully automatic intelligent cup washing machine. Background Art

[0002] At present, many large units, hotels, and public facilities provide dining services. The number of people dining per day can reach hundreds or thousands, and the number of tableware used is several times the number of people dining. This creates a huge workload for the cleaning staff. As labor costs continue to rise, the traditional manual cleaning and sorting methods are gradually unable to meet the needs of modern catering services. Government agencies, corporate clubs, teahouses, coffee shops, etc. have stains on teacups after use, which requires a lot of manual processing, which is time-consuming and not clean, causing great troubles for the companies. Based on these situations, our company wants to quickly clean the cups and remove the stains, using machines instead of manual labor. Utility Model Content

[0003] In order to solve the above problems, a fully automatic intelligent cup washing machine is provided, which can realize fully automatic cleaning of cups.

[0004] To achieve the above purpose, the utility model is solved by the following technical solutions: a fully automatic intelligent cup washing machine, including an import area, a pre-washing area, a scrubbing area, a cleaning area, a drying area and an exit area, the import area, the pre-washing area, the scrubbing area, the cleaning area, the drying area and the exit area are arranged in sequence, a conveyor belt runs through the eight areas, a cup washing loading tray is provided on the conveyor belt, the cup washing loading tray moves with the conveyor belt, and the cups to be washed are fixedly placed on the cup washing loading tray.

[0005] Furthermore, the pre-wash area includes a first sprayer and a first water tank, the first sprayer is provided with an upper pre-wash spray pipe and a lower pre-wash spray pipe, the upper pre-wash spray pipe is arranged above the conveyor belt, the lower pre-wash spray pipe is arranged below the conveyor belt, the first water tank is arranged below the lower pre-wash spray pipe, the first water tank and the first pre-wash sprayer are connected by a pre-wash pump, and during pre-washing, the cup washing loading plate moves with the conveyor belt between the upper pre-wash spray pipe and the lower pre-wash spray pipe.

[0006] Furthermore, the brushing area includes an upper brushing mechanism and a lower brushing mechanism, the upper brushing mechanism is used to brush the outer wall of the cup, and the lower brushing mechanism is used to brush the inner wall of the cup, the upper brushing mechanism is arranged above the conveyor belt, and the lower brushing mechanism is arranged below the conveyor belt, the upper brushing mechanism includes a first upper lifting device and an upper brush assembly, the first upper lifting device drives the upper brush assembly to move up and down, and the lower brushing mechanism includes a first lower lifting device and a lower brush assembly, and the first lower lifting device drives the lower brush assembly to move up and down.

[0007] Furthermore, the cleaning area includes a second sprayer, a rinser, a second water tank and a rinsing container. The second sprayer is provided with an upper spray pipe for cleaning and a lower spray pipe for cleaning. The upper spray pipe for cleaning is arranged above the conveyor belt, and the lower spray pipe for cleaning is arranged below the conveyor belt. The rinser is provided with an upper rinsing pipe and a lower rinsing pipe. The upper rinsing pipe is arranged above the upper spray pipe for cleaning, and the lower rinsing pipe is arranged below the lower spray pipe for cleaning. The second water tank is arranged below the lower rinsing pipe. The rinsing container is connected to the rinser, and a rinsing pump is arranged between the two. The second sprayer is connected to the second water tank, and a cleaning pump is arranged between the two.

[0008] Furthermore, the drying area includes a fan, a drying heater, an upper drying mechanism and a lower drying mechanism. The upper drying mechanism is used to wipe the outer wall of the cup, and the lower drying mechanism is used to wipe the inner wall of the cup. The upper drying mechanism is arranged above the conveyor belt, and the lower drying mechanism is arranged below the conveyor belt. The upper drying mechanism includes a second upper lifting device and an upper drying assembly. The second upper lifting device drives the upper drying assembly to move up and down. The lower drying mechanism includes a second lower lifting device and a lower drying assembly. The second lower lifting device drives the lower drying assembly to move up and down. The fan is arranged on the sides of the upper drying mechanism and the lower drying mechanism, and the drying heater is arranged on the surfaces of the second upper lifting device and the second lower lifting device.

[0009] Furthermore, positioning sensors for monitoring the cup washing loading tray are provided in the pre-washing area, the scrubbing area, the cleaning area, the drying area and the exit area, and the positioning sensors are electrically connected to the conveyor belt.

