Pouring, overlapping and assembling type mold descaling device

Abstract

The utility model relates to the technical field of mold cleaning, in particular to a pouring, overlapping and assembling type mold descaling device, and solves the technical problems that a mold needs to be manually cleaned by a worker, time and labor are wasted, and cleaning liquid is difficult to recycle; according to the technical scheme, the pouring, overlapping and assembling type mold descaling device comprises a bottom plate, supporting legs, a cleaning box, a box door, an observation window, an overturning assembly, a cleaning assembly and a collecting assembly; through combined operation of the overturning assembly, the cleaning assembly and the collecting assembly, the mold can be automatically overturned, so that the flushing angle of the mold is changed, it is guaranteed that each surface of the mold can be thoroughly cleaned, waste water can be conveniently recycled and prevented from being splashed all around, and the cleaning environment is kept clean and tidy; through cooperative work of the three assemblies, the mold cleaning efficiency is improved, and the problems that manual cleaning of workers is needed for mold cleaning, time and labor are wasted, and cleaning liquid is difficult to recycle are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of mold cleaning, in particular to a casting, superposition and assembly type mold descaling device. Background Art

[0002] The assembled composite panel mold can be manufactured quickly through prefabrication production, and the on-site installation is simple, which greatly reduces the construction time and labor costs. At the same time, the use of assembled composite panel molds can minimize material waste. Because the molds are prefabricated according to design requirements, the amount of material used can be accurately controlled, reducing material waste on the construction site.

[0003] During the production and processing of composite panels, the composite panels need to be demolded from the mold after casting. However, the current mold cleaning method is usually to place the mold directly on the ground. This method requires workers to clean it manually, which is not only time-consuming and labor-intensive, but also has the problem of difficulty in recycling the cleaning fluid, thus causing environmental pollution.

[0004] Therefore, the above-mentioned mold cleaning requires workers to manually clean it, which is not only time-consuming and labor-intensive, but also difficult to recycle the cleaning fluid. A cast, stacked and assembled mold descaling device can be designed. Through the sliding structure and the flipping structure, it can automatically clean the mold and conveniently recycle the waste water generated during cleaning. Utility Model Content

[0005] In order to overcome the problem of mold cleaning, workers need to clean it manually, which is not only time-consuming and labor-intensive, but also has the problem that the cleaning fluid is difficult to recycle.

[0006] The technical solution of the utility model is: a casting, superimposed and assembled mold descaling device, comprising a base plate, legs, a cleaning box, a box door, an observation window, a flip assembly, a cleaning assembly, and a collecting assembly; four groups of iron legs for support are fixedly connected to the lower end of the base plate, a cleaning box for descaling the mold is installed on the upper end of the base plate, an iron box door that opens and closes left and right is hinged on the front end of the cleaning box, an observation window is installed in the box door, a flip assembly driven to rotate by a motor is installed in the cleaning box, an electric sliding structure is provided in the cleaning assembly and is installed at the top of the cleaning box, a water storage tank in the cleaning assembly is installed at the upper end of the cleaning box, and the collecting assembly is installed in the cleaning box and is located at the lower end of the flip assembly.

[0007] Preferably, the bottom plate serves as the foundation of the entire descaling device and is responsible for carrying and fixing other components. It is made of sturdy and durable materials, such as steel plates, to ensure the stability and load-bearing capacity of the device. The legs are components connecting the bottom plate to the ground and are made of iron materials with sufficient strength and stability. The cleaning box is used to accommodate the mold and perform descaling operations. An iron door is hinged at the front end of the cleaning box to facilitate users to put in and take out the mold. An observation window is installed in the door so that users can clearly observe the cleaning situation. The flipping assembly is used to flip the mold for more comprehensive cleaning. It is driven to rotate by a motor and can realize automatic flipping of the mold. The cleaning assembly is responsible for spraying cleaning fluid onto the mold to remove dirt. An electric sliding structure is adopted to automatically adjust the position of the nozzle. The collecting assembly is used to collect sewage and dirt generated during the cleaning process, which is convenient for users to clean and discharge sewage and dirt.

