Small table type fruit powdering machine

By designing a small desktop powder and fruit powder machine, combining gelatinization, stirring, heating, extrusion molding and cooling devices, the problems of low production efficiency and poor consistency of traditional handmade powder powder are solved, automated production and efficient cleaning are achieved, and work efficiency is improved. Consistent with the product.

CN222264378UActive Publication Date: 2024-12-31DONGGUAN JIANTAI BIOLOGICAL TECH CO LTD
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Patent Information

Application Number
CN202420253985.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2024-12-31
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

Traditional handmade powder fruits have problems such as low work efficiency, high labor intensity, high difficulty in processing and forming products, and poor convenience, especially in terms of large-scale production and product consistency.

Method used

A small desktop powder and fruit machine is designed, including gelatinizing pot, stirring device, heating device, extrusion molding device, cooling device and main control device. Combined with sealing cover, scraper plate, and cleaning device, it realizes automated production and cleaning. Improves production efficiency and product consistency.

Benefits of technology

It improves the production efficiency of powder fruits, reduces labor intensity, ensures product consistency, simplifies the equipment structure and layout, and improves the cleaning effect by heating cleaning water, significantly reducing manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

A small table type fruit flour machine comprises a gelatinization pot, a sealing cover, a stirring device, a heating device, an extrusion forming device, a cooling device and a main control device. The sealing cover covers the gelatinization pot, the sealing cover is provided with a feeding port, and the bottom of the gelatinization pot is provided with a discharging port; the stirring device is arranged in the gelatinization pot, and the heating device is arranged on the outer side of the gelatinization pot; the extrusion forming device comprises a material inlet and a material falling opening, the material inlet is connected to the material outlet through a pipeline, the material falling opening is arranged right above the cooling device, the extrusion forming device is used for carrying out extrusion forming on the gelatinized material, and the cooling device is used for carrying out cooling forming on the extruded material; the fruit powdering machine disclosed by the utility model not only can realize automatic processing, but also can realize automatic equipment cleaning, so that the working efficiency is greatly improved, and the labor intensity is greatly reduced; the practicability is high, and the popularization significance is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of food processing equipment, in particular to a small tabletop fruit powder machine. Background Art

[0002] Powdered fruit is a traditional handmade snack that can also be used in the milk tea industry. However, handmade production is not conducive to mass production, and there are problems such as low work efficiency and high labor intensity. In addition, during the preparation process of this traditional handmade snack, the powdered fruit product has a high water content and is difficult to process and shape. In addition, in order to ensure the taste and quality of the product, powdered fruit usually needs to be made and used immediately, which leads to problems such as long preparation time, long waiting time for consumption, and poor convenience. Utility Model Content

[0003] Based on this, it is necessary to provide a small desktop fruit powder machine for the deficiencies in the prior art.

[0004] A small tabletop fruit powder machine comprises a gelatinization pot, a sealing cover, a stirring device, a heating device, an extrusion molding device, a cooling device and a main control device; the sealing cover is covered on the gelatinization pot, a feeding port is arranged on the sealing cover, and a discharge port is arranged at the bottom of the gelatinization pot; the stirring device is arranged in the gelatinization pot, and the heating device is arranged outside the gelatinization pot; the extrusion molding device comprises a feeding port and a discharge port, the feeding port is connected to the discharge port through a pipeline, and the discharge port is arranged directly above the cooling device, the extrusion molding device extrude and mold the gelatinized material, and the cooling device cools and molds the extruded material; the main control device signal is connected to the stirring device, the heating device, the extrusion molding device and the cleaning device, and can control the start and stop and operation status of each device.

[0005] Furthermore, it also includes a cleaning device, which includes a water tank, a first connecting pipe and a second connecting pipe, the first connecting pipe is connected to the water tank and the extrusion molding device, and the second connecting pipe is connected to the extrusion molding device and the gelatinization pot.

[0006] Furthermore, the gelatinization pot comprises an inner layer and an outer layer, the inner layer and the outer layer enclose a heating chamber, and the heating device is connected to the heating chamber through a pipeline.