[0010] Furthermore, the cup washing loading plate includes a base plate and limiting columns. The surface of the base plate is provided with drainage holes and brush holes. The limiting columns are grouped in four, and the four limiting columns together limit the cups. The brush hole is arranged at the center of each group of limiting columns.

[0011] Furthermore, the conveyor belt is a chain conveyor belt, and a clamping column is provided at the bottom of the cup washing loading tray, and the clamping column is inserted into the chain conveyor belt.

[0012] The utility model is beneficial in that:

[0013] The utility model realizes the full automation of the cup cleaning process, which mainly includes two functions: cleaning and drying. The machine is developed by combining new-era technology with mechanical transmission technology, electronic appliances and Internet of Things functions to remove stains in the cup, quickly clean and dry the cup, which can save resources and labor, and can meet the needs of most cup-using units. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the fully automatic intelligent cup washing machine of the present utility model (the upper drying mechanism and the lower drying mechanism are not shown).

[0015] Figure 2This is a schematic diagram of the structure of the fully automatic intelligent cup washing machine of the present invention (the drying and heating equipment is not shown).

[0016] Figure 3 It is a schematic diagram of the side structure of the conveyor belt, cup washing loading tray and pre-washing area in the fully automatic intelligent cup washing machine of the utility model.

[0017] Figure 4 It is a structural schematic diagram of the cup washing loading tray in the fully automatic intelligent cup washing machine of the utility model.

[0018] Figure numerals: inlet area 1, pre-wash area 2, brushing area 3, cleaning area 4, drying area 5, outlet area 6, first sprayer 7, upper brushing mechanism 8, first upper lifting device 9, rinser 10, drying heater 11, pre-wash pump 12, first water tank 13, first lower lifting device 14, water pump 15, rinse container 16, cleaning pump 17, positioning sensor 18, cups 19, baffle 20, pre-wash lower spray pipe 21, pre-wash upper spray pipe 22, conveyor belt 23. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] The fully automatic intelligent cup washing machine includes an inlet area, a pre-washing area, a scrubbing area, a cleaning area, a drying area and an outlet area. The inlet area, the pre-washing area, the scrubbing area, the cleaning area, the drying area and the outlet area are arranged in sequence. A conveyor belt runs through the eight areas. A cup washing loading tray is arranged on the conveyor belt. The cup washing loading tray moves with the conveyor belt. The cups to be washed are fixedly placed on the cup washing loading tray. The pre-washing area includes a first sprayer and a first water tank. The first sprayer is provided with a pre-washing upper spray pipe and a pre-washing lower spray pipe. The pre-washing upper spray pipe is arranged above the conveyor belt, and the pre-washing lower spray pipe is arranged below the conveyor belt. The first water tank is arranged below the pre-washing lower spray pipe. The first water tank and the pre-washing first sprayer are connected by a pre-washing pump. During pre-washing, the cup washing loading tray moves with the conveyor belt to between the pre-washing upper spray pipe and the pre-washing lower spray pipe. The scrubbing area includes an upper scrubbing mechanism and a lower scrubbing mechanism. The upper scrubbing mechanism is used to scrub the outer wall of the cup, and the lower scrubbing mechanism is used to scrub the inner wall of the cup. The upper scrubbing mechanism is arranged above the conveyor belt, and the lower scrubbing mechanism is arranged below the conveyor belt. The upper scrubbing mechanism includes a first upper lifting device and an upper brush assembly. The first upper lifting device drives the upper brush assembly to move up and down. The lower scrubbing mechanism includes a first lower lifting device and a lower brush assembly. The first lower lifting device drives the lower brush assembly to move up and down. The cleaning area includes a second sprayer, a rinser, a second water tank and a rinsing container. The second sprayer is provided with an upper spray pipe for cleaning and a lower spray pipe for cleaning. The upper spray pipe for cleaning is arranged above the conveyor belt, and the lower spray pipe for cleaning is arranged below the conveyor belt. The rinser is provided with an upper rinsing pipe and a lower rinsing pipe. The upper rinsing pipe is arranged above the upper spray pipe for cleaning, and the lower rinsing pipe is arranged below the lower spray pipe for cleaning. The second water tank is arranged below the lower rinsing pipe. The rinsing container is connected to the rinser, and a rinsing pump is arranged between the two. The second sprayer is connected to the second water tank, and a cleaning pump is arranged between the two. The drying area includes a fan, a drying heater, an upper drying mechanism and a lower drying mechanism. The upper drying mechanism is used to wipe the outer wall of the cup, and the lower drying mechanism is used to wipe the inner wall of the cup. The upper drying mechanism is arranged above the conveyor belt, and the lower drying mechanism is arranged below the conveyor belt. The upper drying mechanism includes a second upper lifting device and an upper drying assembly. The second upper lifting device drives the upper drying assembly to move up and down. The lower drying mechanism includes a second lower lifting device and a lower drying assembly. The second lower lifting device drives the lower drying assembly to move up and down. The fan is arranged on the side of the upper drying mechanism and the lower drying mechanism, and the drying heater is arranged on the surface of the second upper lifting device and the second lower lifting device. The pre-washing area, the scrubbing area, the cleaning area, the drying area and the exit area are all provided with positioning sensors for monitoring the cup washing loading tray, and the positioning sensors are electrically connected to the conveyor belt. The cup washing loading tray includes a base plate and a limiting column. The surface of the base plate is provided with drainage holes and brush holes. The limiting columns are in a group of four. The four limiting columns together limit the cups. The brush holes are arranged in the center of each group of limiting columns. The conveyor belt is a chain conveyor belt, and a clamping column is arranged at the bottom of the cup washing loading plate, and the clamping column is inserted into the chain conveyor belt.