[0008] Preferably, the flipping assembly includes a servo motor, a coupling, and a No. 1 rotating shaft; a support plate is installed on the left inner wall of the cleaning box, the servo motor is installed on the upper end of the support plate, and a coupling is installed on the left end of the No. 1 rotating shaft and is connected to the output shaft of the servo motor through the coupling. The servo motor is the power source of the flipping assembly. It receives control signals to accurately control the rotation speed of its output shaft, thereby driving the rotation of the No. 1 rotating shaft. The No. 1 rotating shaft is the transmission component of the flipping assembly. The rotation of the No. 1 rotating shaft drives a group of splints and the molds thereon to flip.

[0009] Preferably, the flipping assembly further comprises a rotating groove and a No. 2 rotating shaft; the rotating groove is installed on the right inner wall of the cleaning box, and the right end of the No. 2 rotating shaft is rotatably connected to the rotating groove. The rotating groove provides a rotating track for the No. 2 rotating shaft, so that the No. 2 rotating shaft can rotate freely in the rotating groove. The No. 2 rotating shaft is another transmission component of the flipping assembly. The rotation of the No. 2 rotating shaft drives another set of splints and the mold thereon to flip. By cooperating with the No. 1 rotating shaft, the angle of the mold can be adjusted, thereby facilitating the nozzle to flush it.

[0010] Preferably, the flipping assembly also includes a splint and a suction cup; there are two groups of splints, one group is fixedly connected to the right end of the No. 1 rotating shaft, and the other group is fixedly connected to the left end of the No. 2 rotating shaft. Suction cups are provided on the ends of the two groups of splints facing the mold. The splint is a component in the flipping assembly used to fix the mold, and the suction cup is used to enhance the adsorption force between the splint and the mold. When the splint clamps the mold, the suction cup will fit tightly to the surface of the mold and adsorb the mold by generating negative pressure, thereby ensuring that the mold will not fall off due to the impact of the nozzle during the flipping process.

[0011] Preferably, the cleaning component includes a water tank, a bracket, a water pump, and a hose; the water tank is installed at the upper end of the cleaning box, the bracket is fixedly connected to the top of the cleaning box, the water pump is installed at the upper end of the bracket, and the water inlet port of the water pump is connected to the water tank through a hose. The water tank is a component in the cleaning component for storing cleaning fluid, and the water pump is the power source in the cleaning component. It is connected to the water tank through a hose and is responsible for extracting the cleaning fluid in the water tank and delivering it to the nozzle.

[0012] Preferably, the cleaning component also includes an annular guide rail, an electric slider, and a nozzle; the annular guide rail is installed at the top of the cleaning box, the electric slider is slidably connected to the slide groove in the annular guide rail, and the lower end of the electric slider is equipped with a nozzle for descaling the mold. The nozzle is connected to the water outlet port of the water pump through a hose. The annular guide rail provides a track for the movement of the electric slider to ensure that the electric slider can slide steadily and smoothly thereon. The electric slider is a moving component in the cleaning component, which moves on the annular guide rail according to the control signal, driving the nozzle to clean the mold in all directions. The nozzle is connected to the water outlet port of the water pump through a hose, and is responsible for descaling the mold surface.

[0013] Preferably, the collection component includes a drainage frame and a collecting cylinder; the drainage frame is fixedly connected to the cleaning box and is located at the lower end of the mold, and the water outlet of the drainage frame is equipped with a collecting cylinder for recovering waste water. The function of the drainage frame is to guide the waste water generated during the cleaning process to a specific water outlet to ensure that the waste water can flow out smoothly and will not splash to other areas of the cleaning box. The collecting cylinder is a container installed at the water outlet of the drainage frame, which is used to recover the waste water generated during the cleaning process to facilitate the user to clean up after use.