[0007] Furthermore, a scraper plate is provided on the inner side surface of the sealing cover, and the outer end of the scraper plate contacts the inner surface of the gelatinization pot. A lifting device is also provided on the scraper plate, and the lifting device drives the scraper plate to move up and down.

[0008] Furthermore, the extrusion molding device is detachably mounted on the extrusion die head, and the blanking port is arranged on the extrusion die head.

[0009] Furthermore, the extrusion molding device is provided with an interface end, and the interface end can be suitable for connecting and installing the extrusion die head and the second connecting pipe.

[0010] Furthermore, the stirring device includes a central axis and a plurality of stirring paddles arranged on the central axis, and the positions of the stirring paddles and the feeding port corresponding to the scraper plate are hollowed out.

[0011] Furthermore, a scraping blade portion is also provided at the outer end of the scraper plate, and the scraping blade portion is extended and inclined downward.

[0012] Furthermore, the cooling device is a cooling tank, and a temperature sensing device is arranged in the cooling tank.

[0013] Furthermore, a feeding device is provided on the first connecting pipeline, and a switch valve is provided between the feeding device and the first connecting pipeline.

[0014] In summary, the small desktop fruit powder machine of the utility model realizes the production of fruit powder, improves work efficiency, reduces labor intensity, and has good product consistency. The equipment has a simple structure and a reasonable layout. It not only realizes the production of fruit powder, but also can clean the gelatinization pot and the pipelines of the extrusion molding device after production, greatly reducing labor. The heating device can heat the clean water, thereby improving the cleaning effect. The utility model has strong practicality and strong promotion significance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a simplified diagram of the structure layout of a small desktop fruit powder machine of the utility model;

[0016] Figure 2 for Figure 1 Partial structure of another embodiment of a medium powder fruit machine;

[0017] Figure 3 for Figure 1 It is a partial cross-sectional schematic diagram of one implementation structure of a scraper plate of a fruit powder machine. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0019] like Figure 1As shown, it is a small tabletop fruit powder machine provided by the utility model, and the small tabletop fruit powder machine includes a gelatinization pot 10, a sealing cover 20, a stirring device 30, a heating device 40, an extrusion molding device 50, a cooling device 60, a cleaning device 70 and a main control device 80. The sealing cover 20 covers the gelatinization pot 10, and the stirring device 30 extends into the paste pot 10. The heating device 40 heats the gelatinization pot 10; the extrusion molding device 50 extrudes the gelatinized material, and the cooling device 60 cools and molds the extruded material; the cleaning device 70 cleans the gelatinization pot 10, the stirring device 30, and the extrusion molding device 50. The main control device 80 is connected to the stirring device 30, the heating device 40, the extrusion molding device 50 and the cleaning device 70 by signal, and can control the start and stop and operation status of each device.

[0020] The gelatinization pot 10 is a sandwich structure, which includes an inner layer 11 and an outer layer 12, and a heating chamber 13 is formed between the inner layer 11 and the outer layer 12. A feeding port 21 is provided on the sealing cover 20, and a feeding valve 211 is provided on the feeding port 21, and the material to be processed is added into the gelatinization pot 10 from the feeding port 21. The stirring device 30 includes a central axis 31 and a plurality of stirring paddles 32 provided on the central axis 31, and the number of the stirring paddles 32 is more than two. The top end of the central axis 31 extends outside the gelatinization pot 10, and the stirring paddles 32 are accommodated in the gelatinization pot 10. A scraper plate 22 is also provided on the inner side surface of the sealing cover 20, and the outermost end of the scraper plate 22 contacts the inner surface of the gelatinization pot 10. A lifting device (not shown) is also provided on the scraper plate 22, and the lifting device drives the scraper plate 22 to move up and down to scrape the residual material on the inner surface of the gelatinization pot 10. The lifting device can be a cylinder connected to a scraper plate through a gas rod, and the gas rod drives the scraper plate to move up and down to scrape the material; or it can be other conventionally implementable structures, which are not limited here.