[0021] The actual usage is as follows:

[0022] In the pre-wash area, spray water and detergent on the inside and outside of the cup to soak the cup once.

[0023] Brushing area: When the cup enters the specified position of the bin, the conveying operation stops, the up and down push motor starts to push the brush to the specified position inside and outside the cup, and the up and down push motor stops. The rotating motor starts in time to rotate the brush to rub the stains inside and outside the cup. When the set time is up, the rotating motor stops working, and the up and down push motor starts to pull the brush apart. After the push motor pulls the brush apart and stops, the running conveyor belt starts to send the cup to the washing bin, and the cups on the import platform follow.

[0024] Cleaning area: After being scrubbed, the cups enter the specified position of the rinsing bin, and the spraying starts when the rinsing is started, and stops when the rinsing time is up. Then the rinsing starts when the rinsing is started, and stops when the rinsing reaches the set time.

[0025] Drying area: After rinsing, the cup enters the specified drying position and stops. Push the motor up and down to start the brush to the specified position inside and outside the cup and stop. Turn the motor to start the brush to rotate quickly. The brush rubs water droplets inside and outside the cup. The fan sends hot air to the brush and the cup synchronously to dry the cup.

[0026] Exit area: After drying is completed, the rotating motor stops working, and the pushing motor pulls the brush up and down. When the brush returns to its original position, the pushing motor stops, and the running motor starts to pull the cup out of the oven to the exit platform.

[0027] Here’s how to do it:

[0028] Turn on the power, the water tank will automatically fill with water, and the water will stop automatically when it is full. The water level is controlled by the liquid level sensor. If the water in the tank is not enough, the solenoid valve will automatically open to let water in.

[0029] When the water tank is full, the heating stops and the heating starts automatically. The heating is controlled by a temperature sensor, and the temperature can be set freely. It stops automatically when the temperature reaches the upper limit and starts automatically when the temperature reaches the lower limit.

[0030] When the temperature reaches the set position, the drying will automatically start heating. The drying temperature is controlled by the temperature sensor and is also stopped or started by the upper and lower lines according to the set temperature.

[0031] When the drying temperature is reached, it can be turned on, and the spraying and drying are all started at the same time. The running motor is an 80 servo motor, which can control the cup washing basket to stay in the set position.

[0032] The running motor runs to the set specified position and stops, the up and down lifting motors of the scrubbing area are started, and the brush is pushed to the specified position of the cup, the lifting motor stops, and the brush motor starts working.

[0033] The brush motor automatically stops after working for 1 minute, and the up and down lifting motor starts to pull the brush apart.

[0034] After the lifting motor pulls the brush apart, the running motor starts to send the cup basket to the specified position of the second zone, and the entrance zone sends the cup basket to the pre-washing zone at the same time.

[0035] All machine areas work in the same way, starting and stopping, just like an assembly line.