[0014] Beneficial effects of the utility model:

[0015] 1. Through the joint operation of the flipping component, the cleaning component and the collecting component, not only can the mold be automatically flipped, thereby changing the flushing angle of the mold to ensure that every surface of the mold can be thoroughly cleaned, but also the waste water can be easily recycled to avoid waste water splashing everywhere and keep the cleaning environment clean. The coordinated work of these three components improves the efficiency of mold cleaning;

[0016] 2. The electric slider moves on the circular guide rail according to the control signal, thereby driving the nozzle to clean the mold in all directions, thereby improving the quality of mold cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a three-dimensional structural schematic diagram of a pouring, superimposed and assembled mold descaling device of the utility model;

[0018] Figure 2 What is shown is a front view schematic diagram of a pouring, superimposed and assembled mold descaling device of the utility model;

[0019] Figure 3 What is shown is a top view schematic diagram of the pouring, superimposed and assembled mold descaling device of the utility model;

[0020] Figure 4 What is shown is a three-dimensional structural schematic diagram of the flip assembly of the pouring, stacking and assembling mold descaling device of the utility model;

[0021] Figure 5 What is shown is a three-dimensional structural schematic diagram of a cleaning component of a pouring, stacking and assembled mold descaling device of the utility model;

[0022] Figure 6 Shown is a three-dimensional structural schematic diagram of the collection component of the casting, overlapping and assembled mold descaling device of the utility model.

[0023] Explanation of the reference numerals in the drawings: 1. bottom plate; 2. support leg; 3. cleaning box; 4. box door; 5. observation window; 601. servo motor; 602. coupling; 603. rotating shaft No. 1; 604. rotating groove; 605. rotating shaft No. 2; 606. clamping plate; 607. suction cup; 701. water tank; 702. bracket; 703. water pump; 704. hose; 705. annular guide rail; 706. electric slider; 707. nozzle; 801. drainage frame; 802. collecting cylinder. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-3The utility model provides an embodiment: a casting superimposed assembled mold descaling device, comprising a bottom plate 1, legs 2, a cleaning box 3, a box door 4, an observation window 5, a flip assembly, a cleaning assembly, and a collecting assembly; four groups of iron legs 2 for support are fixedly connected to the lower end of the bottom plate 1, a cleaning box 3 for descaling the mold is installed on the upper end of the bottom plate 1, an iron box door 4 that opens and closes left and right is hinged on the front end of the cleaning box 3, an observation window 5 is installed in the box door 4, a flip assembly driven to rotate by a motor is installed in the cleaning box 3, an electric sliding structure is provided in the cleaning assembly and is installed on the top of the cleaning box 3, a water storage tank 701 in the cleaning assembly is installed at the upper end of the cleaning box 3, a collecting assembly is installed in the cleaning box 3 and is located at the lower end of the flip assembly, and the bottom plate 1 serves as the foundation of the entire descaling device and is responsible for carrying and fixing other The component is made of strong and durable materials, such as steel plates, to ensure the stability and load-bearing capacity of the device. The support leg 2 is a component connecting the base plate 1 to the ground, and is made of iron material with sufficient strength and stability. The cleaning box 3 is used to accommodate the mold and perform descaling operations. The front end of the cleaning box 3 is hinged with an iron box door 4, which is convenient for users to put in and take out the mold. An observation window 5 is installed in the box door 4, so that the user can clearly observe the cleaning situation. The flipping component is used to flip the mold for more comprehensive cleaning. It is driven to rotate by a motor and can realize automatic flipping of the mold. The cleaning component is responsible for spraying cleaning liquid to the mold to remove dirt. It adopts an electric sliding structure and can automatically adjust the position of the nozzle 707. The collecting component is used to collect sewage and dirt generated during the cleaning process, which is convenient for users to clean and discharge sewage and dirt.