[0021] The position of the stirring paddle 32 corresponding to the scraper plate 22 is a hollow structure, and the opening is larger than the horizontal length and width of the stirring paddle 32, so that when the scraper plate 22 moves downward, the stirring paddle 32 can be avoided. In addition, the scraper plate 22 is also provided with a through hole corresponding to the position of the feeding port 21 to facilitate feeding. Further, a reset switch (not shown) is also provided on the stirring device 30, and the reset switch can rotate the position of the stirring device 30 back to the initial position, so that after the stirring device 30 stops working, the scraper plate 22 will not be disturbed by the stirring paddle 32 when working, and can accurately move the scraper up and down; at the same time, it can ensure that the through hole is aligned with the feeding port 21 up and down. Further, the outer end of the scraper plate 22 is also provided with a scraping blade portion 221, and the scraping blade portion 221 is extended and arranged to be inclined downward, which can better clean the residual material on the inner side of the gelatinization pot 10.

[0022] The heating device 40 is disposed below the gelatinization pot 10, and is used to heat the material in the gelatinization pot 10, and fully gelatinize it after being stirred by the stirring device 30. In this embodiment, the heating device 40 is a small low-pressure electric boiler, and a connecting pipe 41 is disposed at the top of the small low-pressure electric boiler, and the connecting pipe 41 is connected to the heating chamber 13 of the gelatinization pot 10. The heating device 40 fills hot steam into the heating chamber 13 to uniformly heat the inner layer 11, so as to heat and gelatinize the material in the gelatinization pot 10.

[0023] The bottom surface of the gelatinization pot 10 is also provided with a discharge port 14, and a discharge valve 141 is provided outside the discharge port 14. The extrusion molding device 50 is provided with an inlet 51 and an extrusion die 52, and the extrusion die 52 is provided with a drop port, and the inlet 51 is connected to the discharge port 14 through a pipeline. In this embodiment, the extrusion molding device 50 is a screw extruder, and its extrusion die 52 is detachably installed. The screw extruder extrude the gelatinized material into powder fruit strips, and then pass through the extrusion die 51 into small sections of 3-5 cm and enter the cooling device 60 for cooling and molding.

[0024] In this embodiment, the cooling device 60 is a cooling tank, and a temperature sensing device is provided in the cooling tank. The temperature sensing device can sense the change of water temperature in the temperature tank. When the temperature rises, it will affect the cooling and molding effect, and an alarm is issued to replace the new cooling water in time to ensure the molding effect. The cleaning device 70 includes a water tank 71 and a first connecting pipe 72 and a second connecting pipe 73. The first connecting pipe 72 is connected to the water tank 71 and the pipeline between the discharge port 14 and the feed port 51, and the second connecting pipe 73 is connected to the extrusion molding device 50 and the gelatinization pot 10. Specifically, the extrusion molding device 50 is connected to the extrusion die 52 at one end thereof, and the interface end can be applied to the extrusion die 52 and the second connecting pipe 73 at the same time. When the extrusion die 52 is not working, it is disassembled and replaced with the second connecting pipe 73 to clean the equipment. The other end of the second connecting pipe 73 extends to the top of the gelatinization pot 10, and the first connecting pipe 72 and the second connecting pipe 73 are both provided with switch valves. Furthermore, a feeding device 90 is provided on the first connecting pipe 72, and a cleaning agent is contained in the feeding device 90, and a switch valve is provided between the feeding device 90 and the first connecting pipe 72. In this embodiment, the main control device 80 can realize intelligent control to open or close all valves.

[0025] During operation, before producing the powdered fruit, the required raw and auxiliary materials are first added to the gelatinization pot 10 from the feeding port 21, and the stirring device 30 is used to fully stir, and then the heating device 40 is used to heat, so that the starch is gelatinized to form a viscous powdered fruit. The mixture is kept at 95-100°C for 15 minutes to fully mature. After the maturation is completed, the heating device 40 is turned off, the bottom valve of the gelatinization pot 10 is opened, and the extrusion molding device 50 is started to extrude the powdered fruit strips, which are formed into small pieces of 3 to 5 cm through the extrusion die head 52 and are cooled and formed in the cold water tank. In addition, in the second half of the production, the scraper plate 22 is used to scrape off the residual material in the gelatinization pot 10.