[0036] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. Fully automatic intelligent cup washing machine, characterized by: The machine comprises an inlet area, a pre-washing area, a scrubbing area, a cleaning area, a drying area and an outlet area, which are arranged in sequence, and a conveyor belt runs through the eight areas, and a cup washing loading tray is arranged on the conveyor belt, and the cup washing loading tray moves with the conveyor belt, and the cups to be cleaned are fixedly placed on the cup washing loading tray.

2. The fully automatic intelligent cup washing machine according to claim 1, characterized in that: The pre-wash area includes a first sprayer and a first water tank. The first sprayer is provided with an upper pre-wash spray pipe and a lower pre-wash spray pipe. The upper pre-wash spray pipe is arranged above the conveyor belt, and the lower pre-wash spray pipe is arranged below the conveyor belt. The first water tank is arranged below the lower pre-wash spray pipe. The first water tank and the first pre-wash sprayer are connected by a pre-wash pump. During pre-washing, the cup washing loading plate moves with the conveyor belt to between the upper pre-wash spray pipe and the lower pre-wash spray pipe.

3. The fully automatic intelligent cup washing machine according to claim 2, characterized in that: The scrubbing area includes an upper scrubbing mechanism and a lower scrubbing mechanism. The upper scrubbing mechanism is used to scrub the outer wall of the cup, and the lower scrubbing mechanism is used to scrub the inner wall of the cup. The upper scrubbing mechanism is arranged above the conveyor belt, and the lower scrubbing mechanism is arranged below the conveyor belt. The upper scrubbing mechanism includes a first upper lifting device and an upper brush assembly. The first upper lifting device drives the upper brush assembly to move up and down. The lower scrubbing mechanism includes a first lower lifting device and a lower brush assembly. The first lower lifting device drives the lower brush assembly to move up and down.

4. The fully automatic intelligent cup washing machine according to claim 3, characterized in that: The cleaning area includes a second sprayer, a rinser, a second water tank and a rinsing container. The second sprayer is provided with an upper spray pipe for cleaning and a lower spray pipe for cleaning. The upper spray pipe for cleaning is arranged above the conveyor belt, and the lower spray pipe for cleaning is arranged below the conveyor belt. The rinser is provided with an upper rinsing pipe and a lower rinsing pipe. The upper rinsing pipe is arranged above the upper spray pipe for cleaning, and the lower rinsing pipe is arranged below the lower spray pipe for cleaning. The second water tank is arranged below the lower rinsing pipe. The rinsing container is connected to the rinser, and a rinsing pump is arranged between the two. The second sprayer is connected to the second water tank, and a cleaning pump is arranged between the two.

5. The fully automatic intelligent cup washing machine according to claim 4, characterized in that: The drying area includes a fan, a drying heater, an upper drying mechanism and a lower drying mechanism. The upper drying mechanism is used to wipe the outer wall of the cup, and the lower drying mechanism is used to wipe the inner wall of the cup. The upper drying mechanism is arranged above the conveyor belt, and the lower drying mechanism is arranged below the conveyor belt. The upper drying mechanism includes a second upper lifting device and an upper drying assembly. The second upper lifting device drives the upper drying assembly to move up and down. The lower drying mechanism includes a second lower lifting device and a lower drying assembly. The second lower lifting device drives the lower drying assembly to move up and down. The fan is arranged on the sides of the upper drying mechanism and the lower drying mechanism, and the drying heater is arranged on the surfaces of the second upper lifting device and the second lower lifting device.

6. The fully automatic intelligent cup washing machine according to claim 5, characterized in that: Positioning sensors for monitoring the cup washing loading tray are provided in the pre-washing area, the scrubbing area, the cleaning area, the drying area and the exit area. The positioning sensors are electrically connected to the conveyor belt.

7. The fully automatic intelligent cup washing machine according to claim 6, characterized in that: The cup washing loading tray comprises a base plate and limiting columns. The surface of the base plate is provided with drainage holes and brush holes. The limiting columns are grouped in four, and the four limiting columns together limit the cups. The brush hole is arranged at the center of each group of limiting columns.

8. The fully automatic intelligent cup washing machine according to claim 7, characterized in that: The conveyor belt is a chain conveyor belt, and a clamping column is arranged at the bottom of the cup washing loading plate, and the clamping column is inserted into the chain conveyor belt.

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