[0026] See also Figure 4In this embodiment, the flip assembly includes a servo motor 601, a coupling 602, and a first rotating shaft 603; a support plate is installed on the left inner wall of the cleaning box 3, the servo motor 601 is installed on the upper end of the support plate, the left end of the first rotating shaft 603 is installed with a coupling 602 and is connected to the output shaft of the servo motor 601 through the coupling 602, and the flip assembly also includes a rotating groove 604 and a second rotating shaft 605; the rotating groove 604 is installed on the right inner wall of the cleaning box 3, and the second rotating shaft 605 The right end of 05 is rotatably connected to the rotating groove 604. The flip assembly also includes a clamping plate 606 and a suction cup 607. There are two groups of clamping plates 606, one group is fixedly connected to the right end of the No. 1 rotating shaft 603, and the other group is fixedly connected to the left end of the No. 2 rotating shaft 605. The two groups of clamping plates 606 are both provided with suction cups 607 at one end facing the mold. The servo motor 601 is the power source of the flip assembly. It receives the control signal and accurately controls the rotation speed of its output shaft, thereby driving the No. 1 rotating shaft. The rotation of 603, the No. 1 rotating shaft 603 is the transmission component of the flipping assembly, the rotation of the No. 1 rotating shaft 603 drives a group of clamps 606 and the mold thereon to flip, the rotating groove 604 provides a rotating track for the No. 2 rotating shaft 605, so that the No. 2 rotating shaft 605 can rotate freely in the rotating groove 604, the No. 2 rotating shaft 605 is another transmission component of the flipping assembly, the rotation of the No. 2 rotating shaft 605 drives another group of clamps 606 and the mold thereon to flip, through the cooperation with the No. 1 rotating shaft 603, the mold can adjust the angle, so as to facilitate the nozzle 707 to flush it, the clamp 606 is a component in the flipping assembly for fixing the mold, the suction cup 607 is used to enhance the adsorption force between the clamp 606 and the mold, when the clamp 606 clamps the mold, the suction cup 607 will fit tightly to the surface of the mold, and adsorb the mold by generating negative pressure, thereby ensuring that the mold will not fall off due to the impact of the nozzle 707 during the flipping process.

[0027] See also Figure 5-6In this embodiment, the cleaning assembly includes a water tank 701, a bracket 702, a water pump 703, and a hose 704; the water tank 701 is installed on the upper end of the cleaning box 3, the bracket 702 is fixedly connected to the top of the cleaning box 3, the water pump 703 is installed on the upper end of the bracket 702, and the water inlet port of the water pump 703 is connected to the water tank 701 through a hose 704. The cleaning assembly also includes a circular guide rail 705, an electric slider 706, and a nozzle 707; the circular guide rail 705 is installed in the cleaning box 3 At the top, the electric slider 706 is slidably connected to the slide groove in the annular guide rail 705. The lower end of the electric slider 706 is equipped with a nozzle 707 for descaling the mold. The nozzle 707 is connected to the water outlet port of the water pump 703 through a hose 704. The water tank 701 is a component in the cleaning component for storing cleaning liquid. The water pump 703 is the power source in the cleaning component. It is connected to the water tank 701 through a hose 704 and is responsible for extracting the cleaning liquid in the water tank 701 and transporting it to the nozzle 707. The annular guide rail 705 provides a track for the movement of the electric slider 706, ensuring that the electric slider 706 can slide thereon stably and smoothly. The electric slider 706 is a moving component in the cleaning component. It moves on the annular guide rail 705 according to the control signal, driving the nozzle 707 to clean the mold in all directions. The nozzle 707 is connected to the water outlet port of the water pump 703 through a hose 704, and is responsible for descaling the mold surface. The collection component includes a drainage frame 801 and a collection cylinder 802; the drainage frame 801 is fixedly connected to the cleaning box 3 and is located at the lower end of the mold. The water outlet of the drainage frame 801 is equipped with a collection cylinder 802 for recycling waste water. The function of the drainage frame 801 is to guide the waste water generated during the cleaning process to a specific water outlet to ensure that the waste water can flow out smoothly and will not splash to other areas of the cleaning box 3. The collection cylinder 802 is a container installed at the water outlet of the drainage frame 801, which is used to recycle the waste water generated during the cleaning process to facilitate users to clean up after use.

[0028] During the operation, the user first uses the suction cup 607 on the clamping plate 606 to firmly fix the two ends of the mold on the first rotating shaft 603 and the second rotating shaft 605, then closes the box door 4 and starts the water pump 703 and the electric slider 706. At this time, the electric slider 706 drives the nozzle 707 to move along the annular guide rail 705. At the same time, after the water pump 703 is started, the nozzle 707 will evenly spray the cleaning liquid on the upper surface of the mold to achieve thorough cleaning of the upper surface of the mold;

[0029] Next, by controlling the servo motor 601 to drive the No. 1 rotating shaft 603 to rotate, the No. 1 rotating shaft 603 and the No. 2 rotating shaft 605 work together to flip the mold to an appropriate angle so that the nozzle 707 can continue to rinse the lower surface of the mold. In this way, the nozzle 707 can fully cover the upper and lower surfaces of the mold to ensure that the descaling work of the mold is fully completed.