[0026] After the production is completed, the equipment needs to be cleaned according to the characteristics of the product. The extrusion die 52 is disassembled, and the first connecting pipe 72 and the second connecting pipe 73 are connected to the extrusion molding device 50. The valve of the water tank 71 is opened to inject a certain amount of water. A certain amount of detergent (such as food-grade hydrochloric acid) can be added as needed to accelerate the cleaning process. The heating device 40 is turned on and heated to 70-90°C. Clean water flows from the water tank 71 through the first connecting pipe 72 to the extrusion molding device 50, the second connecting pipe 73, the gelatinization pot 10, and then to the extrusion molding device; the circulating washing can thoroughly wash the remaining powder and fruit paste, discharge the washing water, and then wash with clean water.

[0027] In summary, the small desktop fruit powder machine of the utility model realizes the production of fruit powder, improves work efficiency, reduces labor intensity, and has good product consistency. The equipment has a simple structure and a reasonable layout. It not only realizes the production of fruit powder, but also can clean the gelatinization pot 10 and the extrusion molding device 50 after production, greatly reducing labor. The heating device 40 can heat the clean water, thereby improving the cleaning effect. The utility model has strong practicality and strong promotion significance.

[0028] The above-mentioned embodiment only expresses one implementation method of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.

Claims

1. A small desktop fruit powder machine, characterized in that: It includes a gelatinization pot, a sealing cover, a stirring device, a heating device, an extrusion molding device, a cooling device and a main control device; the sealing cover is covered on the gelatinization pot, and a feeding port is arranged on the sealing cover, and a discharge port is arranged at the bottom of the gelatinization pot; the stirring device is arranged in the gelatinization pot, and the heating device is arranged outside the gelatinization pot; the extrusion molding device includes a feed port and a discharge port, and the feed port is connected to the discharge port through a pipeline, and the discharge port is arranged directly above the cooling device, the extrusion molding device extrude and mold the gelatinized material, and the cooling device cools and molds the extruded material; the main control device signal is connected to the stirring device, the heating device, the extrusion molding device and the cleaning device.

2. A small desktop fruit powder machine as claimed in claim 1, characterized in that: It also includes a cleaning device, which includes a water tank, a first connecting pipe and a second connecting pipe. The first connecting pipe is connected to the water tank and the extrusion molding device, and the second connecting pipe is connected to the extrusion molding device and the gelatinization pot.

3. A small desktop fruit powder machine as claimed in claim 1, characterized in that: The gelatinization pot comprises an inner layer and an outer layer, the inner layer and the outer layer enclose a heating chamber, and the heating device is connected to the heating chamber through a pipeline.

4. A small desktop fruit powder machine as claimed in claim 1, characterized in that: A scraper plate is also provided on the inner side surface of the sealing cover, and the outer end of the scraper plate contacts the inner surface of the gelatinization pot. A lifting device is also provided on the scraper plate, and the lifting device drives the scraper plate to move up and down.

5. A small desktop fruit powder machine as claimed in claim 2, characterized in that: The extrusion molding device is detachably mounted on the extrusion die head, and the blanking port is arranged on the extrusion die head.

6. A small tabletop fruit powder machine as claimed in claim 5, characterized in that: The extrusion molding device is provided with an interface end, and the interface end can be suitable for connecting and installing the extrusion die head and the second connecting pipeline.

7. A small tabletop fruit powder machine as claimed in claim 4, characterized in that: The stirring device comprises a central axis and a plurality of stirring paddles arranged on the central axis, and the positions of the stirring paddles and the feeding port corresponding to the scraper plate are hollowed out.

8. A small tabletop fruit powder machine as claimed in claim 4, characterized in that: The outer end of the scraper plate is also provided with a scraping blade portion, and the scraping blade portion is extended and arranged in a downwardly inclined manner.

9. A small tabletop fruit powder machine as claimed in claim 1, characterized in that: The cooling device is a cooling tank, and a temperature sensing device is arranged in the cooling tank.

10. A small tabletop fruit powder machine as claimed in claim 2, characterized in that: The first connecting pipeline is also provided with a feeding device, and a switch valve is also provided between the feeding device and the first connecting pipeline.