[0030] Through the above steps, through the joint operation of the flipping component, the cleaning component and the collecting component, not only can the mold be automatically flipped, thereby changing the flushing angle of the mold to ensure that each surface of the mold can be thoroughly cleaned, but also the waste water can be conveniently recycled to avoid waste water splashing everywhere and keep the cleaning environment clean. The coordinated work of these three components improves the efficiency of mold cleaning and solves the problem that mold cleaning requires workers to manually clean it, which is not only time-consuming and labor-intensive, but also has the problem that the cleaning fluid is difficult to recycle.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A casting and stacking mold descaling device, comprising a base plate (1), a support leg (2), a cleaning box (3), a box door (4), and an observation window (5); characterized in that: The invention also comprises a turnover assembly, a cleaning assembly and a collection assembly; the lower end of the bottom plate (1) is fixedly connected with four groups of iron legs (2) for support; the upper end of the bottom plate (1) is provided with a cleaning box (3) for descaling the mold; the front end of the cleaning box (3) is hinged with an iron box door (4) which opens and closes left and right; an observation window (5) is provided in the box door (4); a turnover assembly driven to rotate by a motor is installed in the cleaning box (3); an electric sliding structure is provided in the cleaning assembly and is installed at the top of the cleaning box (3); a water storage tank (701) in the cleaning assembly is installed at the upper end of the cleaning box (3); and the collection assembly is installed in the cleaning box (3) and is located at the lower end of the turnover assembly.

2. The pouring and stacking mold descaling device according to claim 1 is characterized in that: The turning assembly comprises a servo motor (601), a coupling (602), and a first rotating shaft (603); a support plate is installed on the left inner wall of the cleaning box (3), the servo motor (601) is installed on the upper end of the support plate, and a coupling (602) is installed on the left end of the first rotating shaft (603) and is connected to the output shaft of the servo motor (601) through the coupling (602).

3. The casting and stacking mold descaling device according to claim 2 is characterized in that: The turning assembly further comprises a rotating groove (604) and a second rotating shaft (605); the rotating groove (604) is mounted on the right inner wall of the cleaning box (3), and the right end of the second rotating shaft (605) is rotatably connected to the rotating groove (604).

4. The pouring and stacking mold descaling device according to claim 3 is characterized in that: The flip assembly further comprises a clamping plate (606) and a suction cup (607); there are two groups of clamping plates (606), one group is fixedly connected to the right end of the first rotating shaft (603), and the other group is fixedly connected to the left end of the second rotating shaft (605); the two groups of clamping plates (606) are both provided with a suction cup (607) at one end facing the mold.

5. The casting and stacking mold descaling device according to claim 1 is characterized in that: The cleaning component comprises a water storage tank (701), a bracket (702), a water pump (703), and a hose (704); the water storage tank (701) is installed at the upper end of the cleaning box (3); the bracket (702) is fixedly connected to the top of the cleaning box (3); the water pump (703) is installed at the upper end of the bracket (702); and the water inlet port of the water pump (703) is connected to the water storage tank (701) via a hose (704).

6. The pouring and stacking mold descaling device according to claim 5 is characterized in that: The cleaning assembly further comprises an annular guide rail (705), an electric slider (706), and a nozzle (707); the annular guide rail (705) is mounted on the top of the cleaning box (3); the electric slider (706) is slidably connected to a slide groove in the annular guide rail (705); a nozzle (707) for descaling the mold is mounted at the lower end of the electric slider (706); the nozzle (707) is connected to the water outlet port of the water pump (703) via a hose (704).

7. The pouring and stacking mold descaling device according to claim 1 is characterized in that: The collection assembly comprises a drainage frame (801) and a collection cylinder (802); the drainage frame (801) is fixedly connected to the cleaning box (3) and is located at the lower end of the mold; the water outlet of the drainage frame (801) is equipped with a collection cylinder (802) for recovering waste water.

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